Surround for pipeline inspection equipment
11553264 ยท 2023-01-10
Assignee
Inventors
Cpc classification
H04R1/028
ELECTRICITY
International classification
Abstract
A surround for protecting an acoustic device for sending and/or receiving acoustic signals positioned therein from impact as the surround is rolled along an interior surface of a fluid-containing pipeline, the surround comprising: a shell comprising an exterior segment configured to roll along the interior surface, the exterior segment defining at least one acoustic aperture configured to allow the passage of acoustic signals therethrough; and a lattice configured between the exterior segment and the acoustic device, the lattice comprising a plurality of unit cells, each unit cell defining an opening, wherein the plurality of unit cells are interconnected and define a plurality of openings, wherein the plurality of openings allow fluid to move between the interior of the surround and the exterior of the surround and enable the passage of the acoustic signals transmitted and/or received by the acoustic device such that the surround reduces the diminution of the quality and/or strength of the acoustic signals.
Claims
1. A surround for protecting a pipeline inspection device securable therein from impact, the surround comprising: a shell configured to rollably engage an interior surface of the pipeline, the shell comprising an exterior segment configured to resiliently resist a force from an impact; and a webbed arrangement of filaments supported by the exterior segment and configured between the exterior segment and an acoustic device, and wherein during impact with a force sufficient to deform the shell, the force causes a portion of the webbed arrangement of filaments in a resting position to compress into a loaded position, a movement attenuates the force by redirecting a portion of the force away from the acoustic device, and wherein after the impact and a removal of the force, the portion of webbed arrangement of filaments expand back into the resting position.
2. The surround of claim 1 wherein the webbed arrangement of filaments is configured to provide a varying distribution of resistance to compression that increases moving outwards from near a center to an outer periphery of the surround.
3. The surround of claim 2 wherein the varying distribution of resistance to compression comprises: a decrease in distance separating filaments of the webbed arrangement of filaments or an increased thickness of filaments of the webbed arrangement of filaments, moving outwards from near the center to near the outer periphery of the surround.
4. The surround of claim 3 wherein the webbed arrangement of filaments comprises a plurality of internal flexures, wherein the movement into the loaded position will increase a degree of arc of the internal flexures in the portion of webbed arrangement of filaments.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(18) Reference will be made below in detail to exemplary embodiments of the invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numerals used throughout the drawings refer to the same or like parts.
(19) With reference to the
(20) Broadly, surround 10 comprises a shell 20 configured to roll along the interior surface of the pipeline (not shown) and a liner 40 configured between the shell 20 and the acoustic device 12, the liner 40 defining an interior volume 42 dimensioned for receiving the acoustic device 12.
(21) The shell 20 can include an exterior segment 22 configured to resiliently resist a force from an impact to the outside of the surround 10. The exterior segment 22 approximates a shape that enables the surround 10 to roll along the interior surface of the pipeline.
(22) The exterior segment 22 comprises a plurality of beams 24 and a plurality of attachment points 26 for the liner 40. The beams 24 are configured with a certain amount of rigidity such that when the applied force is relatively small and below a certain threshold, the beams 24 are able to resist deformation and maintain the shape of the shell 20. The plurality of beams 24 are configured to deform when the applied force exceeds the certain threshold. Whereupon the removal of the applied force, the plurality of beams 24 are configured to return back to their form prior to deformation.
(23) The plurality of beams 24 can be arranged to define at least one acoustic aperture 28, the purpose of which will be described in greater detail below. The arrangement of the plurality of beams 24 around the at least one acoustic aperture 28 can take the form of any regular geometric shape, irregular geometric shape, or a combination of regular and irregular geometric shapes.
(24) In an example embodiment, the exterior segment 22 approximates the shape of a sphere which enables rolling along the interior surface of the pipeline. In a preferred embodiment, the exterior segment 22 comprises a plurality of beams 24, wherein three (3) beams 24 are arranged to form a triangle shape around the acoustic aperture 28. The plurality of individual triangles are interconnected and arranged as a tessellation of triangles such contoured so that the exterior segment 22 approximates the spherical shape. The geometry of the tessellation of triangles may be one preferred embodiment because this geometric arrangement may provide a large number of attachment points 26 (i.e. nodes) for the liner 40 as will be described in greater detail below.
(25) As described above, the exterior segment 22 can assume a substantially spherical shape according to one example embodiment. However, the exterior segment 22 can be of any shape which would enable the surround 10 to roll along the interior surface of the pipeline.
