Porous membranes comprising nanosheets and fabrication thereof
11547972 · 2023-01-10
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B01D67/00
PERFORMING OPERATIONS; TRANSPORTING
C01B17/20
CHEMISTRY; METALLURGY
B01D61/00
PERFORMING OPERATIONS; TRANSPORTING
B82Y40/00
PERFORMING OPERATIONS; TRANSPORTING
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PERFORMING OPERATIONS; TRANSPORTING
B01D61/02
PERFORMING OPERATIONS; TRANSPORTING
B01D69/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A porous membrane comprising stacked layers of nanosheets, each nanosheet comprising one to three atomic layers of a 2D material comprising or consisting of one or more transition metal dichalcogenides is provided. The nanosheets have pores and the membrane comprises a network of water permeation pathways including through-pathways formed by the pores, horizontal pathways formed by gaps between the layers, and vertical pathways formed by gaps between adjacent nanosheets and stacking defects between the layers. Also provided is a method for making the membrane.
Claims
1. A porous membrane comprising stacked layers of porous nanosheets and a plurality of nanodisks disposed between said layers of said porous nanosheets or between adjacent porous nanosheets, wherein each porous nanosheet consists of one to three atomic layers of a 2D material, the 2D material consisting of one or more transition metal dichalcogenides; wherein each porous nanosheet has a plurality of randomly distributed pores within the nanosheet, the plurality of pores having diameters in the range from about 10 nm to about 60 nm; wherein the porous nanosheets have diameters in the range from about 140 nm to about 1600 nm; wherein the nanodisks consist essentially of one to three atomic layers of a 2D material consisting essentially of one or more transition metal dichalcogenides; wherein the nanodisks have diameters in the range from about 10 to about 60 nm; and wherein the membrane comprises a network of water permeation pathways, the pathways comprising pathways through the nanosheets formed by the pores within the nanosheets, horizontal pathways formed by gaps between the layers, and vertical pathways formed by gaps between adjacent nanosheets and stacking defects between the layers.
2. The membrane of claim 1, wherein the one or more transition metal dichalcogenides are selected from the group consisting of MoS.sub.2, WS.sub.2, MoSe.sub.2, WSe.sub.2, MoTe.sub.2, WTe.sub.2, NbS.sub.2, ReS.sub.2, NbSe.sub.2, ReSe.sub.2, NbTe.sub.2, ReTe.sub.2, NiS.sub.2, NiSe.sub.2, NiTe.sub.2, ZrS.sub.2, PdS.sub.2, ZrSe.sub.2, PdSe.sub.2, ZrTe.sub.2, PdTe.sub.2, TaS.sub.2, TaSe.sub.2, TaTe.sub.2, TiS.sub.2, TiSe.sub.2, TiTe.sub.2, HfS.sub.2, HfSe.sub.2, and HfTe.sub.2.
3. The membrane of claim 1 having a thickness of 5 nm to 5 μm.
4. A porous membrane comprising stacked layers of porous nanosheets and a plurality of nanodisks disposed between said layers of said porous nanosheets or between adjacent porous nanosheets, wherein each porous nanosheet consists of (i) one to three atomic layers of a 2D material, the 2D material consisting of one or more transition metal dichalcogenides, and (ii) a plurality of amphipathic molecules adsorbed onto the nanosheets via hydrophobic interactions; wherein each porous nanosheet has a plurality of randomly distributed pores within the nanosheet, the plurality of pores having diameters in the range from about 10 nm to about 60 nm; wherein the porous nanosheets have diameters in the range from about 140 nm to about 1600 nm; wherein the nanodisks consist essentially of one to three atomic layers of a 2D material consisting essentially of one or more transition metal dichalcogenides; wherein the nanodisks have diameters in the range from about 10 to about 60 nm; wherein the membrane comprises a network of water permeation pathways, the pathways comprising pathways through the nanosheets formed by the pores within the nanosheets, horizontal pathways formed by gaps between the layers, and vertical pathways formed by gaps between adjacent nanosheets and stacking defects between the layers.
