Vehicle wheel
11548328 · 2023-01-10
Assignee
Inventors
Cpc classification
B60C19/002
PERFORMING OPERATIONS; TRANSPORTING
B60B21/12
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A vehicle wheel includes: a well portion having an outer peripheral surface on which a vertical wall extending in a circumferential direction of the vehicle wheel is formed; and a Helmholtz resonator attached to a side surface of the vertical wall and to the outer peripheral surface of the well portion with an adhesive.
Claims
1. A vehicle wheel comprising: a well portion having an outer peripheral surface on which a vertical wall extending in a radial direction of the vehicle wheel from the outer peripheral surface is formed, the vertical wall extending in a circumferential direction of the vehicle wheel; and a Helmholtz resonator attached to a side surface of the vertical wall and to the outer peripheral surface of the well portion with an adhesive, wherein a first film thickness of the adhesive is smaller than a second film thickness of adhesive, the first film thickness of the adhesive being between the side surface of the vertical wall and an adjacent surface of a side portion of the Helmholtz resonator to which the vertical wall is adhered by the adhesive, and the second film thickness of the adhesive being between the outer peripheral surface of the well portion and an adjacent surface of a bottom portion of the Helmholtz resonator to which the outer peripheral surface of the well portion is adhered by the adhesive.
2. A vehicle wheel comprising: a well portion having an outer peripheral surface on which a vertical wall extending in a radial direction of the vehicle wheel from the outer peripheral surface is formed, the vertical wall extending in a circumferential direction of the vehicle wheel; and a Helmholtz resonator attached to a side surface of the vertical wall and to the outer peripheral surface of the well portion with an adhesive, wherein the Helmholtz resonator includes a bottom portion located on and facing the outer peripheral surface of the well portion with a metal plate as a flat adhesion member disposed between the bottom portion of the Helmholtz resonator and the outer peripheral surface of the well portion.
3. The vehicle wheel according to claim 2, wherein the metal plate is made of a same material as the well portion.
4. The vehicle wheel according to claim 1, wherein at least one of the outer peripheral surface of the well portion, the side surface of the vertical wall, the adjacent surface of the side portion of the Helmholtz resonator to which the vertical wall is adhered by the adhesive, and the adjacent surface of the bottom portion of the Helmholtz resonator to which the outer peripheral surface of the well portion is adhered by the adhesive, is laser-etched.
5. The vehicle wheel according to claim 2, wherein at least one of the outer peripheral surface of the well portion, the side surface of the vertical wall, and a surface of the Helmholtz resonator joined with the adhesive to the outer peripheral surface or the side surface is laser-etched.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(13) Next, a vehicle wheel according to an embodiment of the present invention will be described below in detail with reference to the accompanying drawings as appropriate. In reference to
(14) First, a description will be given below of an overall configuration of the vehicle wheel. Next, descriptions will be given of a sub-air chamber member serving as a Helmholtz resonator and of an attachment structure of the sub-air chamber member attached to a rim with an adhesive.
(15) Overall Structure of Vehicle Wheel
(16)
(17) As shown in
(18) In
(19) The rim 11 has two end portions opposite in the wheel width direction Y at each of which a bead seat is formed, and has a well portion 11c recessed inward in the wheel radial direction (toward the center of rotation) between the bead seats. A bottom surface of this recess defines an outer peripheral surface 11d of the well portion 11c, which has a substantially constant diameter about the wheel axis along the wheel width direction Y.
(20) The rim 11 of the present embodiment includes a vertical wall 15a and a vertical wall 15b. These vertical walls 15a and 15b stand from the outer peripheral surface 11d outward in the wheel radial direction with a predetermined interval therebetween in the wheel width direction Y.
(21) Incidentally, the vertical wall 15a formed on the one side (inner side) in the wheel width direction Y is formed at a rising portion 17 that rises from the outer peripheral surface 11d of the well portion 11c toward a rim flange. The vertical wall 15b is defined by a circumferential wall 19 that extends in the wheel circumferential direction X along a circumferential line of the outer peripheral surface 11d located substantially middle in the wheel width direction Y. In the following description, the vertical wall 15a and the vertical wall 15b may be collectively referred to as vertical walls 15 when it is not necessary to distinguish them from each other.
(22) The vertical walls 15a and 15b each extend annularly in the wheel circumferential direction X with a predetermined interval therebetween, thereby defining later-described side surfaces 14 (see
(23) Sub-Air Chamber Member
(24) Next, a description will be given of the sub-air chamber member 10.
