DEVICE FOR PROVIDING EDGE BANDS, EDGE BANDING SYSTEM HAVING SUCH A DEVICE, AND METHOD FOR CHANGING AN EDGE ROLLER OR EDGE CARTRIDGE
20240116206 ยท 2024-04-11
Assignee
Inventors
- Lars CULEMANN (Stemwede, DE)
- Tim KOTTKAMP (L?bbecke, DE)
- Simon KR?KER (Espelkamp, DE)
- Hendrik GERDWILKER (L?bbecke, DE)
- Timo HEIDENREICH (H?llhorst, DE)
- Stefan H?SENER (Hille, DE)
- Ren? PETKER (Bergisch Gladbach, DE)
- Bj?rn STUKE (L?bbecke, DE)
Cpc classification
International classification
Abstract
A device for providing edge bands has a storing unit having individual storage places, which are designed to be at least indirectly loaded with edge bands, in particular edge bands that each form an edge roller at least in some portions. The storing unit is arranged to be linearly movable in or on a base frame such that a selected edge roller can be moved into a working position in which the edge band located on the edge roller can be taken over by an edge feed of an edge banding machine. A portion of an edge band, in particular a portion unwound from an edge roller, can be separated at a cutting position in the region of the working position by means of at least one cutting arrangement.
Claims
1. A device (1) for providing edge bands (4), comprising a storing unit (3) having individual storage places (7), which are structured to be at least indirectly loaded with edge bands (4) that each form an edge roller at least in some portions, wherein the storing unit (3) is arranged to be linearly movable in or on a base frame (2) such that a selected edge roller can be moved into a working position in which the edge band (4) located on the edge roller can be taken over by an edge feed (9a) of an edge banding machine (9), and at least one cutting arrangement (14; 14; 14), by means of which a portion of an edge band (4), namely a portion of the edge band (4) unwound from an edge roller, can be separated at a cutting position (P1, P2) in the region of the working position.
2. The device (1) according to claim 1, wherein at least one of the storage places (7) is designed to accommodate at least one edge band (4) and/or at least one cartridge (4a) that contains the edge band (4) at least partially.
3. The device (1) according to claim 1, wherein the storing unit (3) has two opposite sides (3a, 3b), wherein at least one of the storage places (7) has at least one floor element extending at least partially between these sides (3a, 3b) and/or at least one support element (6a, 6b) arranged in the region of each side (3a, 3b).
4. The device (1) according to claim 3, the floor element and/or the support elements (6a, 6b) of at least one storage place (7) is/are mounted on the storing unit (3) so as to be linearly movable.
5. The device (1) according to claim 1, wherein the base frame (2) and/or the storing unit (3) and/or each storage place (7) of the storing unit (3) and/or a manipulator (10), which can move an edge roller and/or a cartridge (4a), and/or a storage arrangement (11), which can accommodate one or a plurality of edge rollers, or/and at a storage place (11b) of the storage arrangement (11)is equipped with at least one reading module, which is set up to communicate with a transmission modulein particular, an RFID chipof an edge band (4) or a cartridge (4a) containing the edge band (4).
6. The device (1) according to claim 1, wherein the storing unit (3) can be moved relative to the base frame (2) by an automated drive and/or manually.
7. The device (1) according to claim 1, further comprising at least one interface which can be coupled to at least one further component or machine in a mechanical and/or in a data-transferring manner.
8. The device (1) according to claim 1, further comprising a drive unit via which an edge band (4), which is at least partially arranged within a cartridge (4a), can be actively driven at least in some portions.
9. The device (1) according to claim 1, further comprising a brake unit via which an edge band (4) at least partially arranged within a cartridge (4a) can be braked and/or fixed with respect to its mobility.
10. The device (1) according to claim 1, wherein the or at least one cutting arrangement (14; 14; 14) is arranged on the base frame (2) and/or on the storing unit (3) and/or on a separate stand.
