ELECTROMAGNETIC RELAY
20240120165 ยท 2024-04-11
Inventors
- Kohei OTSUKA (Kyoto-shi, Kyoto, JP)
- Ryota MINOWA (Kyoto-shi, Kyoto, JP)
- Hiroyuki IWASAKA (Kyoto-shi, Kyoto, JP)
- Shinichi OGAWA (Kyoto-shi, Kyoto, JP)
- Ayata HORIE (Kyoto-shi, Kyoto, JP)
Cpc classification
H01H50/20
ELECTRICITY
H01H50/648
ELECTRICITY
International classification
Abstract
An electromagnetic relay includes a fixed contact, a movable contact, a movable contact piece, a movable iron core, a drive shaft, a coil, and a stopper. The movable iron core is movable in a moving direction including a contact direction in which the movable contact approaches the fixed contact and a separation direction in which the movable contact separates from the fixed contact. The movable iron core includes a shaft hole extending in the moving direction. The drive shaft is connected to the movable contact piece. The drive shaft extends through the shaft hole. The drive shaft is fixed to the movable iron core. The coil generates a magnetic force to move the movable iron core in the moving direction. The stopper is connected to the drive shaft. The stopper restricts a movement of the movable iron core with respect to the drive shaft in the moving direction.
Claims
1. An electromagnetic relay comprising: a fixed contact; a movable contact that faces the fixed contact; a movable contact piece connected to the movable contact; a movable iron core that is movable in a moving direction including a contact direction in which the movable contact approaches the fixed contact and a separation direction in which the movable contact separates from the fixed contact, the movable iron core including a shaft hole extending in the moving direction; a drive shaft connected to the movable contact piece, the drive shaft extending through the shaft hole, the drive shaft being fixed to the movable iron core; a coil configured to generate a magnetic force to move the movable iron core in the moving direction; and a stopper connected to the drive shaft to restrict a movement of the movable iron core in the moving direction with respect to the drive shaft.
2. The electromagnetic relay according to claim 1, wherein the stopper is larger than the shaft hole.
3. The electromagnetic relay according to claim 1, wherein the shaft hole includes a first hole segment extending in the moving direction, and a second hole segment that extends in the moving direction, communicates with the first hole segment, and is larger than the first hole segment, the drive shaft extends through the first hole segment, the stopper is disposed in the second hole segment, and the stopper is larger than the first hole segment.
4. The electromagnetic relay according to claim 1, further comprising an intermediate member being separate from the stopper, the intermediate member being sandwiched between the stopper and the movable iron core.
5. The electromagnetic relay according to claim 4, wherein the intermediate member is made of a material different from that of the stopper.
6. The electromagnetic relay according to claim 1, wherein the stopper is formed integrally with the drive shaft.
7. The electromagnetic relay according to claim 1, wherein the stopper is provided separately from the drive shaft.
8. The electromagnetic relay according to claim 1, wherein the stopper is in contact with the movable iron core.
9. The electromagnetic relay according to claim 1, wherein the stopper is located apart from the movable iron core in the moving direction, and a distance between the stopper and the movable iron core in the moving direction is smaller than a movable range of the movable iron core in the contact direction after the movable contact contacts the fixed contact.
10. The electromagnetic relay according to claim 1, wherein the stopper is disposed in the contact direction with respect to the movable iron core.
11. The electromagnetic relay according to claim 1, wherein the stopper is disposed in the separation direction with respect to the movable iron core.
12. The electromagnetic relay according to claim 1, wherein the stopper is located in the movable iron core.
13. The electromagnetic relay according to claim 1, wherein the stopper includes a first stopper portion located in the separation direction with respect to the movable iron core, and a second stopper portion located in the contact direction with respect to the movable iron core.
14. The electromagnetic relay according to claim 1, wherein the movable iron core includes a slit that communicates with the shaft hole and that extends in the moving direction and a lateral direction perpendicular to the moving direction.
15. The electromagnetic relay according to claim 1, wherein the movable iron core includes a plurality of split bodies divided on a dividing plane extending through the shaft hole.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0051] Hereinafter, an embodiment of an electromagnetic relay 1 according to one aspect of the claimed invention will be described with reference to the drawings.
