SYSTEM FOR DILUTION IN A DEVICE AND METHOD FOR MANUFACTURING THE DEVICE
20240125680 ยท 2024-04-18
Assignee
Inventors
- Patrick BROYER (Saint-Cassien, FR)
- Frederic Foucault (Marcy l'Etoile, FR)
- Pierre IMBAUD (Pommiers, FR)
- Herv? ROSTAING (Le Versoud, FR)
- Kirk RIRIE (Salt Lake City, UT, US)
Cpc classification
B29C69/00
PERFORMING OPERATIONS; TRANSPORTING
B01L3/50273
PERFORMING OPERATIONS; TRANSPORTING
B29C51/082
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/0867
PERFORMING OPERATIONS; TRANSPORTING
B01L2400/0481
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/0816
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A system for diluting a sample of biological material, including a fluid circuit, wherein the fluid circuit includes at least: a first container configured to contain a sample of biological material containing a biological material to be diluted, the sample being a fluid; a second container configured to contain a first dilution fluid; and at least one first metering member for metering a predetermined volume of fluid, including a first wall and a second wall, the first metering member including a metering zone configured to change at least from an initial state in which the first wall and the second wall are in contact with one another to an operating state in which the first wall and the second wall are separated from one another.
Claims
1. A dilution system for diluting a sample of biological material, comprising a fluidic circuit, wherein the fluidic circuit comprises at least: a first container configured to contain a sample of biological material containing a biological material to be diluted, the sample being a fluid, a second container configured to contain a first dilution fluid, the first container and the second container being fluidically connected by at least one fluid path, at least a first metering member for metering a determined volume of fluid, comprising a first wall and a second wall, the first metering member comprising a metering zone configured to change at least from an initial state, in which the first wall and the second wall are in contact against each other, to an operating state, in which the first wall and the second wall are at a distance from each other in such a way as to delimit a determined metering volume, the metering zone attaining the operating state by the conveying of the sample and/or of a dilution fluid into the metering zone, the first metering member being arranged on the fluid path connecting the first container to the second container, between the first container and the second container.
2. The dilution system as claimed in claim 1, in which the first metering member comprises a fluid inlet connected directly to the first container, and a fluid inlet connected directly to the second container.
3. The dilution system as claimed in claim 2, in which each fluid inlet of the first metering member, in the initial state of the metering zone of the first metering member, is hermetically closed by a fragile valve, each fragile valve being configured to be opened by the pressure of a fluid, from between the sample or the dilution fluid, conveyed to the first metering member.
4. The dilution system as claimed in claim 1, comprising at least a first mixing chamber configured to contain a first mixture of fluid resulting from the mixing of part of the sample and at least part of the first dilution fluid, the first mixing chamber being fluidically connected to the first container and to the second container.
5. The dilution system as claimed in claim 4, in which the first metering member comprises at least one fluid outlet connected to the first mixing chamber, each fluid outlet of the first metering member, in the initial state of the metering zone of the first metering member, is hermetically closed by a fragile valve, each fragile valve being configured to be opened by the pressure of a fluid, from between the sample or the first dilution fluid, conveyed toward the first mixing chamber.
6. The dilution system as claimed in claim 4, comprising a third container, configured to contain a second dilution fluid and at least a second mixing chamber configured to contain a second mixture of fluid resulting from the mixing of part of the first mixture of fluid and at least part of the second dilution fluid, the second mixing chamber being fluidically connected to the first mixing chamber and to the third container.
7. The dilution system as claimed in claim 6, comprising a second metering member arranged upstream of the second mixing chamber, the second metering member being configured to meter the first mixture of fluid coming from the first mixing chamber and intended to be diluted by the second dilution fluid coming from the third container.
8. A device in the form of a flexible bag comprising at least a first film and a second film laminated with each other at least partially, wherein the device comprises the dilution system as claimed in claim 1, and a reaction chamber, the dilution system being fluidically connected to the reaction chamber, and the reaction chamber of the device comprising a plurality of wells configured to accommodate at least one reagent.
9. The device as claimed in claim 8, wherein it is configured to cooperate with a first plurality of mechanical valves positioned upstream of each fragile valve of the first metering member, each mechanical valve is placed at a fluid inlet or a fluid outlet of the first metering member and is configured to allow/prohibit a fluid to enter the first metering member or to allow/prohibit a fluid to exit the first metering member.
10. The device as claimed in claim 8, wherein it is configured to cooperate with a second plurality of mechanical valves positioned upstream of the fragile valves of the second metering member, each mechanical valve of the plurality is placed at a fluid inlet or a fluid outlet of the second metering member and is configured to allow/prohibit a fluid to enter the second metering member or to allow/prohibit a fluid to exit the second metering member.