11. The device (1) according to claim 1, wherein the storing unit (3) can be linearly moved parallel to a vertical (Z) or parallel or at an angle between 45? and 90?, and preferably between 75? and 90?, to a horizontal (X) relative to the base frame (2).
12. The device (1) according to claim 1, further comprising a manipulator (10), by means of which each storage place (7) can be loaded with an edge band (4), or a cartridge (4a) at least partially containing the edge band (4), and can be emptied.
13. The device (1) according to claim 12, further comprising a storage arrangement (11) from which edge bands (4) which can be stored therein can be removed individually or at least in pairs by the manipulator (10) and can be transferred to the storage places (7) for loading the storing unit (3), wherein edge bands (4) which can be arranged in the storing unit (3) can be removed therefrom individually or at least in pairs by the manipulator (10) and can be transferred to the storage arrangement (11).
14. The device (1) according to claim 12, further comprising a transfer device (12) by which edge bands (4) that can be stored in a machine store (13) can be transferred individually or at least in pairs to the manipulator (10), wherein edge bands (4) that can be arranged in the storing unit (3) and/or the storage arrangement (11) can be transferred individually or at least in pairs by the manipulator (10) to the transfer device (12).
15. An edge banding system (8), comprising an edge banding machine (9) and at least one device (1) for providing edge bands, wherein the at least one device (1) is arranged in the region of the edge banding machine (9) in such a way that at least one edge band (4) that can be arranged in the device (1) can be fed directly from a storing unit (3) of the device (1) at least in some portions to the edge banding machine (9), the device (1) comprising the storing unit (3) having individual storage places (7), which are structured to be at least indirectly loaded with the at least one edge band (4) that each form an edge roller at least in some portions, wherein the storing unit (3) is arranged to be linearly movable in or on a base frame (2) such that a selected edge roller can be moved into a working position in which the at least one edge band (4) located on the edge roller can be taken over by an edge feed (9a) of an edge banding machine (9), and at least one cutting arrangement (14; 14; 14), by means of which a portion of the at least one edge band (4), namely a portion of the edge band (4) unwound from an edge roller, can be separated at a cutting position (P1, P2) in the region of the working position.
16. The edge banding system (8) according to claim 15, wherein the storage places (7) of the device (1), which can each be at least indirectly loaded with an edge band (4), can be arranged relative to the base frame (2) in the plane of an edge feed (9a) of the edge banding machine (9) by linear movement of the storing unit (3).
17. The edge banding system (8) according to claim 15, further comprising a manipulator (10), by means of which each storage place (7) can be loaded with an edge band (4), or a cartridge (4a) at least partially containing the edge band (4), and can be emptied, wherein the manipulator (10) can have at least one vertical axis of rotation and/or at least one vertical lifting axis and/or telescopic axis, wherein the axis of rotation, the lifting axis, and/or the telescopic axis are oriented such that the edge roller or edge cartridge can be displaced in the direction of the device (1) and/or in the direction of a storage arrangement (11) by means of the manipulator (10).
18. The edge banding system (8) according to claim 17, further comprising at least two of the storage arrangements (11) that are arranged in the region of the manipulator (10).
19. The edge banding system (8) according to claim 15, further comprising an edge feed (9a) arranged on the edge banding machine (9), wherein the at least one cutting arrangement (14) is arranged on the edge feed (9a) adjacent to the working position of the device (1).
20. The banding system (8) according to claim 15, wherein the at least one cutting arrangement (14; 14) is arranged on the base frame (2) and or the storing unit (3) of the device (1) such that the cutting position (P2) lies within the cartridge (4a).