5. The membrane of claim 4, wherein the amphipathic molecules comprise a peptide having both charged and hydrophobic amino acids.
6. The membrane of claim 2, wherein the 2D material comprises MoS.sub.2.
7. The membrane of claim 1 that has a water permeance of at least 200 Lm.sup.−2h.sup.−1bar.sup.−1.
8. The membrane of claim 4 that has a rejection rate of charged or uncharged solutes of at least 99%.
9. A porous membrane comprising stacked layers of porous nanosheets and a plurality of nanodisks disposed between said layers of said porous nanosheets or between adjacent porous nanosheets, wherein each porous nanosheet consists of one to three atomic layers of a 2D material, the 2D material consisting of one or more transition metal dichalcogenides; wherein each porous nanosheet has a plurality of randomly distributed pores within the nanosheet, the plurality of pores having diameters less than about 10 nm; wherein the porous nanosheets have diameters in the range from about 140 nm to about 1600 nm; wherein the nanodisks consist essentially of one to three atomic layers of a 2D material consisting essentially of one or more transition metal dichalcogenides; wherein the nanodisks have diameters in the range from about 10 to about 60 nm; and wherein the membrane comprises a network of water permeation pathways, the pathways comprising pathways through the nanosheets formed by the pores within the nanosheets, horizontal pathways formed by gaps between the layers, and vertical pathways formed by gaps between adjacent nanosheets and stacking defects between the layers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(19) A simple and scalable ultrasonication method to stochastically create porous 2D material nanosheets (NSs) that result in a mixture of one-to-three layers thick porous nanosheets (NSs) and nanodisks (NDs). The 2D material can be a MoS.sub.2 or WS.sub.2. The method allows control over the mean nanopore size by adjusting the processing time and the intensity of sonication. The surface charge of the porous NS/ND mixture (NSND) can be controlled by adsorbing amphiphilic molecules such as a surfactant or peptides having hydrophobic as well as charged amino acids on the nanosheets, nanodisks or both. Freestanding membranes formed by stacking these nanomaterials on a porous alumina support are highly stable, and further demonstrate high water transport rates and ion selectivity. Without being limited by any theory or mechanism of action, it is believed that the observed high selectivity due to a combination of size-exclusion and electrostatic interactions. High water permeance displayed by the membranes is due to the enhanced porosity within membrane, arising from intrasheet-pores as well as the interspersed NDs, which act as spacers (void-agents) between larger NSs.
(20) Porous nanosheets comprising a transition metal dichalcogenide 2D material according to the present technology can be prepared by forming a dispersion of the 2D material in a solvent; sonicating the dispersion using a bath sonicator to obtain an exfoliated dispersion of the 2D material; sonicating the exfoliated dispersion using a probe sonicator to obtain an exfoliated dispersion comprising a mixture of porous 2D material nanosheets and nanodisks; and finally removing the nanodisks from the mixture, thereby obtaining the porous nanosheets. Obtaining the mixture of porous 2D material nanosheets and nanodisks is schematically illustrated in
(21) A method of making a porous membrane according to the present technology comprises using a suspension of nanosheets prepared as described above. The suspension is filtered to obtain a compacted membrane precursor having a plurality of layers of the nanosheets and baking the membrane precursor, thereby obtaining the membrane. In some embodiments, the method further comprises adding a plurality of nanodisks to the suspension of nanosheets.
(22) Porous membranes of the present technology comprise stacked layers of nanosheets. The nanosheets include (i) one to three atomic layers of a 2D material comprising or consisting of one or more transition metal dichalcogenides and (ii) pores having diameters in the range from about 10 nm to about 60 nm. The membrane comprises a network of water permeation pathways that include through-pathways formed by the pores, horizontal pathways formed by gaps between the layers, and vertical pathways formed by gaps between adjacent nanosheets and stacking defects between the layers (see
(23) The membranes can be modified to include a plurality of amphipathic molecules adsorbed onto the nanosheets via hydrophobic interactions. Exemplary amphipathic molecules are surfactants, such as an anionic, cationic detergent, or a zwitterionic detergent. Amphipathic molecules can also be peptides that have both charged (positive or negative) and hydrophobic amino acids. In some embodiments, the peptide comprises alternating hydrophobic amino acids and positively or negatively charged amino acids.