(26) For example, in broad terms, the exterior segment 22 can be an ellipsoid including three perpendicular axes of symmetry which intersect at a center of symmetry. Among ellipsoid shapes, the exterior segment 22 can be spheroid where two of the axes of symmetry have an equal length. In some example embodiments, the spheroid is an oblate spheroid (e.g. curling rock or the earth) where the third axis is shorter than the other two axes. In other example embodiments, the spheroid is a prolate (elongated) spheroid (e.g. an American football, rugby ball, watermelon, or some blimps) where the third axis is longer than the other two axes.
(27) In the example embodiments where the shape of the exterior segment 22 is not substantially spherical, such as for example, either an oblate or prolate spheroid, surround 10 can be configured to have a specific center of mass in order to force the rotation about one preselected axis (e.g. the third axis) in such a manner that an equatorial surface defined by the other two axes is what rollably engages the interior surface the pipeline. Furthermore, in these embodiments, shape of the exterior segment 22 can be configured so that the shape modulates the velocity of the travel within the pipeline. According to some embodiments, exterior segments 22 having a substantially oblate or prolate spheroid shape may be particularly useful in situations where there is a need to increase drag and therefore limit the speed of travel of surround 10 within the pipeline.
(28) In some embodiments, the shell 20 can also include an interior segment 30 which is connected to the exterior segment 22. When provided, the interior segment 30 can be adjacent the acoustic device 12, and the liner 40 can be between the exterior and interior segments 22, 30. Interior segment 30 may also include a plurality of attachment points 26 for liner 40.
(29) Liner 40 can be configured between the exterior segment 22 and the acoustic device 12 and comprises a three-dimensional lattice 44 including a plurality of openings 50. While the specific features and the purpose of the plurality of openings 50 and the structures which make up the lattice 44 will be described in greater detail below, it will be understood that the plurality of openings 50 and lattice 44 are configured in a manner that may generally permit free-flow of fluid (gas or liquid) from one region to another region of lattice 44 by moving through the plurality of openings 50. In other words, the plurality of openings 50 form a plurality of pores or interstices which contribute to a continuously open structure of lattice 44 and this continuously open structure contributes to an acoustic transparency whereby acoustic signals travelling as between acoustic device 12 located in the interior of surround 10 and the exterior of surround 10 are able to move in a manner that is relatively unimpeded (or only minimally impeded) by any portion of liner 40 or lattice 44 or any portion of surround 10, for that matter. Relatively unimpeded is understood to mean that the structures of lattice 44 do not act as a significant barrier to the movement the acoustic signals and the quality and/or strength of the acoustic signals either transmitted and/or received by acoustic device 12 is not significantly diminished by the passage of these acoustic signals moving in any outward direction or moving in any inward direction, as the case may be, through surround 10. In this embodiment, the surround 10 is configured to reduce the diminution of the quality and strength of the acoustic signals as they pass through the surround 10.
(30) At a periphery of liner 40, and therefore, at a terminus of the lattice 44, the lattice 44 may be connected to the exterior segment 22 at a plurality of attachment points 26 distributed around the exterior segment 22 of surround 10. At an opposing periphery of liner 40, and therefore, at the other terminus of the lattice 44, the lattice 44 may be connected to the interior segment 30 at one or more attachment points 26. In other words, lattice 44 is configured in a webbed-like arrangement that is bounded by the exterior segment 22 and interior segment 30 of the shell 20, according to one embodiment.
(31) With reference to
(32) According to an embodiment, at least a portion of the plurality of interconnected unit cells 46 can be arranged to form an acoustic channel 52. Acoustic channel 52 forms a passage 54 for the substantially unimpeded bidirectional movement of acoustic signals moving through the surround 10 (i.e. moving to/from the acoustic device 12 to outside of the surround 10 and into the pipeline). In one example embodiment, acoustic channel 52 comprises a plurality of unit cells 46 in a stacked arrangement of unit cells 46. For each particular acoustic channel 52, each unit cell 46 in the stacked arrangement of unit cells 46, is arranged so that the opening 50 of each unit cell 46 is in substantial alignment with the opening 50 of an interconnected adjacent unit cell 46 of that particular acoustic channel 52. Therefore, it is the substantial alignment of the plurality of openings 50 from least a portion of the plurality of interconnected unit cells 46 which define the acoustic channel 52.
