HVAC CONDENSATE EVAPORATION AND AEROBIC DISPERSION SYSTEMS

Abstract

An HVAC condensate evaporation system or aerobic dispersion system may transform the condensate that drains out of HVAC systems and/or septic systems into steam that is less likely to cause property damage. The system may be installed midstream in a condensate line and condensate that flows through the condensate line in normal operation may enter the chamber where it hits a solar-powered boiler that evaporates the condensate back into the atmosphere as steam. By converting the condensate into steam, property damage due to drainage out of the condensate line of an HVAC system may be minimized, or even eliminated. The system also may include a back-up capacitor or battery for low solar days. The system may further include wireless notification capability, including, but not limited to, Wi-Fi capability, to transmit notifications to the building owner or other interested parties of condensate issues as they may arise.

Claims

1. An aerobic dispersion system comprising: a box having sides formed of a perforated material that provides for removal of steam from the box, the box further comprising: a water shed cover; a steam heat pipe positioned horizontally along an inside of the box; a treated water inlet piping provided in an upper portion of the box to receive water into the box; and a drain tube that extends out of a lower portion of the box to provide drainage away from the steam heat pipe.

2. The aerobic dispersion system of claim 1 further comprising: one or more solar panels external to the box.

3. The aerobic dispersion system of claim 1 further comprising: an electric heater that includes a thermostat or controller.

4. The aerobic dispersion system of claim 3, wherein the electric heater is mounted external to the box.

5. The aerobic dispersion system of claim 1 further comprising: a battery pack that powers the system in addition to or in place of one or more solar panels.

6. The aerobic dispersion system of claim 1 further comprising: a hinged access door.

7. The aerobic dispersion system of claim 1 further comprising: one or more legs affixed to a bottom of the box, wherein the one or more legs provide for positioning and adjustment of the system.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0007] For a more complete understanding of this disclosure, reference is now made to the following description, taken in conjunction with the accompanying drawings, in which:

[0008] FIG. 1 depicts an HVAC condensate evaporation system according to an embodiment of the present disclosure; and

[0009] FIG. 2 depicts an aerobic dispersion system according to an embodiment of the present disclosure.

DETAILED DESCRIPTION

[0010] Embodiments of the present disclosure may provide a heating, ventilation, and cooling (HVAC) condensate evaporation system that minimizes the condensate that drains out of HVAC systems that typically has flowed into sewers, condensate pits, and/or other places that may not be up to code. Many consumers may not even be aware of the condensate until it causes property damage, such as flooding an attic or damaging a ceiling. Thus, as described in more detail below, using an HVAC condensate evaporation system according to embodiments of the present disclosure may transform the condensate into steam that is less likely to cause damage.

[0011] The system according to embodiments of the present disclosure may be installed midstream in an HVAC condensate line and may include a small chamber with a solar-powered boiler that may turn the condensate into steam. Condensate that flows through the HVAC condensate line in normal operation may enter the chamber where it hits a solar-powered boiler that evaporates the condensate back into the atmosphere as steam. By converting the condensate into steam, this keeps the condensate out of sewers, condensate pits, and even off rooftops and gutters. Accordingly, property damage due to drainage out of the condensate line of an HVAC system may be minimized, or even eliminated using an HVAC condensate evaporation system according to embodiments of the present disclosure.

[0012] The HVAC condensate evaporation system according to embodiments of the present disclosure utilizes solar power but also may include a back-up capacitor or battery for low solar days. The system may further include wireless notification capability, including, but not limited to, Wi-Fi capability, to transmit notifications to the building owner or other interested parties of condensate issues as they may arise. In some embodiments of the present disclosure, the HVAC condensate evaporation system may be integrated or may interface with existing Wi-Fi, Bluetooth, or other wireless-enabled home/business systems to notify users when condensate is an issue with the HVAC system. While such integration/interfacing may be provided, it also should be appreciated that there may be embodiments of the present disclosure where the HVAC condensate evaporation system may operate and provide notifications on a standalone basis. In some embodiments of the present disclosure, the HVAC condensate evaporation system may be installed as part of rooftop units in commercial environments; however, there may be other embodiments of the present disclosure where the HVAC condensate evaporation system may be utilized in residential systems, such as residential roof-mounted systems.

