Building construction
11959272 ยท 2024-04-16
Inventors
Cpc classification
International classification
Abstract
Instead of focusing solely on material insulation as a solution for energy efficiency, a wall construction, or other opaque structure of a building, can include a sequence of highly reflective insulation elements that block heat energy exchange across air spaces, combined with material insulation supporting a heat energy highly reflective surface of the highly reflective insulation element. A highly reflective insulation element is formed by enclosing an air space between surfaces, of which one or both of those surfaces is a heat energy highly reflective surface. The heat energy highly reflective surface can be provided by a layer applied to a material. In an opaque building structure, two or more such highly reflective insulation elements, using three or more heat energy highly reflective surfaces, and two or more air spaces, where the material supporting at least one of the heat energy highly reflective surfaces is a material insulator, can improve energy efficiency.
Claims
1. An apparatus in an opaque building structure, comprising: an exterior sheathing having an inner surface; and a tandem series of highly reflective insulation elements, comprising: a first highly reflective insulation element comprising: a first pair of parallel surfaces forming in part a first air space of still air, the first pair of parallel surfaces including the inner surface of the exterior sheathing and a first heat energy highly reflective surface; and a first material insulation element having a first face supporting the first heat energy highly reflective surface; and a second highly reflective insulation element comprising: a second pair of parallel surfaces forming in part a second air space of still air, the second pair of parallel surfaces including a second heat energy highly reflective surface and a third heat energy highly reflective surface; and a second material insulation element having a first face supporting the third heat energy highly reflective surface; and wherein the first material insulation element has a second face supporting the second heat energy highly reflective surface.
2. The apparatus of claim 1, wherein the first material insulation element comprises rigid foam board insulation.
3. The apparatus of claim 1, wherein each of the first, second, and third heat energy highly reflective surfaces comprises a respective layer of aluminum foil.
4. The apparatus of claim 1, wherein each of the first, second, and third heat energy highly reflective surfaces has an emittance of less than or equal to 0.05.
5. The apparatus of claim 1, wherein each of the first, second, and third heat energy highly reflective surfaces has an emittance of less than or equal to 0.04.
6. The apparatus of claim 1, wherein each of the first, second, and third heat energy highly reflective surfaces has an emittance of less than or equal to 0.03.
7. The apparatus of claim 1, wherein the first material insulation element has a resistance factor of greater than about R-3.6 per inch.
8. The apparatus of claim 1, wherein the first material insulation element has a resistance factor of at least R-3.6 per inch.
9. The apparatus of claim 1, wherein the first material insulation element has a resistance factor in the range of R-3.0 per inch to R-8.0 per inch.
10. The apparatus of claim 1, wherein the second material insulation element has a second face opposite the first face, and wherein the second face supports a fourth heat energy highly reflective surface.
11. The apparatus of claim 10, wherein: the first material insulation element comprises an insulation element having a resistance factor in the range of R-3.0 per inch to R-8.0 per inch; the first heat energy highly reflective surface has an emittance of less than or equal to 0.05; the second heat energy highly reflective surface has an emittance of less than or equal to 0.05; the second material insulation element comprises an insulation element having a resistance factor in the range of R-3.0 per inch to R-8.0 per inch; the third heat energy highly reflective surface has an emittance of less than or equal to 0.05; the fourth heat energy highly reflective surface comprises has an emittance of less than or equal to 0.05; wherein a width of the first air space between the first pair of parallel surfaces is about 0.75 inches; and wherein a width of the second air space between the second pair of parallel surface is about 0.75 inches.