[0052] The contact device 3 includes a first fixed terminal 6, a second fixed terminal 7, a movable contact piece 8, a movable mechanism 9, a first fixed contact 10, a second fixed contact 11, a first movable contact 12, and the second movable contact 13.
[0053] In the following description, a direction from the first movable contact 12 to the first fixed contact 10 is defined as contact direction (Z1). The contact direction is a direction in which the movable contacts 12 and 13 approach the fixed contacts 10 and 11. A direction from the first fixed contact 10 to the first movable contact 12 is defined as separation direction (Z2). The separation direction is a direction in which the movable contacts 12 and 13 separate from the fixed contacts 10 and 11. A moving direction (Z1, Z2) include the contact direction (Z1) and the separation direction (Z2).
[0054] The first fixed terminal 6, the second fixed terminal 7, the movable contact piece 8, the first fixed contact 10, the second fixed contact 11, the first movable contact 12, and the second movable contact 13 are made of electrically conductive materials. For example, the first fixed terminal 6, the second fixed terminal 7, and the movable contact piece 8 may be made of metal materials known as terminal materials such as phosphor bronze, beryllium copper, brass, or tough pitch copper. However, the first fixed terminal 6, the second fixed terminal 7, and the movable contact piece 8 may be made of materials different from these materials. The first fixed contact 10, the second fixed contact 11, the first movable contact 12, and the second movable contact 13 are made of metal materials known as contact materials such as copper-based metal or silver-based metal.
[0055] The first fixed terminal 6 and the second fixed terminal 7 are spaced apart from each other in a lateral direction (X1, X2). The lateral direction (X1, X2) is a direction perpendicular to the moving direction (Z1, Z2). The first fixed contact 10 is connected to the first fixed terminal 6. The second fixed contact 11 is connected to the second fixed terminal 7. The first fixed contact 10 and the second fixed contact 11 are disposed in the case 2.
[0056] The movable contact piece 8, the first movable contact 12, and the second movable contact 13 are disposed in the case 2. The first movable contact 12 and the second movable contact 13 are connected to the movable contact piece 8. The first movable contact 12 faces the first fixed contact 10. The first movable contact 12 is configured to contact and separate from the first fixed contact 10. The second movable contact 13 faces the second fixed contact 11. The second movable contact 13 is configured to contact and separate from the second fixed contact 11. The first movable contact 12 is spaced apart from the second movable contact 13 in the lateral direction (X1, X2).
[0057] The movable contact piece 8 is movable in the moving direction (Z1, Z2). That is, the movable contact piece 8 is movable in the contact direction (Z1) and the separation direction (Z2). The movable contact piece 8 is movable between a closed position and an open position. As shown in
[0058] The movable mechanism 9 supports the movable contact piece 8. The movable mechanism 9 includes a drive shaft 15 and a contact spring 16. The drive shaft 15 is connected to the movable contact piece 8. The drive shaft 15 extends in the moving direction (Z1, Z2) and extends through the movable contact piece 8 in the moving direction (Z1, Z2). The movable contact piece 8 includes a hole 17. The hole 17 extends in the moving direction (Z1, Z2) in the movable contact piece 8. The drive shaft 15 extends through the hole 17. The drive shaft 15 is movable together with the movable contact piece 8 in the moving direction (Z1, Z2). Further, the drive shaft 15 is movable in the moving direction (Z1, Z2) with respect to the movable contact piece 8.
[0059] A first holder 18 and a second holder 19 are fixed to the drive shaft 15. The movable contact piece 8 is disposed between the first holder 18 and the second holder 19. The first holder 18 and the second holder 19 are larger than the hole 17. The first holder 18 restricts a movement of the drive shaft 15 in the separation direction (Z2). The contact spring 16 is disposed between the movable contact piece 8 and the second holder 19. The contact spring 16 biases the movable contact piece 8 in the contact direction (Z1).
[0060] The drive device 4 includes a coil 21, a spool 22, a movable iron core 23, a fixed iron core 24, a yoke 25, and a return spring 26. The drive device 4 moves the movable contact piece 8 between the open position and the closed position via the movable mechanism 9 by an electromagnetic force. The coil 21 is wound around the spool 22. The movable iron core 23 and the fixed iron core 24 are disposed in the spool 22. The coil 21 generates a magnetic force that moves the movable iron core 23 in the moving direction.
