Printing machine with an inkjet printing head, a radiation drier and at least one light trap

Abstract

A printing machine includes an inkjet printing head having separately controllable nozzles for applying ink to a transported printing material, a radiation drier having radiation sources for generating electromagnetic radiation to at least partly dry and/or cure the applied ink on the transported printing material and at least one light trap disposed between the inkjet printing head and the radiation drier in such a way that the light trap forms a barrier for reflected and/or scattered radiation, thus protecting the inkjet printing head from radiation. The light trap includes at least one channel connected to an aspiration device for aspirating contaminated ambient air through the channel and reducing or preventing contamination of the radiation drier.

Claims

1. A printing machine, comprising: an inkjet printing head including separately controllable nozzles for applying ink to a transported printing material; a radiation drier including radiation sources for generating electromagnetic radiation to at least partly carry out at least one of drying or curing of the applied ink on the transported printing material; an aspiration device; at least one light trap disposed between said inkjet printing head and said radiation drier, said at least one light trap forming a barrier for at least one of reflected or scattered light radiation to protect said inkjet printing head from light radiation, said at least one light trap having at least one channel connected to said aspiration device for aspirating contaminated ambient air through said at least one channel; and a frame disposed on said radiation drier, said at least one light trap being disposed on said frame.

2. The printing machine according to claim 1, wherein said at least one channel is a through-hole.

3. The printing machine according to claim 1, wherein: said at least one channel is a first channel; said at least one light trap includes a second channel; and said second channel is disposed between said first channel and said aspiration device for guiding the aspirated ambient air from said first channel into said second channel and from said second channel to said aspiration device.

4. The printing machine according to claim 1, wherein: said at least one channel is a first channel; said frame includes a second channel or said at least one light trap and said frame form a second channel; and said second channel is disposed between said first channel and said aspiration device for guiding the aspirated ambient air from said first channel to said second channel and from said second channel to said aspiration device.

5. The printing machine according to claim 1, wherein: said frame includes a coupling of said aspiration device; said coupling includes a first coupling element and a second coupling element; and said first coupling element being configured to be coupled to said second coupling element by a lowering motion of said radiation drier and said first coupling element being configured to be uncoupled from said second coupling element by a lifting motion of said radiation drier.

6. The printing machine according to claim 1, wherein said at least one light trap is configured to be disassembled from said radiation drier together with said frame.

7. The printing machine according to claim 1, which further comprises a plate being transparent to the radiation and being disposed on said frame.

8. The printing machine according to claim 7, wherein: said at least one light trap is a first light trap disposed upstream of said plate in a transport direction of the printing material; and a second light trap is disposed downstream of said plate.

9. The printing machine according to claim 8, which further comprises one additional aspiration channel disposed upstream of said first light trap in the printing material transport direction, and another additional aspiration channel disposed downstream of said second light trap in the printing material transport direction.

10. A printing machine, comprising: an inkjet printing head including separately controllable nozzles for applying ink to a transported printing material; a radiation drier including radiation sources for generating electromagnetic radiation to at least partly carry out at least one of drying or curing of the applied ink on the transported printing material, said radiation drier being an intermediate LED drier generating UV radiation for pinning UV-curable ink; an aspiration device; and at least one light trap disposed between said inkjet printing head and said radiation drier, said at least one light trap forming a barrier for at least one of reflected or scattered light radiation to protect said inkjet printing head from light radiation, said at least one light trap having at least one channel connected to said aspiration device for aspirating contaminated ambient air through said at least one channel.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a fragmentary, diagrammatic, cross-sectional view of a preferred embodiment of a printing machine according to the invention;

(2) FIG. 2 is an enlarged, cross-sectional view of a portion of FIG. 1;

(3) FIG. 3 is a cross-sectional view of a radiation drier, a frame and two light traps in accordance with the invention as shown in FIG. 1;

(4) FIG. 4 is a top perspective view of the frame and light trap of FIG. 3;

(5) FIG. 5 is a further, bottom perspective view of the frame and light traps of FIG. 3;

(6) FIG. 6 is a perspective, cross-sectional view of the aspiration device of FIG. 1 in accordance with the invention; and

(7) FIG. 7 is a cross-sectional view of a further preferred embodiment of the invention shown in FIG. 1.