(33) In this one embodiment, the acoustic signals travel through the opening 50 of each unit cell 46 forming part of the acoustic channel 52 and do not substantially encounter the filaments 48 of the unit cells 46 that make up the particular acoustic channel 52. Moreover, the acoustic signals that are made to travel within acoustic channel 52 neither substantially encounter filaments 48 of any neighboring unit cells 46 that do not form part of the particular acoustic channel 52 nor substantially encounter any other part of shell 20 or surround 10. The acoustic channel 52 can be configured so that it is in substantial alignment with the acoustic aperture 28 and therefore, the acoustic signals that may travel within the acoustic channel 52 will also avoid substantially encountering any part of the shell 20 or only minimally encountering any part of the shell 20 or any other portion of surround 10. In this aspect, acoustic channel 52 channels the acoustic signals through surround 10 because the quality and/or strength of the acoustic signals are not significantly affected by any of the various structures that make up liner 40 and/or shell 20.
(34) In some other embodiments, one or more acoustic channels 52 can be configured to extend radially outwards from about the center of surround 10 to the periphery of surround 10. In this embodiment, the center of the radially outward extending acoustic channel 52 may intersect the center of the surround 10. The one or more radially outward extending acoustic channels 52 can be configured so that each one is in substantial alignment with one or more acoustic apertures 28 of the shell 20 and the acoustic element 14 of the acoustic device 12, and therefore, the acoustic signals that may travel within the acoustic channel 52 will avoid substantially encountering any part of the shell 20 or only minimally encountering any part of the shell 20 or surround 10. In this manner, the acoustic device 12 may be permitted to maximize transmission and/or the collection of acoustic signals useful for detecting anomalies in the pipeline, for example.
(35) The combination of acoustic channel 52 and acoustic aperture 28 and the specific alignment and arrangement thereof contributes to an increased acoustic transparency to surround 10. This acoustic transparency may be particularly beneficial when there is a need to generate very high frequencies using the acoustic device 12 and then transmit these very high frequencies outwards and towards the fluid contained in the pipeline.
(36) As described above, acoustic signals travel through surround 10 by moving through the plurality of openings 50 of lattice 44. In some embodiments, each one opening 50 is defined by one unit cell 46. As will be described in further detail below, lattice 44 and unit cell 46 are supporting structures and therefore, in use when surround 10 may be compressed, the lattice 44 and unit cell 46 are able to resist any significant deformation that would significantly increase the closing of the one or more openings 50 and/or acoustic channel 52 for the movement of the acoustic signals.
(37) Moreover, in use, surround 10 may also roll into a less than ideal position whereby a portion of pipeline itself may temporarily occlude one or more of the acoustic channels 52, however, in the case of the present disclosure, such a restriction may not or may only minimally affect the overall propagation of the acoustic signals because of the increased acoustic transparency provided by the components of surround 10.
(38) The present invention is in contrast to prior art foam surrounds whereby movement of the acoustic signals depends predominantly on the movement through the ports 2 and if one or more of the ports 2 are restricted by compression and/or physical occlusion, the movement of the acoustic signals can be detrimentally affected.
(39) As shown in the embodiments of
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(41) Liner 40 can be configured to resiliently resist forces transmitted from the exterior segment 22 and directed into the center of the surround 10 and the acoustic device 12 securable therein.
(42) Shown in
(43) As shown in
(44) The lattice 44 according to the present disclosure is in contradistinction to a situation where a liner comprising an arrangement of unit cells or filaments that are linear and extend radially from a point (a) around the center of the surround 10 directly to a point (b) around the periphery of the surround 10 and have a length (l). Such linearly arranged radially extending filaments are linear (do not have any internal bends) so do not have any flexure (or arc) and may resemble the spokes on a wagon wheel. Such spokes would tend to transmit a greater portion of the forces directly into the center of surround 10 and the acoustic device 12 securable therein. In keeping with analogy described above, in the liner 40 according to the present disclosure, lattice 44 comprises a plurality of unit cells 46 or filaments 48 that extend radially from point (a) to point (b) but would have a length (L), where L>l. In such an embodiment, the increase in length provides the desired flexure (arc) in the liner 40/lattice 44/unit cells 46 sufficient to attenuate forces directed to the center of the surround 10.
(45) The specific relationship of the structures of liner 40 which allow it to resiliently resist forces transmitted from the exterior segment 22 and directed into the center of the surround 10 and the acoustic device 12 securable therein can also be described with additional reference to
(46) The lattice 44 according to the present disclosure may have addition advantages, among which include, a more uniform rolling action because it avoids situations where the surround 10 may have an anisotropic stiffness. Anisotropic stiffness should be avoided because this may generate acoustic noise that might interfere with the detection equipment.
(47) When the application of deforming force is removed, the lattice 44 decompresses and the structure of lattice 44 returns to its resting position as show in
(48) As shown in
(49) In the example embodiments shown
(50) With reference to
(51) For example, the surround 10 may be configured to have a resistance to compression that increases moving outwards from the center of the surround 10 to the outer periphery of the surround 10.