[0061] The movable iron core 23 is connected to the drive shaft 15. The movable iron core 23 is movable in the moving direction (Z1, Z2). The fixed iron core 24 is disposed to face the movable iron core 23. The return spring 26 biases the movable iron core 23 in the separation direction (Z2).
[0062] The movable iron core 23 includes a shaft hole 27 extending in the moving direction (Z1, Z2). The shaft hole 27 penetrates the movable iron core 23 in the moving direction (Z1, Z2). The drive shaft 15 extends through the shaft hole 27. The drive shaft 15 is fixed to the movable iron core 23. The drive shaft 15 is fixed to the movable iron core 23 by welding, for example. However, the drive shaft 15 may be fixed to the movable iron core 23 by other fixing means such as screws or caulking.
[0063] A stopper 28 is connected to the drive shaft 15. The stopper 28 is connected to an end of the drive shaft 15. The stopper 28 is disposed in the separation direction (Z2) with respect to the movable iron core 23. The stopper 28 protrudes from the drive shaft 15 in a radial direction of the drive shaft 15. The stopper 28 is formed integrally with the drive shaft 15. The stopper 28 is in contact with the movable iron core 23. An outer shape of the stopper 28 is larger than an inner diameter of the shaft hole 27. The stopper 28 restricts the movement of the movable iron core 23 with respect to the drive shaft 15 in the separation direction (Z2).
[0064] In the electromagnetic relay 1, when the coil 21 is energized, the magnetic force generated by the magnetic field generated by the coil 21 attracts the movable iron core 23 toward the fixed iron core 24. Thereby, the movable iron core 23 and the drive shaft 15 move in the contact direction (Z1) against the biasing force of the return spring 26. As a result, the movable contact piece 8 moves in the contact direction (Z1), and as shown in
[0065] When the coil 21 is de-energized, the movable iron core 23 and the drive shaft 15 are moved in the separation direction (Z2) by the biasing force of the return spring 26. As a result, the movable contact piece 8 moves to the open position shown in
[0066] In the electromagnetic relay 1 according to the first embodiment described above, when the fixation between the drive shaft 15 and the movable iron core 23 is damaged, the stopper 28 restricts the movement of the movable iron core 23 in the separation direction (Z2) with respect to the drive shaft 15. Therefore, even if the fixation between the drive shaft 15 and the movable iron core 23 is damaged, the drive shaft 15 can move in the separation direction (Z2) together with the movable iron core 23. As a result, in the electromagnetic relay 1, the movable contacts 12 and 13 can separate from the fixed contacts 10 and 11 even when the fixation between the drive shaft 15 and the movable iron core 23 is damaged.
[0067] Note that the shape of the stopper 28 is not limited to that described above, and may be changed. For example,
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[0074] Next, an electromagnetic relay 1 according to a second embodiment will be described.
[0075] In the electromagnetic relay 1 according to the second embodiment, when the fixation between the drive shaft 15 and the movable iron core 23 is damaged, the stopper 28 restricts the movement of the movable iron core 23 with respect to the drive shaft 15 in the contact direction (Z1). Therefore, even if the fixation between the drive shaft 15 and the movable iron core 23 is damaged, the drive shaft 15 can move in the contact direction (Z1) together with the movable iron core 23. As a result, in the electromagnetic relay 1, the movable contacts 12 and 13 can contact the fixed contacts 10 and 11 even when the fixation between the drive shaft 15 and the movable iron core 23 is damaged.
[0076] Note that the shape of the stopper 28 is not limited to that described above, and may be changed. For example,
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[0085] In this case, even if the fixation between the drive shaft 15 and the movable iron core 23 is damaged, the stopper 28 restricts the movement of the movable iron core 23 in the contact direction (Z1). Therefore, the drive shaft 15 moves in the contact direction (Z1) together with the movable iron core 23. At that time, the drive shaft 15 moves in the contact direction (Z1) by a distance (D2-D1) corresponding to the difference between the distance D1 between the stopper 28 and the movable iron core 23 and the movable range D2 of the movable iron core 23. Thereby, a contact force can be obtained between the movable contacts 12 and 13 and the fixed contacts 10 and 11 by compressing the contact spring 26.
[0086] Next, an electromagnetic relay 1 according to a third embodiment will be described.