11. A method for manufacturing a device as claimed in claim 8, the manufacturing method comprising: at least one step of creating the fluidic circuit of the dilution system on the films of the device, by welding the films, the films being at least partially laminated beforehand, at least one step of forming at least the first metering member, in which: (i) at least the metering zone of the first metering member created in the step of creating the fluidic circuit is positioned in a mold, the mold comprising at least two mold parts, each having at least one mold cavity, the mold cavity of the first mold part being arranged at least partially facing the mold cavity of the second mold part and being at least partially complementary to the mold cavity of the second mold part, (ii) by closing the two parts of the mold toward each other, the two films of the device are deformed together on one side or the other of the device, in a single direction of deformation, at the level of the metering zone by a deformation element, the deformation element being arranged between the device and the second mold part or between the device and the first mold part.
12. The method as claimed in claim 11, in which the deformation of the metering zone of each metering member of the dilution system is effected by die sinking by the deformation element.
13. The method as claimed in claim 12, in which the deformation element is a protruding lug provided on the first mold part or on the second mold part, the lug protruding from the surface of the mold cavity of the first mold part or the second mold part, respectively.
14. The method as claimed in claim 13, in which the deformation element is a fluid, and the deformation of the metering zone is effected by blowing of the fluid.
15. The method as claimed in claim 14, in which the second mold part or the first mold part comprises an open channel provided on the surface facing the first mold part or the second mold portion, respectively, the fluid configured to deform the one or more metering zones being blown and guided into the open channel.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0097] The invention will be better understood from the following description, which relates to embodiments of the present invention that are given as non-limiting examples and are explained with reference to the appended schematic figures. The appended schematic figures are listed below:
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DETAILED DESCRIPTION
[0134] The invention will now be described with reference to
[0135] The dilution system 1 according to the invention is illustrated in particular in
[0136] The device 100 according to the invention is configured to permit the dilution of a sample to be analyzed and to demonstrate analytes (for example endotoxins), which may be present in said sample, for diagnostic purposes. According to the invention, and whatever the configuration of the dilution system, the device 100 comprises a dilution system 1, and a reaction chamber 103 fluidically connected to the dilution system 1 as illustrated in
[0137] In the example illustrated in
[0138] According to the invention, the dilution system 1 is connected to the reaction chamber by means of fluidic channels 21 and 22 for the first configuration and 21, 22 and 23 for the second configuration and the third configuration. Each fluidic channel 21, 22, 23 opens onto one or more rows of dedicated wells 104 of the reaction chamber 103, as is illustrated in particular in
[0139] The dilution system 1 according to the invention will now be described with reference to
[0140] Whatever the configuration of the dilution system 1 according to the invention, said dilution system 1 comprises a fluidic circuit connecting fluid containers and fluid mixing chambers. Preferably, the fluidic circuit is produced by welding the two films, of the device 100, laminated together.
[0141] Whatever the configuration of the dilution system 1 according to the invention, the dilution system 1 comprises a first container 11 configured to contain a sample of biological material containing a biological material to be diluted, the sample being a fluid designated Fe in the figures.
[0142] In addition, whatever the configuration of the dilution system 1 according to the invention, said dilution system 1 comprises at least a second container 12 configured to contain a first dilution fluid designated Fd1 in the figures.
[0143] Advantageously, the dilution system 1 comprises as many dilution fluid containers as there are dilutions to be carried out and/or different dilution fluids.
[0144] Whatever the configuration of the dilution system 1 according to the invention, the first container 11 comprises a fluid inlet configured to receive a sample to be analyzed in the form of fluid or to receive a member containing said sample to be analyzed, for example a pipet. Advantageously, the fluid inlet of the first container 11 can be sealed once the sample has been introduced into said first container 11, as is illustrated in the figures, or else can remain open. In addition, the first container 11 comprises a fluid outlet.
[0145] Whatever the configuration of the dilution system 1 according to the invention, the second container 12 is configured to contain a determined volume of a first dilution fluid Fd1 and comprises a fluid inlet and a fluid outlet. Like the first container 11, the fluid inlet of the second container 12 is preferably sealed once the dilution fluid has been introduced into the second container 12.