DETAILED DESCRIPTION OF THE INVENTION

(8) Referring now in detail to the figures of the drawings, in which features that correspond to one another have the same reference symbol, and first, particularly, to FIG. 1 thereof, there is seen a lateral cross-sectional view of a preferred embodiment of a printing machine 1, in particular an inkjet printing machine 1 including multiple inkjet printing heads 2. One inkjet printing head 2a (or rather a printing unit including such an inkjet printing head) is provided for printing white ink (opaque white) and, downstream in a direction of transport 3 of a printing material 4, in particular a web, for instance a web of paper or plastic film, multiple inkjet printing heads 2b (or rather printing units including such inkjet printing heads) are provided for printing black ink and/or chromatic inks such as the known colors K CMY OGV. The inkjet printing heads 2 are supported at least in an operator-side side wall 5 of the machine 1 so as to be movable up and down (by using non-illustrated drives). The side wall has an opening 6. Each one of the inkjet printing heads preferably includes a nozzle plate with a plurality of individually controllable nozzles for jetting ink drops.

(9) FIG. 2 illustrates a section of FIG. 1 in the region of an inkjet printing head 2b. A radiation drier 7 (referred to as a drier for short) is disposed in the vicinity of the inkjet printing head. The drier 7 is preferably disposed on, e.g. fixed to, the inkjet printing head or an inkjet printing head mount, and is preferably movable up and down together with the inkjet printing head. The figure also shows that a frame 8 is disposed on the drier and a light trap 9, or preferably first and second light traps 9a and 9b, is/are disposed on the frame 8. The printing head 2, the drier 7 and the light traps 9a and 9b extend in a direction substantially transverse to the direction of transport 3 and across the width of the printing material 4. The radiation drier is constructed as a so-called intermediate drier and is preferably used to partly dry (i.e. to pin) UV-curable ink. The figure further shows the printing material 4 and deflection rollers 10 for the printing material.

(10) The inkjet printing head 2 may include multiple printing heads and may in particular be a so-called print bar. It preferably includes a plurality of nozzles 11 for applying the ink. The radiation drier 7 includes several radiation sources 12, preferably LEDs, especially UV LEDs for generating electromagnetic radiation 13, preferably UV radiation.

(11) Each one of the light traps 9a and 9b preferably includes multiple protruding barriers 14 (protruding from a support surface or the plane thereof), in particular ribs, for the radiation 13 that is reflected and/or scattered by the printing material 4 and/or by printing machine elements disposed opposite the light traps. Thus, the light traps may preferably be ribbed. The sectional view of FIG. 2 shows that the light trap may have a comb-shaped cross-section (parallel to the direction of transport 3). Reflected and/or scattered radiation is reflected back from by the individual segments of the light trap (and thus away from the printing head 2b). Reflected and/or diffracted radiation may additionally be absorbed by the light trap.

(12) The figure shows that the radiation drier 7 is very close to the associated inkjet printing head 2. Therefore, it is advantageous if the light traps 9, in particular the light trap 9a, prevents reflected and/or scattered radiation 13 from reaching the nozzles 11, where it would cure the ink and thus cause damage to the inkjet printing head 2.

(13) FIG. 3 is a sectional view of the radiation drier 7, the frame 8 and the light traps 9/9a and 9b. The frame carries a plate 15, which is transparent to the radiation 13, preferably a glass plate. This prevents contamination of the radiation drier 7 and of its own glass plate 16 caused by deposition of ink mist or vapors. Thus, the structure preferably includes two glass plates, one of which may be removed from the machine 1 to be cleaned.

(14) FIG. 3 also shows that the light trap 9b includes an (integrated) channel 17 (“vertical” first channel), which may be a through-hole (in the support surface of the light trap/the plane thereof) ending between two barriers, in particular ribs. There may be a plurality of channels that are, for instance, spaced apart from one another in the lateral direction (transverse to the direction of transport 3) and/or in the longitudinal direction (parallel to the direction of transport 3).

(15) The channel 17 is connected to an aspiration device 24 (see FIG. 6) so that contaminated ambient air 18 may be aspirated through the channel. The contamination may be caused by ink mist and/or vapors emanating from the drying and/or curing (polymerizing) ink. The intention is to prevent such contamination from settling on the light trap 9 or on the drier 7 to reduce the required cleaning effort.

(16) Together with the light trap 9b, the frame 8 shown in FIG. 3 forms a further channel 19 (“horizontal” second channel). The ambient air 18 is aspirated through the channel 17 and into the further channel 19 and then guided to the aspiration device 24. Together, the two channels form a channel system.