21. A method for changing an edge roller or edge cartridge (4a) in an edge banding system (8), the edge banding system (8) comprising an edge banding machine (9) and at least one device (1) for providing edge bands, wherein the at least one device (1) is arranged in the region of the edge banding machine (9) in such a way that at least one edge band (4) that can be arranged in the device (1) can be fed directly from a storing unit (3) of the device (1) at least in some portions to the edge banding machine (9), the device (1) comprising the storing unit (3) having individual storage places (7), which are structured to be at least indirectly loaded with the at least one edge band (4) that each form an edge roller at least in some portions, wherein the storing unit (3) is arranged to be linearly movable in or on a base frame (2) such that a selected edge roller can be moved into a working position in which the at least one edge band (4) located on the edge roller can be taken over by an edge feed (9a) of an edge banding machine (9), and at least one cutting arrangement (14; 14; 14), by means of which a portion of the at least one edge band (4), namely a portion of the edge band (4) unwound from an edge roller, can be separated at a cutting position (P1, P2) in the region of the working position, the method comprising the steps of: a) cutting off a first edge band located in the edge feed (9a) from a first edge roller and with the at least one cutting arrangement (14; 14; 14) at a cutting position (P1; P2); b) retracting any peeled off edge band remaining on the first edge roller is retracted; c) displacing the storing unit (3) such that the first edge roller is moved out of the working position, and a second edge roller is moved into the working position; and d) capturing the edge band located on the second edge roller by the edge feed (9a) and fed to processing.
22. The method according to claim 21, wherein the first and second edge rollers are parts of a first and a second edge cartridge, wherein step a) is carried out at a cutting position (P1) inside (P2) or a cutting position outside (P1) the first edge cartridge.
23. A method of using a device (1) or of an edge banding system (8) for providing edge bands (4), wherein the respective edge band (4) is removed from a cartridge (4a) which contains the edge band at least partially and which is received by a storage places (7), wherein the device (1) comprises a storing unit (3) having individual storage places (7), which are structured to be at least indirectly loaded with edge bands (4) that each form an edge roller at least in some portions, wherein the storing unit (3) is arranged to be linearly movable in or on a base frame (2) such that a selected edge roller can be moved into a working position in which the edge band (4) located on the edge roller can be taken over by an edge feed (9a) of an edge banding machine (9), and at least one cutting arrangement (14; 14; 14), by means of which a portion of an edge band (4), namely a portion of the edge band (4) unwound from an edge roller, can be separated at a cutting position (P1, P2) in the region of the working position, and wherein the edge banding system (8) comprises an edge banding machine (9) and at least one device (1) for providing edge bands, wherein the at least one device (1) is arranged in the region of the edge banding machine (9) in such a way that at least one edge band (4) that can be arranged in the device (1) can be fed directly from a storing unit (3) of the device (1) at least in some portions to the edge banding machine (9), the device (1) comprising the storing unit (3) having individual storage places (7), which are structured to be at least indirectly loaded with the at least one edge band (4) that each form an edge roller at least in some portions, wherein the storing unit (3) is arranged to be linearly movable in or on a base frame (2) such that a selected edge roller can be moved into a working position in which the at least one edge band (4) located on the edge roller can be taken over by an edge feed (9a) of an edge banding machine (9), and at least one cutting arrangement (14; 14; 14), by means of which a portion of the at least one edge band (4), namely a portion of the edge band (4) unwound from an edge roller, can be separated at a cutting position (P1, P2) in the region of the working position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0044] The invention will be explained in more detail in the following with reference to
[0045] In the drawings:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
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[0058] Due to the correspondingly smaller design of the storing unit 3 compared to the base frame 2, the storing unit 3 in the embodiment shown here by way of example is located within the internal dimensions of the base frame 2, wherein the storing unit 3 is guided so as to be linearly movable with its opposite sides 3a, 3b on the sides 2a, 2b of the base frame 2. In contrast, the length of the storing unit 3 extending parallel to its sides 3a, 3b is shorter than the base frame 2, so that it is movable within the base frame 2 with a corresponding stroke length a relative to the base frame. For this purpose, rails 5 are arranged in a suitable manner on the base frame 2. As can be seen by way of example in
[0059] Looking at the storing unit 3, it becomes clear that it has a large number of support elements 6a, 6b arranged on its two sides 3a, 3b. In the present case, the support elements 6a, 6b are designed like rails, which each extend perpendicular to the length of the storing unit 3 on the two sides 2a, 2b of the base frame 2. The support elements 6a, 6b can be seen here on the inner surfaces of the rectangular tubes, located on each side 3a, 3b of the storing unit 3, of the frame structures. The support elements 6a, 6b can be mounted on the sides 3a, 3b of the storing unit 3 so as to be linearly movable in relation to their lateral spacing from one another, in a manner that is not shown in detail.