[0146] Whatever the configuration of the dilution system 1 according to the invention, the dilution system 1 comprises a first metering member 16. The first metering member 16 is arranged on the fluid path connecting the first container 11 and the second container 12, and in particular between the first container 11 and the second container 12, as can be seen in particular in
[0147] According to the invention, and whatever the configuration of the dilution system 1, each metering member 16, 17 comprises a first wall 101 and a second wall 102 corresponding, respectively, to a portion of the first film 101 and a portion of the second film 102 constituting the device 100 according to the invention, as can be seen in
[0148] In addition, whatever the configuration of the dilution system 1, each metering member 16, 17 comprises a metering zone configured to change from an initial state, in which the first wall 101 and the second wall 102 are in contact against each other (see
[0149] According to the invention, and according to the first, the third and the fourth configurations of the dilution system 1, the dilution system 1 comprises a first mixing chamber 14. In this first mixing chamber 14, the sample Fe to be analyzed is mixed with the first dilution fluid Fd1, in order to be diluted in a predetermined proportion according to the desired rate of dilution. The first mixing chamber 14 comprises a fluid inlet through which the sample Fe and the first dilution fluid Fd1 enter, and at least one fluid outlet through which the first fluid mixture Fm1 (shown in
[0150] According to the first, the third and the fourth configurations of the dilution system 1, the first metering member 16 is arranged upstream of the fluid inlet of the first mixing chamber 14, as can be seen in
[0151] According to the second configuration of the dilution system 1, illustrated in
[0152] According to the third configuration, and as is illustrated in particular in
[0153] According to the third configuration, the dilution system 1 comprises a second mixing chamber 15. In this second mixing chamber 15, the first fluid mixture Fm1 is mixed with the second dilution fluid Fd2 in order to be diluted in a predetermined proportion according to the desired rate of dilution.
[0154] As is illustrated in
[0155] In
[0156] In the examples illustrated, each metering member 16, 17 is placed upstream of the fluid inlet of a mixing chamber 14, 15. In these examples, the metering member is configured to meter the fluids coming from several containers successively. Of course, it could be envisioned that each container has a dedicated metering member, and the metering of each fluid could also be successive or else simultaneous (in this case, the mixing chambers would comprise several fluid inlets).
[0157] According to the third configuration of the dilution system 1, the first container 11 comprises two fluid outlets, specifically a first fluid outlet connected to a fluid inlet of the first metering member 16 and a second fluid outlet connected to a fluidic channel 21 directly conveying a part of the sample Fe to the reaction chamber 103 of the device 100, as is illustrated in
[0158] According to the third configuration of the dilution system 1, the first mixing chamber 14 comprises two fluid outlets, specifically a first fluid outlet connected to a fluid inlet of the second metering member 17 and a second fluid outlet connected to a fluidic channel 22 directly conveying a part of the first fluid mixture Fm1 to the reaction chamber 103 of the device 100, as is illustrated in
[0159] According to the third configuration of the dilution system 1, the second mixing chamber 15 comprises a fluid outlet connected to a fluidic channel 23 directly conveying the second mixture of fluid Fm2 to the reaction chamber 103 of the device 100, as is illustrated in
[0160] According to the fourth configuration, illustrated in
[0161] According to the invention, and whatever the configuration, each fluid inlet and outlet of each metering member 16, 17, in the initial state of the metering zone of the metering member 16, 17, is hermetically closed by fragile valves, which are shown in dotted lines and positioned transversely to the fluidic channel connecting a container to a metering member. Each fragile valve is configured to be opened by pressure of the fluid flowing from a container or a mixing chamber positioned fluidically upstream of the metering member in the direction of flow of the fluid, toward a mixing chamber positioned fluidically downstream of the metering member in the direction of flow of the fluid.
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[0163] Each fragile valve is coupled to a mechanical valve V1 to V6. Thus, when these fragile valves are open, the mechanical valves V1, V2, V3, V4, V5, V6 take over in order to close or reopen the fluid inlets 16a, 16b, 17a, 17b and outlets 16c, 17c.
[0164] In this case, the device 100 is configured to cooperate with a first plurality of valves V1, V2 and V3, which are configured to close, respectively, a first fluid inlet 16a of the first metering member 16, a second fluid inlet 16b of the first metering member 16 and a fluid outlet 16c of the first metering member 16, as is illustrated in
[0165] In addition, the device 100 is configured to cooperate with a second plurality of mechanical valves V4, V5 and V6, which are configured to close, respectively, a first fluid inlet 17a of the second metering member 17, a second fluid inlet 17b of the second metering member 17 and a fluid outlet 17c of the second metering member 17.
[0166] Furthermore, the device 100 is configured to cooperate with a third plurality of mechanical valves V7, V8, V9, which are positioned respectively at the inlet of the first fluidic channel 21, at the inlet of the second fluidic channel 22 or at the outlet of the first mixing chamber 14, and at the inlet of the third fluidic channel 23 or at the outlet of the second mixing chamber 15.