12. An opaque building structure, comprising: framing; and an exterior sheathing attached to the framing, the exterior sheathing having an exterior inner surface; an interior wallboard attached to the framing, the interior wallboard having an interior inner surface; between the space formed by the framing, the exterior inner surface, and the interior inner surface: a tandem series of highly reflective insulation elements attached to the framing, comprising: a first highly reflective insulation element comprising: a first pair of parallel surfaces forming in part a first air space of still air, the first pair of parallel surfaces including the exterior inner surface and a first heat energy highly reflective surface and parallel with the exterior inner surface and the interior inner surface, and a first material insulation element having a first face supporting the first heat energy highly reflective surface; and a second highly reflective insulation element comprising: a second pair of parallel surfaces forming in part a second air space of still air, the second pair of parallel surfaces including a second heat energy highly reflective surface and a third heat energy highly reflective surface, and parallel with the exterior inner surface and the interior inner surface; and a second material insulation element having a first face supporting the third heat energy highly reflective surface; and wherein the first material insulation element has a second face supporting the second heat energy highly reflective surface.
13. The opaque building structure of claim 12, wherein the second material insulation element has a second face opposite the first face, and wherein the second face supports a fourth heat energy highly reflective surface and forms an airspace with the interior inner surface of the interior wallboard.
14. The opaque building structure of claim 13, wherein: the first material insulation element comprises rigid foam board insulation having a resistance factor in the range of R-3.0 per inch to R-8.0 per inch; the first heat energy highly reflective surface comprises aluminum foil; the second heat energy highly reflective surface comprises aluminum foil; the second material insulation element comprises rigid foam board insulation having a resistance factor in the range of R-3.0 per inch to R-8.0 per inch; the third heat energy highly reflective surface comprises aluminum foil; the fourth heat energy highly reflective surface comprises aluminum foil; wherein a width of the first air space between the first pair of parallel surfaces is about 0.75 inches; and wherein a width of the second air space between the second pair of parallel surface is about 0.75 inches.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(8) The structures shown in the drawings are generally shown as cross-section, top-down views of the structures and are not intended to be to scale.
DETAILED DESCRIPTION
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(11) In some implementations, the first material 600 may form part of or may be an exterior wall, such as sheathing or panel board, such as 0.50 inch (nominally) thick plywood or fiberboard, or 0.25 inch (nominally) thick plywood or fiberboard or hardboard. In some implementations, the first material 600 may be separate from the exterior wall. In some implementations, the first material can be a combination of materials, such as a commercially available product, optionally applied to sheathing. For example, a polyurethane insulating panel, such as a PUREWALL panel from Covestro, may be used. For example, an insulation material called HYBRIS from Actis also can be used.
(12) In some implementations, the second material can be a single material panel or sheet, a composite of multiple materials or panels of materials, or a device such as described below in connection with
(13) In some implementations, the third material 604 may form part of or may be an interior wall, such as a wallboard. In some implementations, the third material may be separate from the interior wall. The outside of a building is illustrated at 610; the inside of the building is illustrated at 612, for reference.
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(16) On the first material 600, the first surface 632 can be a first heat energy highly reflective surface (HEHRS), as shown in
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(19) In some implementations, the fourth material 656 may form part of or may be an interior wall, such as a wallboard. In some implementations, the fourth material 656 may be separate from the interior wall. The outside of a building is illustrated at 610; the inside of the building is illustrated at 612, for reference.
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(24) As described in more detail below, the combination of the second material 652 and third material 654 enclosing an air space 662, with each material 652 and 654 having heat energy reflecting surfaces (672, 673, 674, 675), forms a device which can be inserted into the framing of a variety of different building structures to provide energy efficient management of temperature within a building. In some implementations, such a device can be used as the second material 602 in
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(30) As described in more detail below, the combination of the second material 752 and third material 754 enclosing an air space 762, with each material 752 and 754 having heat energy highly reflective surfaces (772, 773, 774, 775), forms a device that can be inserted into a wall or other opaque building structure to provide energy efficient climate control. In some uses, this device can be inserted into framing of a wall within a building as shown in
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(35) Without being bound by theory, an explanation of the terms and presumed mode of operation of such a device within a building construction will now be described.