(25)
(26) As shown in
(27) The body portion 13 is longitudinally curved. In other words, the body portion 13 extends along the wheel circumferential direction X when the sub-air chamber member 10 is attached to the outer peripheral surface 11d of the well portion 11c (see
(28) The body portion 13 has a hollow space inside. This hollow space (not illustrated) constitutes a sub-air chamber SC (see
(29) As shown in
(30) Specifically, the body portion 13 includes a bottom portion 25b (bottom plate) disposed along the outer peripheral surface 11d of the well portion 11c, side portions 25c (side plates) disposed respectively along the side surfaces 14 of the pair of vertical walls 15, and a top portion 25a (top plate) located opposite to the bottom portion 25b, which are integrally connected to one another to have a substantially rectangular shape.
(31) A predetermined gap is provided between the outer peripheral surface 11d of the well portion 11c and the bottom portion 25b as well as between the side surface 14 of each vertical wall 15 and the corresponding side portion 25c, so as to allow interposition of an adhesive 21 with a later-described film thickness.
(32) A height (height in the wheel radial direction Z) of the body portion 13 from the outer peripheral surface 11d is substantially the same as a height of the vertical walls 15 in the present embodiment.
(33) The top portion 25a, the bottom portion 25b, and the side portions 25c described above define the sub-air chamber SC inside the body portion 13 in a surrounding manner.
(34) Next, the tube bodies 18 (see
(35) As shown in
(36) As described, the sub-air chamber member 10 of the present embodiment has a shape symmetrical about the partition wall 16 in the wheel circumferential direction X. In this context, although
(37) As shown in
(38) The communication hole 18a extends from the inside of the tube body 18 and further extends inside the body portion 13. The portion of the communication hole 18a that extends inside the body portion 13 is formed by partially segmenting the hollow space of the body portion 13 with a dividing wall 62. Incidentally, the dividing wall 62 of the present embodiment is defined by a recess 60, which is recessed from the top portion 25a toward the bottom portion 25b, and a recess 64, which is recessed from the bottom portion 25b toward the top portion 25a.
(39) The above-described communication hole 18a establishes communication between the sub-air chamber SC (see
(40) The sub-air chamber member 10 of the present embodiment is a blow-molded product using a synthetic resin such as a polyamide resin as mentioned earlier. Here, although the synthetic resin is not limited to a particular type, it is particularly preferable to use a polyamide resin in which polyamide MXD6 is used as a base resin or a nylon 6.
(41) Attachment Structure of Sub-Air Chamber Member
(42) Next, a description will be given of a structure for attaching the sub-air chamber member 10 (see
(43) As shown in
(44) Examples of the adhesive 21 include: thermoplastic resin-based adhesives such as ethylene vinyl acetate (hot-melt) resins; thermosetting resin-based adhesives such as epoxy resins, polyurethane resins, acrylic resins, and (polyaromatic) polyamide resins; and elastomer-based adhesives such as synthetic rubbers and thermoplastic elastomers. However, the adhesive 21 is not limited only to the foregoing.
(45) Incidentally, the hardening process of the adhesive 21 is not limited to a particular type of process. However, chemical-reaction based processes are preferred among others.
(46) The adhesive 21 can be coated on either the sub-air chamber member 10 or the rim 11. Alternatively, the adhesive 21 can be coated on both the sub-air chamber member 10 and the rim 11.
(47) Examples of the method of coating the adhesive 21 include a bar coating method, a roll coating method, a spray coating method, a brush coating method, a hot melting method, and the like. However, the coating method is not limited to the foregoing.
(48) Next, the film thicknesses of the adhesive 21 will be described.
(49) As shown in
(50)
(51) As shown in
(52) By controlling the film thicknesses T1 and T2 of the adhesive 21 as described above, the fixation strength of the sub-air chamber member 10 to the rim 11 is dramatically improved.
(53) The reason for this is explained as follows. A centrifugal force F (see
(54) In this regard, the thinner the adhesive 21, the more resistance to the shearing stress the adhesive 21 has, while the thicker the adhesive 21, the more resistance to the peeling stress the adhesive 21 has. In other words, the vehicle wheel 1 of the present embodiment improves both the “shear strength” of the adhesive 21 on each side surface 14 and the “peeling strength” of the adhesive 21 on the outer peripheral surface 11d by satisfying the condition: film thickness T1<film thickness T2. With this configuration, the fixation strength of the sub-air chamber member 10 to the rim 11 is dramatically improved.
(55) More preferable film thicknesses of the adhesive 21 among those satisfying “film thickness T1<film thickness T2” can be selected as follows.