(24) The membranes described herein can efficiently filter out salt, displaying a rejection of NaCl of greater than 99%. Accordingly, a method of purifying water to remove salt is provided, the method comprising causing the water to permeate through a membrane made according to the present technology and collecting the permeate. The source of the water can be fresh water, brackish water, or seawater.
(25) The membranes can be used also for removing small organic molecules from the water.
(26) The water for removal of salt or organic molecules can be made to permeates due to reverse osmosis, forward osmosis, or gravity-fed filtration.
(27) The membranes can also filter out small-molecule organic dyes. Further, the membranes exhibit permeance exceeding 220 LMH/bar, which is approximately 100-fold higher than commercial seawater reverse osmosis membranes. Also, the membranes show stable operation for over a month, indicating usefulness in high-performance membranes.
(28) The present technology is further described by the following examples, which should be construed as illustrative, and not limitative of the remainder of the disclosure in any way.
EXAMPLES
Example 1: Preparation of Porous Nanosheet-Nanodisk Mixture
(29) Materials—
(30) The following chemicals were used. Molybdenum disulfide powder<2 μm at 99% purity (Sigma-Aldrich), 1-methyl-2-pyrrolidone (NMP) (from Fisher Scientific). All materials were used as received. Peptides (white lyophilized powder) were purchased from Genscript (http://www.genscript.com/) at >95% purity (HPLC purified), and were dissolved in ultrapure deionized water (Millipore, Billerica, Mass.) before use.
(31) Synthesis Method—
(32) MoS.sub.2 nanosheet-nanodisk mixture (NSND) was prepared from natural MoS.sub.2 powder using a two-step method (
(33) Intrasheet-pore diameter in the MoS.sub.2 nanosheets (NSs) were tuned by altering the duration of bath and probe sonication time and adjusting a rotary regulator of the probe sonicator as explained in the above. The Table below provides the control parameters and the summary of the results obtained.
(34) TABLE-US-00001 TABLE 1 Bath Probe Pore Average NS Cate- sonication sonication diameter diameter gory (hr.) (hr.) (nm).sup.A (nm) NS layers A 4 — No pores 352 ± 44 tri-tetralayer B 4 2 <60 163 ± 20 single-bilayer C 4 1 <45 285 ± 46 single-bilayer D 3 1 <10 785 ± 83 single-bilayer E 2 1 <10 1090 ± 101 single-trilayer F 1 2 <25 1472 ± 176 bi-trilayer .sup.Apore size in the MoS.sub.2 sheets was estimated from AFM measurements.
(35) Although single as well as multiple pores were observed in the individual smaller diameter nanosheets, the number of pores per-nanosheet significantly increases in the relatively bigger diameter nanosheets. For example, an average of 30 pores (pore size <10 nm) in nanosheets of average size˜1 μm (
(36) An AFM image of porous MoS.sub.2NSs prepared, as described, from natural bulk MoS.sub.2 powder (<2 μm) using a 4-hour bath sonication step, followed by a 2-hour probe sonication step is shown in
(37) Purification and Transfer of Porous NS/NDs from NMP to Water—
(38) Transfer of porous NSs/NDs from NMP to water was carried out in two steps: first from NMP to methanol, and second from methanol to water. In the first step, 20 mL of methanol was added to 10 mL of the exfoliated dispersion of NSs/NDs in NMP and the resulting dispersion was centrifuged at 5000 rpm for 30 min and repeated 3-4 times to remove the multilayer MoS.sub.2 flakes. Finally, the resultant product was dialyzed in a dialysis bag (Spectra/Por Biotec Cellulose Ester, 100-500 Da) against methanol for 15 hours to remove unwanted chemical and residues. After dialysis-based purification, porous NSs/NDs in methanol was added dropwise to deionized water with gentle stirring using a steel needle. The vial was kept open in a dust-free environment to allow methanol to evaporate while stirring gently with a steel needle every 20 min for a few hours. The process was continued until the dark dispersion of MoS.sub.2 in water was observed.