(36) The term heat energy highly reflective layer or surface (HEHRS) refers to a layer on a material or a surface of a material which provides that material with a surface which is highly reflective of heat energy, i.e., the surface emittance of heat energy of less than 0.05. In some implementations the surface emittance is preferably less than or about 0.04. In some implementations the surface emittance is preferably less than or about 0.03. In some implementations, the surface emittance is preferably in a range of about 0.05 to 0.03 (or less), 0.04 to 0.03 (or less). In some implementations, a thin metal foil sheet can be used as a layer applied to a material to provide a heat energy highly reflective surface. An aluminum foil sheet with a surface emittance of 0.03 can be used. Such a surface reflects or blocks most heat energy exchange from another material across an adjacent air space. Other heat energy highly reflective materials can be used, such as certain metals, alloys, compounds, or other materials, and the invention is not limited to use of aluminum foil.
(37) A surface is called a non-reflecting surface when the surface emittance of heat energy is greater than about 0.25. A surface is called reflective when the surface emittance of heat energy is less than about 0.10. A surface that is neither non-reflective nor reflective may be called fairly reflective or partially reflective. Many typical building materials, such wood, plastic, or concrete, have a natural surface which typically is non-reflective of heat energy, with a surface emittance of about 0.90. Similarly, when the surfaces of such materials are painted with conventional paint, the surface typically remains non-reflective of heat energy. Because the surface of the material is non-reflective, most heat energy exchanged across any adjacent material or air space is retained in the receiving material mass.
(38) The term reflective insulation element refers to the combination of a confined air space and bounding surfaces of two parallel opaque materials enclosing the air space, when one or both of the bounding surfaces is a heat energy reflecting surface. A highly reflective insulation element is a reflective insulation element in which at least one of the enclosing surfaces of the confined air space is a heat energy highly reflective surface. The effective emittance of the reflective insulation element depends on many factors, such as the size and constitution of the air gap, surface emittances of the enclosing surfaces, textures of the surfaces, and other factors, and generally is determined experimentally for any combination. Notably, the effective emittance is substantially lower when at least one heat energy highly reflective surfaces is used and is even lower when both surfaces are heat energy highly reflective surfaces.
(39) Within a confined air space, the material with the heat energy highly reflective surface herein is called a radiant shield. If a wall assembly space is not confined, and instead is open, then the term radiant barrier is used herein, because an equivalent R-value cannot be determined by experimental testing of heat transfer conductivity of an unconfined space.
(40) The term material insulation element or material insulator means any form of solid material, such as a panel, board, spray foam (when solidified), rigid foam insulation, or other element, where the material is opaque and primarily insulating with respect to heat energy. The material insulation element may have voids. The material insulation element is preferably homogeneous in the direction of heat transfer. Conventionally such materials have a so-called R-factor or R-rating indicating a measure of its resistance to heat transfer. For these purposes, an R-factor greater than R-3.6 per inch is typically insulating and many products are in the range of R-3 to R-8 per inch.
(41) The term air space or air gap can be either still air or moving air. With still air, there is little or no convection, and any heat transfer occurs primarily by conduction. With moving air, heat transfer can occur by both convection and conduction.
(42) The term device means any combination of materials that, when inserted into a wall construction, forms a sequence of two or more parallel highly reflective insulation elements in the direction of heat flow in combination with a material insulator providing one or more of the heat energy highly reflective surfaces. In some implementations, the device can be any two-sided material element which forms a reflective insulation element on either side of it in a cavity. In some implementations, the device can include two material insulation elements with an air space in between them. In some implementations, the surfaces enclosing the air space are both heat energy highly reflective surfaces.
(43) A highly reflective insulation element is formed by an air gap and two enclosing parallel surfaces, of which one or both of the surfaces is a heat energy highly reflective surface. Heat energy transfers through the air gap from the surface with the greater heat energy to the other surface with lower heat energy. When the surface with the lower heat energy is a heat energy highly reflective surface, most of that heat energy is reflected back to the other surface. While some heat energy passes through the heat energy highly reflective surface, in the device, that heat energy highly reflective surface is on a material insulator. The material insulator retards transfer of heat energy to its opposite surface. The opposite surface can be one surface of another highly reflective insulation element. A sequence of two or more highly reflective insulation elements in the direction of heat transfer incorporating two or more material insulating elements provides a hybrid material insulating/highly reflective insulating device.