(56) As shown in
(57) As shown in
(58) Therefore, in the case of the sub-air chamber member 10 (see
(59) Incidentally, the relations among the shear strength [N/mm.sup.2], the peeling strength [N/mm], and the film thicknesses [μm] of the adhesive 21 shown in
(60) In addition, in the above-described attachment structure of the sub-air chamber member 10 (see
(61) In particular, it is more preferable to laser-etch the surface where the adhesive 21 applied thereto is subjected to the shearing force due to the centrifugal force F (see
(62)
(63) As shown in
(64) The laser-etched surface 22 includes etched grooves 22a and ridges 22b.
(65) The etched grooves 22a in the present embodiment are formed on the side surface 14 when the side surface 14 is scanned in one direction with a YAG laser, for instance. Each etched groove 22a has a predetermined depth and extends from the front side toward the back side of the drawing plane of
(66) The ridges 22b of this embodiment are bulges which are formed with a predetermined height on two upper peripheral portions of each etched groove 22a located opposite in the width direction thereof and which extend along the etched groove 22a.
(67) The above-described laser-etched surface 22 is formed by scanning the side surface 14 with a YAG laser at a predetermined hatching pitch, for example. Specifically, the YAG laser bores the etched grooves 22a to a predetermined depth, and the eluted material or the like generated in the course of boring deposits and becomes hardened on the two upper peripheral portions of each of the etched grooves 22a, to form the ridges 22b with a predetermined height.
(68) Here, the direction of extension of the etched grooves 22a and the ridges 22b is in the wheel circumferential direction X in the present embodiment. However, the direction of extension is not limited only to the wheel circumferential direction X.
(69) In the present embodiment, as such laser-etched surface 22 is created on each side surface 14, the adhesive 21 can be filled into each etched groove 22a and filled between the ridges 22b. Moreover, although illustration is omitted, on the laser-etched surface 22, tip end portions of the ridges 22b on both sides of each etched groove 22a are deformed such that the side surfaces of the ridges 22b overhang the etched groove 22a and the tip end portions are partially connected to each other to form an arch over the etched groove 22a.
(70) As a result, an anchor structure of the laser-etched surface 22 is constructed on the laser-etched surface 22 by a portion of the adhesive 21 filled deep into the etched grooves 22a and other portions of the adhesive 21 engaged with the overhanging portions and the arches.
(71) Accordingly, the fixation strength of the sub-air chamber member 10 to the rim 11 is further increased.
(72) Here, it is needless to say that the above-described laser-etched surface 22 can also be formed on each side portion 25c of the body portion 13 as described above.
(73)
(74) As shown in
(75) Moreover, an upper portion of the adhesive 21 located between the vertical wall 15 and the side portion 25c spreads over the round portion 13a and the round portion 23, thus covering the round portions 13a and 23 from above.
(76) The fixation strength of the sub-air chamber member 10 to the rim 11 is further improved by the portion of the adhesive 21 that covers the round portions 13a and 23 from above.
(77) Operation and Effects
(78) Next, the operation and effects that can be achieved by the vehicle wheel 1 of the present embodiment will be described.
(79) In the vehicle wheel 1 of the present embodiment, the sub-air chamber member 10 is attached to the rim 11 with the adhesive 21.
(80) Such vehicle wheel 1 does not need to undergo cutting work in order to form circumferential grooves for attaching the sub-air chamber member 10 to the rim 11, unlike the conventional vehicle wheel (see Japanese Patent Application Publication No. 2012-45971, for instance). Therefore, with this vehicle wheel 1, the manufacturing process can be simplified and the manufacturing cost can be reduced as compared to the conventional vehicle wheel.
(81) In this vehicle wheel 1, the sub-air chamber member 10 is bonded to the vertical walls 15 and the outer peripheral surface 11d of the well portion 11c with the adhesive 21. In other words, the bottom portion 25b (bottom plate) and the pair of side portions 25c (side plates) of the body portion 13 are glued to the rim 11 along the wheel circumferential direction X. Accordingly, the body portion 13 is surrounded and rigidly supported by the outer peripheral surface 11d of the well portion 11c and the pair of vertical walls 15 formed on this outer peripheral surface 11d. Therefore, the vehicle wheel 1 allows the body portion 13 to have very high rigidity.