Example 2: Preparation of Nanosheet-Nanodisk Laminate Membranes
(39) Nanosheet-nanodisk laminate membranes (NSND LMs) were prepared by vacuum filtration of suspensions with equal nanomaterial volumes and concentrations, as reported previously for graphene oxide membranes (Ref 27). Membranes of about 1 μm thickness was obtained, as confirmed using cross-sectional SEM measurements (see
(40) To understand the role of pores in the NSs and the NDs in determining transport properties, LMs consisting of only NS (without the pore-creating second step), NS without pores but with NDs, and NSNDs under different degrees of probe sonication (see Table 1) were prepared. To further modulate the surface charge and interaction between NSs, LMs were prepared in the presence of both negatively-charged and positively-charged peptides, referred to as pep. (−) and pep. (+). Two different MoS.sub.2-binding peptides, eight amino acids in length and having four positively charged lysine (K) or negatively charged glutamic acid (E) residues alternating with the hydrophobic residue phenylalanine (F), i.e., KFKFKFKF (SEQ ID NO:2) and EFEFEFEF (SEQ ID NO:2), were prepared. These peptides self-assemble onto a MoS.sub.2 surface (see
(41) AFM imaging of MoS.sub.2 and peptide organization on MoS.sub.2—
(42) AFM images of MoS.sub.2NS were collected at ambient temperature using fast scan dimension AFM (Bruker, USA) in tapping mode. Silicon cantilever were used (force constant 18 N/m, resonance frequency 1400 kHz). In order to perform AFM imaging of peptide organization on MoS.sub.2 in liquid medium, the peptide was deposited in-situ while imaging using ˜200 μL of imaging buffer. All resulting samples were imaged with AFM (Dimension Icon, FastScan-type scan head) using a soft, sharp (k=0.4 N/m, nominal tip radius=10 nm) cantilever in peak force imaging mode. While imaging the peptide, the peak force set point was kept below 4 nN. Images were processed using Nanoscope software.
(43) Characterization Technique—
(44) SEM images were obtained by using Hitachi S-4800 equipment. High resolution TEM images were obtained using probe-corrected FEI Titan Themis scanning transmission electron microscope (STEM) operated at 300 kV and using HAADF detector (High-angle annular dark-field detector).
(45) Determination of MoS.sub.2Concentration—
(46) Concentration of the as-prepared MoS.sub.2 in the suspension was estimated by measuring mass of the MoS.sub.2 in the suspension, which was obtained by extracting the MoS.sub.2 using an anodic alumina filter (Whatman, 0.02 μm pore size and a diameter 25 mm) and measuring a mass of the nanomaterial collected on the filter. For example, 18 mg of the nanomaterial collected on the filter by passing 3 mL of the suspension yields concentration (6 mg/mL) of the nanomaterial in the suspension.