[0013] FIG. 1 depicts HVAC condensate evaporation system 10 according to an embodiment of the present disclosure. System 10 may include one or more solar panels 101 positioned on the top of system 10. One or more solar panels 101 may be operated through solar panel electronics 102 which may be positioned directly below one or more solar panels 101 in an embodiment of the present disclosure. System 10 may include evaporation vents 103 above water chamber 105 with wiring conduit chamber 104 extending vertically along the side of water chamber 105 from evaporation vents 103 down to wiring conduit chamber and supplemental battery holder 109 that may extend horizontally along the base of water chamber 105. In some embodiments of the present disclosure, a screen may be provided in water chamber 105 above the discharge line. This may be washable and/or removable in embodiments of the present disclosure, and it may trap debris that may be present in the condensate. Wiring conduit chamber and supplemental battery holder 109 may include one or more batteries that may be utilized on low solar days when one or more solar panels 101 may not generate enough energy to sufficiently operate system 10. Steam generator 106 may be placed within and enclosed by water chamber 105 with wiring conduit chamber and supplemental battery holder 109 running below steam generator 106. Mechanics 110 may be placed in a unit that is integrated with and extends below wiring conduit chamber and supplemental battery holder 109. Mechanics 110 may include, but are not limited to, mechanics for operation of steam generator 106 and wireless components, such as Wi-Fi or Bluetooth, to provide notifications if condensate issues arise, as previously described. It should be appreciated that the wireless components may be powered by solar energy in some embodiments of the present disclosure; however, there may be embodiments of the present disclosure where the system may include a battery backup that may be used to power the wireless components on low solar days. Drain 107 may be provided in an upper portion of water chamber 105 and provide drainage for a rooftop unit (RTU) or indoor HVAC system in embodiments of the present disclosure. Drain 108 may be provided in a lower portion of water chamber 105 and provide drainage to a P trap or primary drain line in embodiments of the present disclosure. Legs 110 may be provided on the bottom of system 10 that may provide for easy positioning and adjustment of system 10 in embodiments of the present disclosure.

[0014] FIG. 2 depicts aerobic dispersion system 20 according to an embodiment of the present disclosure. Like HVAC condensate evaporation system 10 of FIG. 1, aerobic dispersion system 20 may include one or more solar panels 201. One or more solar panels 201 may be exterior to other portions of system 20, such as depicted in FIG. 2; however, there may be other embodiments of the present disclosure where one or more solar panels may be in a different position or may be more integrated with the other portions of system 20. Box 211 may include water shed cover 202 and the sides of box 211 may be constructed of a perforated material to allow easier removal of steam from box 211 in embodiments of the present disclosure. Box 211 may include steam heat pipe 206 positioned horizontally along the inside of box 211. Treated water inlet piping 203 may be provided in an upper portion of box 211 to receive water into box 211 and drain tube 204 may extend out of a lower portion of box 211 and provide drainage away from steam heat pipe 206 in an embodiment of the present disclosure. Box 211 may include electric heater 207 which may include thermostat or controller 208, which may be externally mounted in embodiments of the present disclosure. Battery pack 209 may be provided to power system 20 on a low-solar day or when one or more solar panels 201 may not be operating well. System 20 also may include hinged access door 205 to access one or more items of system 20 such as battery pack 209 in embodiments of the present disclosure. System 20 may further include legs 210 that may be provided on the bottom of system 20 to allow for easy positioning and adjustment of system 20 in embodiments of the present disclosure.

[0015] Although the present disclosure and its advantages have been described in detail, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the disclosure as defined by the appended claims. Moreover, the scope of the present application is not intended to be limited to the particular embodiments of the process, machine, manufacture, composition of matter, means, methods and steps described in the specification. As one of ordinary skill in the art will readily appreciate from the disclosure, processes, machines, manufacture, compositions of matter, means, methods, or steps, presently existing or later to be developed that perform substantially the same function or achieve substantially the same result as the corresponding embodiments described herein may be utilized according to the present disclosure. Accordingly, the appended claims are intended to include within their scope such processes, machines, manufacture, compositions of matter, means, methods, or steps.