(82) In this vehicle wheel 1, the centrifugal force F applied to the sub-air chamber member 10 by high-speed revolutions of the tire acts on the adhesive 21 on each side surface 14 in the shearing direction. At the same time, the centrifugal force F acts on the adhesive 21 on the outer peripheral surface 11d in the peeling direction. The thinner the adhesive 21, the more resistance to the shearing stress the adhesive 21 has, while the thicker the adhesive 21, the more resistance to the peeling stress the adhesive 21 has.
(83) That is to say, the vehicle wheel 1 can dramatically improve the fixation strength of the sub-air chamber member 10 to the rim 11 by making the film thickness T1 of the adhesive 21 on the side surface 14 of each vertical wall 15 smaller than the film thickness T2 of the adhesive 21 on the outer peripheral surface 11d.
(84) In addition, in the vehicle wheel 1, the surfaces to which the adhesive 21 is to be applied include the laser-etched surfaces 22.
(85) Such vehicle wheel 1 can further improve the fixation strength of the sub-air chamber member 10 to the rim 11 due to an anchoring effect of the adhesive 21 attributed to each laser-etched surface 22, and due to an effect of enhancement in the wettability associated with a surface free energy structure of a metallic solid portion (see Young's contact angle equation).
(86) An embodiment of the present invention has been described above. It is to be noted, however, that the present invention is not limited only to the above-described embodiment but can also be embodied in various other modes.
(87) The above-described embodiment assumes that the sub-air chamber member 10 (see
(88)
(89) As shown in
(90) These metal plates 24 (flat adhesion members) are assumed to be made of the same material as the material of the rim 11. However, the present invention is not limited to this configuration.
(91) These metal plates 24 each have a flat surface opposed to the outer peripheral surface 11d and used for adhesion to the adhesive 21. The flat surface is a surface of the metal plate 24 planarized to have a flatness of 1 μm or less by electrolytic polishing or buff polishing, for example.
(92) The surfaces of the metal plates 24 which are opposed to the side surfaces 14 have been subjected to the aforementioned planarization processing and then further to the laser etching, and thus have the same structure as the laser-etched surface 22 (see
(93) The above-described sub-air chamber member 10 can be obtained by insert molding with the metal plates 24 being disposed inside a mold in advance.
(94) When the vehicle wheel 1 (see
(95) Moreover, with this vehicle wheel 1, the rigidity of the body portion 13 of the sub-air chamber member 10 is further enhanced due to a reinforcement effect of the metal plates 24.
(96) Furthermore, with this vehicle wheel 1, the fixation strength of the sub-air chamber member 10 to the rim 11 is further enhanced, because the surfaces of the metal plates 24 which are respectively opposed to the side surfaces 14 each include the laser-etched surface 22.
(97)
(98) As shown in
(99) As shown in
(100) Here, the upper joining portion 33a is a portion of the top portion 25a that is partially recessed toward the bottom portion 25b. On the other hand, the lower joining portion 33b is a portion of the bottom portion 25b that is partially recessed toward the top portion 25a.
(101) The above-described bridge 33 has a substantially columnar shape and partially connects between the top portion 25a and the bottom portion 25b.
(102) As a result, the top portion 25a of the sub-air chamber member 10 (body portion 13) is connected to the bottom portion 25b, which is glued to the outer peripheral surface 11d of the well portion 11c to be held thereon, via the bridges 33. In other words, the top portion 25a is rigidly supported on the outer peripheral surface 11d of the well portion 11c via the bridges 33 and the bottom portion 25b.
(103) Thus, the top portion 25a can be reliably prevented from bulging in a centrifugal direction even when the centrifugal force F acts on the sub-air chamber member 10.
(104) Therefore, the sub-air chamber member 10 shown in
(105) As to the second modification, the sub-air chamber member 10 has been described as having the two rows of bridges 33 (see
(106)
(107) As shown in
(108) As shown in
(109) Each bridge 33 described above has a substantially columnar shape and partially connects between the top portion 25a and the bottom portion 25b, like the bridges 33 in the sub-air chamber member 10 according to the second modification (see
(110) The above-described sub-air chamber member 10 according to the third modification (see
(111) Moreover, as compared to the sub-air chamber member 10 according to the second modification (see
(112) As a result, assuming that a rotational speed of the tire (angular velocity ω of the sub-air chamber member 10) is the same, the centrifugal force (mrω.sup.2, where m is the mass of the sub-air chamber member 10 and r is the distance of the sub-air chamber member 10 from the center of rotation) acting on the sub-air chamber member 10 according to the third modification is smaller than that of the sub-air chamber member 10 according to the second modification.
(113) Therefore, the vehicle wheel 1 (see
(114) In addition, the sub-air chamber member 10 according to any of the second modification and the third modification described above (see