Example 3: Rejection of Salt
(47) Porous NSND laminated membrane, about 1 μm thick and made as described above, was sandwiched between a feed and a permeate compartment (
Example 4: Rejection of Salt Commonly Found in Seawater
(48) Rejection of salts commonly found in sea water by the pep (+), pep (−) porous MoS.sub.2NSND laminate membranes (pore size <10 nm) after 1 and 5 days of continuous operation was assessed. As shown in
Example 5: Water Transport
(49) Water transport through the NSND laminated membrane was significantly affected by introduction of the pores and peptides (
(50) TABLE-US-00002 TABLE 2 Water Membrane Permeance Membrane thickness (L h.sup.−1 m.sup.−2 bar.sup.−1) Reference Shear aligned GO 150 nm 71 ± 5 9 Nafion + PP2b 17.5 μm 3 34 PEI + GO n/a 1.62 35 PDA-coated GO ~16 nm 27.6 8 GO + chitosan n/a 4.35 36 commercial polyamide n/a 15.4 37 modified co-polymer 150 μm 27 38 GO/MWCNT 40 nm 11.3 39 polyamide n/a 21 40 ultrathin graphene 53 nm 3.3 41 MoS.sub.2 1 μm 30 13 Porous MoS.sub.2-s10 1 μm 432 Present study Porous MoS.sub.2-s25 1 μm 486 Present study Porous MoS.sub.2-s60 1 μm 603 Present study Cationic porous 1 μm 343 Present study MoS.sub.2-s10 (Cationic + anionic) 1 μm 228 Present study porous MoS.sub.2-s10
Example 6: Forward Osmosis
(51) Because of the low energy consumption, easy cleaning process, low fouling, and high salt rejection, forward osmosis (FO) is considered to be an attractive emerging technology for desalination applications (Ref 2). FO desalination uses water-soluble salt or other molecules (high concentrated solution) to generate osmotic pressure, which draws fresh water molecules spontaneously across a semi-permeable membrane from the low concentrated salt solution (feed solution). FO assisted desalination was performed by filling equal volume (10 mL) of sucrose (3 M) and NaCl or other salts solution (0.5 M) in the permeate and feed compartment (see
π=Φ′RTM (1)
where M is the molar concentration (mol/L), R is the gas constant (0.08206 L atm.Math.mol.sup.−1.Math.K.sup.−1), T is the temperature in Kelvin, Φ is osmotic coefficient (Φ.sub.NaCl=0.93 and Φ.sub.sucrose=1.02), and .Math. is the number of ions or molecules into which the dissolved species dissociate (.Math..sub.NaCl=2 and .Math..sub.sucrose=1). With these values, equation (1) leads to the osmotic pressure gradient of about 53 bar, which pulls water molecules from the feed compartment to the permeate compartment. Salt (NaCl) rejection by the membrane under continuous operation is estimated by using equation 5 (see Example 8 below). The conductivity of the salt solutions was measured using an InPro conductivity sensor (Mettler Toledo).
(52) Further, to test the mechanical robustness of the membranes, filtration of NaCl (0.5 M) was carried out for a prolonged period (>15 days) and NaCl rejection calculated after every 24 hours using equation 5. The observed 1.5 mL increase in permeate column with (pep (+), pep (−) porous MoS.sub.2s<10)-NSND laminated over 6 hours corresponds to a water flux of 5 Lm.sup.−2h.sup.−1, which while lower than reverse osmosis, is remarkable for forward osmosis (Ref 3). The membrane showed 10-fold higher water flux (5 Lm.sup.−2h.sup.−1) than recently reported epoxy-encapsulated GO-Gr membrane (0.5 Lm.sup.−2h.sup.−1) (Ref 4) and 17-fold higher flux than cationic control GO membrane (0.3 Lm.sup.−2h.sup.−1) (Ref 5).