(52) In one embodiment, the varying distribution of resistance to compression can be achieved by liner 40 comprising a larger distance separating the plurality of interconnected unit cells 46 of lattice 44a and lattice 46b near the center of the surround 10 and wherein a relatively higher resistance to compression is provided by a relatively smaller distance separating the plurality of interconnected unit cells 46 near the outer periphery of the surround 10.
(53) In another embodiment, the varying distribution of resistance to compression can be achieved by liner 40 comprising interconnected unit cells 46 that decrease in dimension moving outward from near the center to near the periphery of the surround. In aspects, the interconnected unit cells 46 can include a comparatively smaller dimensioned opening 50 moving outward from near the center to near the periphery of the surround.
(54) In another embodiment, the varying distribution of resistance to compression can be achieved by liner 40 comprising interconnected unit cells 46 with increased filament 48 thickness moving outward from near the center to near the periphery of the surround.
(55) The effect of these configurations will be that the unit cells 46 near the periphery of the surround 10 will more resistant to deformation and will provide sufficient structural integrity to maintain the shape of the surround 10, whereas the unit cells 46 near the center of the surround 10 will have less resistance to deformation and can be configured with only as much structural integrity to provide an appropriate cushioning to acoustic device 12. Since the surround 10 can be configured with the varying distribution of resistance to compression, in use, this may reduce the amount of compressive forces required to insert the surround 10 into the pipeline as compared to a similarly dimensioned foam ball surround.
(56) With reference to
(57) The shell 20 and/or liner 40 may further comprise one or more ports 63 which penetrate directly into the one more chambers 60 from the outside. These ports 63 may additionally promote the movement of acoustic signals between the outside and the acoustic device 12.
(58) With reference to
(59) In another embodiment, the surround may further comprise a retaining member 64 associated with the perimeter of an interior surface of the surround 10 and adjacent to the acoustic device 12. Retaining member 64 is provided for retaining the acoustic device in the surround. In additional embodiment, the member 64 may be an inner band 64 configured along the perimeter of an interior surface of the surround 10 and adjacent to the acoustic device 12. The outer 62, inner 64, or both bands 62, 64 may not be present in some embodiments, such as when the passage of sound is more critical, or a lower stiffness is desirable.
(60) As shown in
(61) Exemplary attachment means 70 include integrated threading where male and female threads are integrated directly into one or more of the shell 20 and/or liner 40, so that the portions may be joined by twisting the portions together. The attachment means 70 may include conventional threaded fasteners comprising a screw and threaded insert or bolt and nut, or a combination of these. Other suitable attachment means 70 can include sewing the portions of the surround 10 together using metal, natural, or synthetic fibres. The construction of the surround 10 allows for sewing directly through the spaces between the shell 20 and the liner 40. Other suitable attachment means 70 can be push-in/pull-though retainers integrated into the surround 10. These retainers may rely on compliance of the retainer and/or the surround 10 to momentarily permit the retainer to pass into a hole during installation or removal and may require excess force or breakage of the retainer during removal. Another suitable attachment means includes bonding the pieces of the surround 10 together with the use of a solvent or adhesive.
(62) Alternatively, the surround 10 can be in the form of a unitary construction whereby and the insertion of the acoustic device 12 can be accomplished through one or more self-closing apertures (not shown) that are configured to expand sufficiently to allow the insertion, but may sufficiently self-close following the insertion of the device 12 so as to preserve the smooth spherical shape of the surround 10.
(63) According to another embodiment, the shell 20 and the liner 40 comprise an elastomeric material. In some embodiments, the shell 20 and liner 40 are comprised of the same elastomeric material. A suitable type of elastomeric material is polyurethane. Other suitable types of elastomeric materials include, thermoplastic polyurethane (TPU), synthetic rubbers, silicone, and other polymers.
(64) According to another embodiment, the shell 20 and the liner 40 can be manufactured by fused filament fabrication methods (i.e. 3D printing).
(65) The embodiments of the present application described above are intended to be examples only. Those of skill in the art may effect alterations, modifications and variations to the particular embodiments without departing from the intended scope of the present application. In particular, features from one or more of the above-described embodiments may be selected to create alternate embodiments comprised of a subcombination of features which may not be explicitly described above. In addition, features from one or more of the above-described embodiments may be selected and combined to create alternate embodiments comprised of a combination of features which may not be explicitly described above. Features suitable for such combinations and subcombinations would be readily apparent to persons skilled in the art upon review of the present application as a whole. Any dimensions provided in the drawings are provided for illustrative purposes only and are not intended to be limiting on the scope of the invention. The subject matter described herein and in the recited claims intends to cover and embrace all suitable changes in technology.