[0060] The support elements 6a, 6b subdivide the interior of the storing unit 3 into individual storage places 7, wherein two support elements 6a, 6b lying opposite one another in relation to the two sides 3a, 3b of the storing unit 3 define a storage place 7. The storage places 7 defined in this way serve to accommodate the edge bands 4, which in the present case are each arranged at least partially rolled up to form an edge roller within a cartridge 4a. The cartridges 4a have side surfaces which correspond to the support elements 6a, 6b and enable them to be pushed into and pulled out of the storing unit 3 accordingly. Alternatively, and not shown in more detail, the individual storage places 7 can also be defined by floor elements which then extend at least partially between the sides 3a, 3b of the storing unit 3.
[0061] The floor elements can be connected to the storing unit 3 in a fixed or movable manner, so that they enable it to be pulled out of the storing unit 3 in the manner of a drawer. In contrast to the loading of the storing unit 3 with cartridges 4a containing edge bands 4, the floor elements enable edge bands 4 to be accommodated directlyfor example, by placing them on the floor elements. Of course, the floor elements can also be combined with the support elements 6a, 6b which accommodate the cartridges 4a. It is also conceivable that the support elements 6a, 6b serve to support floor elements, so that, in this way, edge bands 4 can also be arranged directly in the storing unit 3. Furthermore, what has been said above with regard to the support elements 6a, 6b can also apply to these floor elements, with regard to their possible change in spacing from one another by a movable connection to the storing unit 3.
[0062] The device 1 or the storing unit 3 can have a drive unit, not shown in detail, via which at least portions of an edge band 4 can be actively driven if required. The drive unit can interact either directly with the relevant edge band 4 or with a cartridge 4a containing the edge band 4. Furthermore, the device 1 or the storing unit 3 can have a brake unit, likewise not shown in detail, by means of which an edge band 4 can be braked and/or fixed with respect to its mobility. The brake unit can interact either directly with the relevant edge band 4 or with a cartridge 4a containing the edge band 4. The device 1 or the storing unit 3 can also have a cutting arrangement, also not shown in detail, by means of which a portion of an edge band 4 can be cut off. The cutting arrangement can interact either directly with the relevant edge band 4 or with a cartridge 4a containing the edge band 4. Depending upon the design, the drive unit or brake unit or cutting arrangement can also be at least part of a cartridge 4, which can be controlled via a corresponding control of the device 1 or of the storing unit 3. A division into two would also be conceivable in that the cartridges 4a comprise the corresponding mechanical parts of the drive unit or brake unit or cutting arrangement, while the device 1 or the storing unit 3 have the corresponding drive for this, which can then be coupled to them.
[0063] In principle, the device 1 can be aligned in such a way that its storing unit 3as can be seen in
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[0065] Due to the almost direct entry of an edge band 4 into the edge feed 9a of the edge banding machine 9, the otherwise exposed portion of an edge band 4 between the device 1 and the edge banding machine 9 is reduced to a minimum, which leads to significantly reduced stresses within the course of the edge band 4. In addition, the direct feeding of the edge band 4 into the edge banding machine 9 eliminates any threading effort and the adjustment work required here.