Example 7: Rejection of Small Organic Molecules
(53) Finally, selectivity of the membrane for dye molecules with different charges and hydrated radii was studied (
(54) Membrane fouling in pressure-driven processes is a challenge (Ref 33). The fouling behavior of a membrane depends on chemical and physical features of the membrane surface such as pore morphology, pore size, pore charge, and most importantly the hydrophobicity (Ref 6). The molecules of the organic foulant are likely to attach to the hydrophobic surface because of the hydrophobic-hydrophobic interaction. For example, membranes made of graphene and synthetic polymers such as polyvinylidene fluoride (PVDF), polysulfone, polyethersulfone (PES), and polyacrylonitrile (PAN), are highly prone to organic and biological fouling due to hydrophobic-hydrophobic interaction. On the other hand, water molecules are likely to adsorb by the hydrophilic surface due to its low interfacial energy, which minimizes the adsorption of the organic foulants (Ref 7). To evaluate the membrane dynamic fouling behavior, BSA (0.5 g/L) was chosen as a model organic foulant. Loop filtration was performed, which consisted of three steps: (i) filtration of pure water, (ii) filtration of BSA, and (iii) filtration of pure water after rising the membrane with pure water. The loop process was repeated for five cycles (times) to determine flux recovery (FR), which was obtained by using the following equation:
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where J is the initial flux of the membrane for pure water, J.sub.i is the membrane flux for water at the end of each loop process (after rinsing the membrane with pure water) after cycle i. The calculated average flux recovery value was 96±2%, which can be attributed to the possible hydrophilic nature as well as charged and smoothness of our membrane.
(56) The average water flux for pure water (228±8.92) LMH/bar slightly decreased to (198±14.8) LMH/bar for foulant solution. The calculated average flux recovery value was 96±2%, which can be attributed to the charged smooth surface as well as possible hydrophilic nature of our membrane.
Example 8: Calculation of Permeability and Salt Rejection
(57) Permeability of the membrane was calculated using the following relation:
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where V.sub.p is the permeate volume, t is the permeation time, A is the effective area of the membrane and ∇P is the applied pressure.
Salt rejection or desalination efficiency of the membrane was calculated by
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where C.sub.p and C.sub.f are the concentrations of salt or probe molecule in the permeate and the feed solution, respectively.
Equation 3 is suitable for calculating the rejection for a short period of time. However, for several days of continuous operation, where one needs to add salt solution in the feed compartment and extract filtrate solution from the permeate compartment, rejection can be calculated by using the following relation:
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where
ΔC.sub.P=increase in the concentration of salt in the permeate side when its volume goes from V.sub.p to (V.sub.p+ΔV)
V.sub.p=Initial volume in the permeate side
ΔV=increase in volume in the permeate side
C.sub.F=concentration of salt in the feed side
(C.sub.p+ΔC.sub.P)×(V.sub.p+ΔV) is the final amount of salt on permeate side
C.sub.pV.sub.p is the initial amount of salt on permeate side
C.sub.FΔV is the amount of salt that would have gone through in the case of zero rejection
If the condition C.sub.p<<(1−R)C.sub.F is satisfied, then the expression simplifies to:
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This follows from comparing the V.sub.pΔC.sub.P and C.sub.pΔV terms. From Eq. (1)
(C.sub.p+ΔC.sub.P)×(V.sub.p+ΔV)−C.sub.pV.sub.p=(1−R)C.sub.FΔV. For small ΔV, neglecting the 2.sup.nd order term, we get
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Hence,
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Conductivity Probe Calibration—
(64) To determine the concentration of salt on the permeate side, the conductivity probe was calibrated for each salt solution using their known concentrations. Since the forward osmosisstudy was performed using sucrose as a draw solution, the calibration was conducted in sucrose solution of same concentration while varying a range of salt concentrations. Quadratic regression was carried out to determine the calibration coefficients from the obtained data using the following relation:
C=a.sub.0+a.sub.1σ+a.sub.2σ.sup.2 (7)
where C is molar concentration of salt solution, σ is the measured conductivity in mS/cm, and the quadratic regression coefficients a.sub.0 and b.sub.0 were determined by fitting the calibration equation.
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(66) As used herein, “consisting essentially of” allows the inclusion of materials or steps that do not materially affect the basic and novel characteristics of the claim. Any recitation herein of the term “comprising”, particularly in a description of components of a composition or in a description of elements of a device, can be exchanged with “consisting essentially of” or “consisting of”.
(67) From the above description, one skilled in the art can easily ascertain the essential characteristics of the present technology, and without departing from the spirit and scope thereof, can make various changes and modifications of the technology to adapt it to various usages and conditions. Thus, other embodiments are also within the scope of the following claims.