(17) FIG. 4 is a perspective view of the embodiment of FIG. 3, i.e. of the frame 8 and the light traps 9 (now in a view from above). The frame and with it the light traps 9 are easy to disassemble from the radiation drier 7. This allows the light traps to be cleaned outside the printing machine 1.

(18) For instance, an inkjet printing head 2 may be moved “upward” (into a standby position that is different from the printing position). The radiation drier 7, the frame 8 and the light traps 9 may be moved together with the printing head. In this way, space for disassembly is created between the radiation drier and the printing material 4. The frame and light traps may be removed through the lateral opening 6 (see FIG. 1), for instance. A locking mechanism 20 is opened in the disassembling process, preferably by hand. Then the frame is pivoted downward on the operator side and its mount 21 is disassembled on the drive side. Now the frame may be taken out of the machine.

(19) A dismounted frame 8 with the light traps 9 and the glass plate 15 (which together provide a “protective device”) may be cleaned outside the printing machine 1, for instance by using an ultrasound cleaning device (ultrasound bath). During the cleaning process, the printing machine 1 may preferably be operated with a replacement protective device to avoid long periods of standstill.

(20) FIG. 5 is a further perspective view of the embodiment of FIG. 3 (in a view from “below”). The elements that can be seen are the frame 8, the two light traps 9a and 9b with the protruding barriers 19 and the glass plate 15. Another element that is shown is a first coupling element 23a of a coupling 23 of the aspiration device 24 (see FIG. 6), and finally the locking mechanism 20 or a latch.

(21) FIG. 6 is a perspective view of the aspiration device 24, which includes the first coupling element 23a and a second coupling element 23b of the coupling 23 as well as a conduit 25 such as a hose, which preferably leads to a non-illustrated pump (including a valve and a separator). A seal 26 is provided between the two coupling elements. When the radiation drier 7 and the frame 8 are lifted, a decoupling action occurs (separation of the two coupling elements) and when they are lowered, a coupling action occurs (connection of the two coupling elements).

(22) FIG. 6 shows a sensor 29, which detects the frame 8 and/or the light traps 9, i.e. it detects the respective disassembled condition and prevents the machine from being operated, i.e. from printing, in this condition—or vice versa.

(23) FIG. 7 illustrates a further embodiment of the invention, wherein the radiation drier 7 is supported on a carrier 27 together with the frame 8 and the light trap 9. Moreover, two additional (preferably horizontal) aspiration channels 28a and 28b are disposed on the carrier. The channels include a channel 28a upstream of the light trap 9a (preferably for aspirating ink mist) and another channel 28b (preferably for aspirating ink vapors) downstream of the light trap 9b. The aforementioned locations refer to the direction of transport 3. The two additional aspiration channels are preferably connected to the aspiration device 24 by their own couplings.

(24) This embodiment is used in particular in the printing unit for white ink because there, the performance requirements for the aspiration device in terms of aspirating ink mist and vapors are particularly high due to the large amount of ink that is applied. Further channels 17 for increasing the aspiration power of the respective aspiration channels may preferably be provided for this purpose.

(25) An intermediate drier downstream of a printing head 2a may preferably be operated at more than 10 watts/cm.sup.2, for instance. An intermediate drier downstream of a printing head 2b may preferably be operated at less than 10 watts/cm.sup.2, for instance.

(26) The light traps 9 may have a coating that absorbs the radiation 13, for instance a black coating.

(27) The following is a summary list of reference numerals and the corresponding structure used in the above description of the invention.

LIST OF REFERENCE SYMBOLS

(28) 1 printing machine 2 inkjet printing heads 2a inkjet printing heads for white ink 2b inkjet printing heads for black and/or chromatic ink 3 direction of transport 4 printing material 5 side wall 6 opening 7 radiation drier 8 frame 9 light trap 9a, 9b light traps 10 deflection rollers 11 nozzles 12 radiation sources 13 radiation 14 barriers 15 glass plate 16 glass plate 17 channel 18 ambient air 19 further channel 20 locking mechanism 21 mount 22 covers 23 coupling 23a first coupling element of the coupling 23b second coupling element of the coupling 24 aspiration device 25 conduit 26 seal 27 carrier 28a, 28b additional aspiration channels 29 sensor