(44) The term rigid foam insulation is a kind of material insulation element and refers to a variety of low-density, homogeneous, opaque foam materials. The Resistance property or R-factor of such materials typically is in the range of R-3.0 per inch to R-8.0 per inch. By way of example only, and not intended to be limiting, such materials include: expanded polystyrene (EPS), typically with R-3.6 per inch to R-4.0 per inch; extruded polystyrene (XPS) typically with R-4.5 to R-5 per inch, and polyisocyanurate (polyiso) typically with R-7.0 per inch to R-8.0 per inch. When a heat energy highly reflective layer is applied to a surface of a panel of rigid foam insulation panel, the layer provides the panel with a heat energy highly reflective surface. The surface of the rigid foam insulation panel forms a radiant shield to any adjacent confined air space that surface faces in a highly reflective insulation element.
(45) Thus, without being bound by theory, having two or more enclosed air gaps in combination with heat energy highly reflective surfaces on materials adjacent those air gaps, examples of which are shown in
(46) In the examples above, without being bound by theory,
(47) Further example implementations are shown in
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(55) In these various examples, without being bound by theory, energy efficiency is provided because two or more air spaces are enclosed by surfaces of which at least one is a provided by a radiant shield or is a heat energy highly reflective surface, which forms a highly reflective insulation element. The surfaces with the heat energy highly reflective material reflect or block transfer of most of the heat energy that hits them and allows a minimum amount of heat energy to pass through them into the materials behind those surfaces (such as a wood board or insulator board). Thus, heat energy between the two surfaces in an air space tends to remain captured in that air space. The temperature of the receiving surface elevates, while the temperature of the sending surface reduces, but at different rates, until an equilibrium is reached. When the air space is still, at approximately 0.75 inches maximum thickness, this heat energy exchange is mostly conductive and not convective. Energy efficiency is maximized when at least one of the radiant shields or heat energy highly reflective surfaces reflects about 97% or more of the heat energy that hits it.
(56) In some implementations, the first enclosed air space can have a thickness of about 0.75 inches. The second enclosed air space can have a thickness of about 0.75 inches. A third enclosed air space can have a thickness of about 1.50 inches to 2.50 inches and act as a utility air space. The first, second, and third materials can be of similar construction, such as 0.25-inch-thick wood boards.
(57) In some implementations, when a sheathing is attached to an outer surface of the studs, the sheathing and the outer surface of the first material form an outer air space. When a wallboard is attached to an inner surface of the studs, the wallboard and the inner surface of the third material form a utility air space. The outer air space can have a thickness in the range of about 1.0 inches to 1.5 inches. The utility air space has a thickness in the range of about 3.0 inches to about 4.0 inches.
(58) In some implementations, a device can include two material insulation elements with an enclosed air gap between them of about 0.75 inches, and with each material insulation element having both surfaces with a heat energy highly reflective surface, preferably and aluminum foil with an emissivity of about 0.03. The material insulation elements can be made of rigid foam board insulation and can be about 0.5 inches thick, making the device about 1.75 inches thick. Without being bound by theory, such a device produces four 97% heat block events in series through the heat energy highly reflective surfaces, and the material insulation elements provide a thermal mass that stores heat energy between highly reflective insulation elements.
(59) Generally, the material insulation element has a thickness between 0.25 inches and 1.0 inches, depending on the material. The material can be, for example, plywood, hardboard, closed-cell board, open-cell board, rigid foam insulation, or yes other materials. Example commercially available materials include but are not limited to Polyiso board, closed-cell rigid foam board, Plascore polypropylene honeycomb board (closed-cell), Plascore polypropylene honeycomb board (open-cell). Any such materials can be manufactured as foil-backed, i.e., to have a heat energy highly reflective surface, or a layer can be applied to a surface of the material to provide the heat energy highly reflective surface.
(60) It should be understood that the subject matter defined in the appended claims is not necessarily limited to the specific implementations described above. The specific implementations described above are disclosed as examples only.