[0066] Depending upon the requirements, the edge banding system 8 can be designed in such a way that the device 1 can be moved relative to the edge banding machine 9, which, with regard to the representation of
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[0073] In principle, the device 1 of all expansion stages can be equipped with at least one reading module (not shown in detail). Specifically, the reading module can be arranged in the region of the storing unit 3. It is also conceivable that each storage place 7 of the storing unit 3 be equipped with such a reading module. A reading module can be arranged also at other locationsfor example, on the base frame 2 or the storage arrangement 11 or on one or a plurality of its storage places. The aim is the automated transmission of information about the respective edge bands 4 or cartridges 4a, which are currently in the storing unit 3 or which are removed from it or are just being fed in. Thus, the edge bands 4 or cartridges 4a can be equipped with a corresponding transmission module on which the required information is stored. Such a transmission module can preferably contain at least one RFID chip or can be designed as such a chip. The reading module or the reading modules are set up to communicate with the transmission modules. This can take place in one direction or in both directions, which means the mere reading out of data or a combination of reading out and writing of data by the reading module on a transmission module.
[0074] In an advantageous manner, the device 1 according to the invention can comprise at least one interface (not shown in greater detail here). This interface is then designed to be coupled to at least one further component or machinein particular, mechanically and/or in a data-transferring manner. In this way, all components or machines of an edge banding system 8 can be controlled via a corresponding controller.
[0075] The device 1 shown in
[0076] It can be seen from
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[0078] Further variants, not shown in detail here, for the base frame 2 are also conceivablefor example, in the form of a central lifting column below the storing unit 3.
[0079] Of course, the profiles referred to as rectangular tubes in the context of the description can alsounlike in
[0080] The function of the cutting arrangement 14, 14, 14 according to the invention is explained in more detail with reference to
[0081] Alternatively or additionally, a cutting arrangement 14 or 14 can also be arranged on the device 1 itself, so that the cutting arrangement 14 or 14 is then arranged in the region of the edge feed 9a on the portion, facing the feed line 15, of the device 1 or base frame 2 or storing unit 3. It can advantageously be provided for the cutting arrangement 14 or 14 to be arranged in the region of the device 1 such that, if the edge roller is designed as an edge cartridge 4a, it is able to cut off the edge band 4 at a point which is still located inside the edge cartridge 4a (this cutting position is denoted by P2 in
[0082] The advantage of arranging the cutting arrangement in the region of the working position of the edge roller or edge cartridge 4a is that, before switching to another edge roller or edge cartridge 4a, the edge band does not have to be retracted again over the entire feed line 15, i.e., it does not have to be wound onto the roller or retracted into the edge cartridge 4a, but is cut off already, such that the step of retracting or reeling can be saved upon. This saves time, and one can switch to a different edge band. This is particularly advantageous if the cutting arrangement can cut off the edge band 4 already within an edge cartridge 4a, as indicated, for example, by the positions of the cutting arrangements 14 or 14, since the associated edge cartridge 4a is then immediately moved from the working position into a storage position after cutting, and a different edge cartridge can be brought into the working position by moving the storing unit 3.
REFERENCE SIGNS
[0083] 1 device [0084] 2 base frame of 1 [0085] 2a side of 2 [0086] 2b side of 2 [0087] 3 storing unit of 1 [0088] 3a side of 3 [0089] 3b side of 3 [0090] 4 edge band [0091] 4a cartridgein particular, containing 4 [0092] 5 rail on 2 [0093] 6a support element on 3 [0094] 6b support element on 3 [0095] 7 storage place of 3 [0096] 8 edge banding system [0097] 9 edge banding machine of 8 [0098] 9a edge feed of 9 [0099] 10 manipulator of 8 [0100] 10a frame of 10 [0101] 10b lifting unit of 10 [0102] 11 storage arrangement of 8 [0103] 11a support element of 11 [0104] 11b slot of 11 [0105] 12 transfer device of 8 [0106] 13 machine store of 8 [0107] 14 cutting arrangement on 9, 9a [0108] 14 cutting arrangement on 2 or 3 [0109] 14 cutting arrangement on 2 or 3 [0110] 15 edge feed line [0111] 16 pressure unit [0112] 16a pressure roller [0113] a stroke length of 3 in 2 [0114] P1 cutting position [0115] P2 cutting position [0116] X horizontal [0117] Y spacing direction [0118] Z vertical