[0167] In the present description, the mechanical valves V1 to V9 are illustrated in two positions: an open position, illustrated by an empty/white rectangle, and a closed position, illustrated by a solid/black rectangle.
[0168] The principle of dilution according to the invention will now be described with reference to
[0169] At the first use of the device 100, the dilution system 1 has not yet been used and the metering zones of the first metering member 16 and of the second metering member 17 are in the initial state and all the fragile valves are hermetically closed, as is illustrated in
[0170] First, the first mechanical valve V1 is opened and at least the mechanical valves V2 and V3 are closed. Then, pressure is applied to the first container 11, which contains a sample Fe in the form of fluid. The sample Fe then passes through the fluidic circuit of the dilution system 1 as far as the first inlet 16a of the first metering member 16, as is illustrated in
[0171] According to a first mode of operation illustrated in
[0172] Alternatively, according to a second mode of operation, once the sample Fe has been metered, the mechanical valve V3 is opened so that the metered sample Fe pours into the first mixing chamber 14 (
[0173] Alternatively, according to a third mode of operation, illustrated in
[0174] The mechanical valve V2 positioned at the second fluid inlet 16b of the first metering member 16 is then opened, the mechanical valves V1 and V3 remaining closed. The opening of the mechanical valve V3 entails the metering zone of the first metering member 16 changing to the operating state, making it possible to sample only a precise dose of the first dilution fluid Fd1 contained in the second container 12, as is illustrated in
[0175] In this third mode of operation, provision can be made that the first metering member 16 is emptied by pressure exerted on its metering zone, this pressure being able to be exerted by the same pusher element that serves for resetting or by another element.
[0176] The mechanical valve V3 is then opened such that the first metered dilution fluid Fd1 pours into the first mixing chamber 14 already containing the metered sample Fe, the mixture obtained forming the first mixture of fluid Fm1 as illustrated in
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[0178] Under the pressure exerted by the arrival of the first mixture of fluid Fm1, the fragile valve positioned at the level of the first inlet 17a of the second metering member opens, as is illustrated in
[0179] According to a first mode of operation illustrated in
[0180] When the second mixture of fluid Fm2 is obtained and is collected in the second mixing chamber 15, the mechanical valves V5 and V6 are closed, as is illustrated in
[0181] Alternatively, according to a second mode of operation, once the first mixture of fluid Fm1 is metered into the second metering member 17, the mechanical valve V6 positioned at the fluid outlet 17c of the second metering member 17 is open, such that the first mixture of fluid Fm1 pours into the second mixing chamber 15, the mechanical valves V4 and V5 being closed, as is illustrated in
[0182] Alternatively, according to a third mode of operation, once the first mixture of fluid Fm1 is metered in the second metering member 17, the mechanical valve V6 positioned at the fluid outlet 17c of the second metering member 17 is opened so that the first mixture of fluid Fm1 pours into the second mixing chamber 15, the mechanical valves V4 and V5 being closed, as is illustrated in
[0183] In this third mode of operation, provision can be made that the second metering member 17 is emptied by pressure exerted on its metering zone, this pressure being able to be exerted by the same pusher element that serves for resetting or by another element.
[0184] The mechanical valve V6 is then opened so that the second metered dilution fluid Fd2 pours into the second mixing chamber 15 already containing the first metered mixture of fluid Fm1, as is illustrated in
[0185] The steps of resetting the second metering member 17 and of metering the first dilution fluid Fd1 are carried out as many times as is necessary depending on the required rate of dilution. In the present case, in order to obtain a hundred-fold dilution of the sample Fe, the second dilution fluid Fd2 is metered nine times for a single dosage of the first mixture of fluid Fm1, when the determined volume of the second metering member 17 is 10 ?l.
[0186] Once the dilution process is completed and the volume of the second mixture of fluid Fm2 is obtained, the valve V9 is opened at the outlet of the second mixing chamber 15, and the second mixture of fluid Fm2 pours via the fluidic channel 23 into the wells of the dedicated row or rows 104 of the reaction chamber 103, as is illustrated in
[0187] According to the invention, when one opts for a mode of operation with a reciprocal movement as described according to the first modes of operation of the first part of the dilution process and of the second part of the dilution process, and also as described according to the second modes of operation of the first part of the dilution process and of the second part of the dilution process, the dilution fluid (Fd1 or Fd2) first needs to be metered before its introduction into the container (12 or 13), so that, when the mixture of fluid is obtained, the container remains empty.
[0188] According to the invention, when one opts for a mode of operation with the metering of the dilution fluid, as described according to the third modes of operation of the first part and of the second part of the dilution process, one avoids metering the dilution fluid before its introduction into the container, which is less restrictive.
[0189] To ensure that the detection of the analyte or analytes sought in the collected sample is complete and reliable, it is necessary to compare the second mixture of fluid Fm2, which is the final result of the dilution, with the fluids from the preceding steps. Thus, in one or more rows 104 of dedicated wells, some of the sample Fe without dilution is collected, which is conveyed via the fluidic channel 21, as is illustrated in
[0190] Furthermore, the first mixing chamber 14 comprises a second fluid outlet connected directly to the reaction chamber 103 via a channel 22. A valve V8 isolates the channel 22 when the latter is not in use. Thus, some of the first mixture of fluid Fm1, which is conveyed via the fluidic channel 22, as illustrated in
[0191] For the dilution system according to the first configuration, it is possible to proceed according to any of the three modes of operation described above.
[0192] For the dilution system according to the second configuration, the first mode of operation is recommended, namely that the quantity of dilution fluid Fd1 and Fd2 must first be measured before introduction into the dilution system.
[0193] For the dilution system according to the fourth configuration, the metering member 16 must be reset at least between the two dilutions, as is explained with reference to the third mode of operation, in order to permit the metering of at least the sample fluid Fe and the first mixture of fluid Fm1; for the other fluids (Fd1, Fd2), it is possible to proceed according to any one of the three modes of operation with metering or back and forth movement.
[0194] The method of manufacturing the device 100 according to the invention will now be described with reference to
[0195] As has previously been mentioned, the device 100 is in the form of a flexible bag consisting of at least two films 101, 102. The bag comprises several compartments corresponding to the containers 11, 12, 13, to the mixing chambers 14, 15, to the metering members 16, 17, to the fluidic channels, and to a placement for the insertion of a reaction chamber 103.
[0196] To form the device 100, the two films 101, 102 are laminated over a part of the height of said device in the form of a bag, then the fluidic circuit including the various compartments (containers, mixing chamber, metering member, channels) of said bag is welded by permanent welding. Fragile valves are also placed at the fluid inlets and outlets of the metering members 16, 17.
[0197] To create the containers 11, 12, 13, a fluid, preferably a gas such as compressed air, possibly heated, is blown between the two films 101, 102 at the level of the markings of each container 11, 12, 13, the upper portion of each container being non-laminated and thus leaving an opening between the two films 101, 102. During the blowing, said bag is inserted into a mold having mold cavities with the impression of each container, in such a way that they conform to the impression during the blowing.
[0198] The creation of the metering members 16, 17 is independent of the creation of the containers, that is to say it can be carried out without the containers being formed. To create the metering members, the procedure is as follows.
[0199] In a first step, a deformation zone D on the bag is created by the marking each metering member 16, 17, like a ring, the deformation zone D delimiting the location of the metering member 16, 17 to be formed, as is shown in
[0200] In a second step, at least the deformation zone D created is positioned in a mold 200. The mold 200 comprises at least two mold parts 201, 202, each having respectively at least one mold cavity 201a, 202a, the cavity 201a of the first mold part 201 being arranged at least partially facing the cavity 202a of the second mold part 202, as is illustrated in
[0201] In a third step, the two films 101, 102 of the bag 100 are deformed together at the level of the deformation zone D by a deformation element 203, 204 toward the first mold part 201, the deformation element 203, 204 being arranged between the bag 100 and the second mold part 202, as is illustrated in
[0202] According to a first embodiment, the deformation of the bag 100 is carried out by sinking by an external deformation element 203, which is a lug protruding from the surface of the cavity 202a of the second mold part 202. The shape of the protruding lug 203 is adapted to the shape of the metering member 16, 17 that is to be create; for example, the protruding lug is in the form of a ball, at least one hemispherical portion of which protrudes from the second mold part 202, as is illustrated in particular in
[0203] According to the first embodiment, each metering member 16, 17 is produced by external deformation by a dedicated external deformation element 203, as can be seen in
[0204] According to a second embodiment, illustrated in
[0205] Advantageously, the fluid serving for the formation of the containers is used, and it is reused/or some of it is diverted for the deformation of the metering member. The fluid passes between the second mold part 202 and one of the films 102 of the bag 100, as can be seen in
[0206] In
[0207] Of course, the invention is not restricted to the embodiments described and shown in the accompanying figures. Modifications remain possible, in particular as regards the makeup of the various elements or by substitution of technical equivalents, without thereby departing from the scope of protection of the invention.