[0087] In the electromagnetic relay 1 according to the third embodiment, when the fixation between the drive shaft 15 and the movable iron core 23 is damaged, the first stopper portion 28A restricts the movement of the movable iron core 23 in the separation direction (Z2) with respect to the drive shaft 15. Therefore, even if the fixation between the drive shaft 15 and the movable iron core 23 is damaged, the drive shaft 15 can move in the separation direction (Z2) together with the movable iron core 23. Further, when the fixation between the drive shaft 15 and the movable iron core 23 is damaged, the second stopper portion 28B restricts the movement of the movable iron core 23 in the contact direction (Z1) with respect to the drive shaft 15. Therefore, even if the fixation between the drive shaft 15 and the movable iron core 23 is damaged, the drive shaft 15 can move in the contact direction (Z1) together with the movable iron core 23. As a result, in the electromagnetic relay 1, the movable contacts 12 and 13 and the fixed contacts 10 and 11 can be opened and closed even when the fixation between the drive shaft 15 and the movable iron core 23 is damaged.
[0088] Note that the stoppers 28A and 28B are not limited to the shapes described above, and may be modified. For example,
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[0092] The shape of the first stopper portion 28A is not limited to that described above, and may be changed. For example, the first stopper portion 28A may have the shapes of the first to seventh modified examples of the first embodiment. The second stopper portion 28B may have the shapes of the first to ninth modified examples of the second embodiment.
[0093] Next, an electromagnetic relay 1 according to a fourth embodiment will be described.
[0094] Specifically, the movable iron core 23 includes a first split body 23A and a second split body 23B. The first split body 23A includes a first recess 54A in the shaft hole 27. The second split body 23B includes a second recess 54B in the shaft hole 27. The stopper 28 is disposed in the first recess 54A and the second recess 54B. The drive shaft 15 is attached to the movable iron core 23 by sandwiching the drive shaft 15 between the first split body 23A and the second split body 23B and fixing the first split body 23A and the second split body 23B to each other. Note that the number of split bodies is not limited to two, and may be more than two. Other configurations of the electromagnetic relay 1 according to the fourth embodiment are the same as those of the electromagnetic relay 1 according to the first embodiment.
[0095] In the electromagnetic relay 1 according to the fourth embodiment, when the fixation between the drive shaft 15 and the movable iron core 23 is damaged, the stopper 28 restricts the movement of the movable iron core 23 in the separation direction (Z2) with respect to the drive shaft 15. Therefore, even if the fixation between the drive shaft 15 and the movable iron core 23 is damaged, the drive shaft 15 can move in the separation direction (Z2) together with the movable iron core 23. Further, when the fixation between the drive shaft 15 and the movable iron core 23 is damaged, the stopper 28 restricts the movement of the movable iron core 23 with respect to the drive shaft 15 in the contact direction (Z1). Therefore, even if the fixation between the drive shaft 15 and the movable iron core 23 is damaged, the drive shaft 15 can move in the contact direction (Z1) together with the movable iron core 23. As a result, in the electromagnetic relay 1, the movable contacts 12 and 13 and the fixed contacts 10 and 11 can be opened and closed even when the fixation between the drive shaft 15 and the movable iron core 23 is damaged.
[0096] The shape of the stopper 28 of the electromagnetic relay 1 according to the fourth embodiment is not limited to the shape described above, and may be changed. The stopper 28 may have the same shape as any of the modified examples of the first to third embodiments described above.
[0097] Although one embodiment of the claimed invention has been described above, the claimed invention is not limited to the above-described embodiment, and various modified examples are possible without departing from the scope of the invention.
[0098] The structures of the contact device 3 and the drive device 4 are not limited to those of the above embodiment, and may be modified. For example, the number of the fixed contacts and the movable contacts is not limited to two, and may be more than two. The fixed contacts 10 and 11 may be integrated with the fixed terminals 6 and 7. The movable contacts 12 and 13 may be integrated with the movable contact piece 8. In the above embodiment, the movable contacts 12 and 13 contact the fixed contacts 10 and 11 by pushing the drive shaft 15 out of the drive device 4. However, the movable contacts 12 and 13 may contact the fixed contacts 10 and 11 by pulling the drive shaft 15 into the drive device 4. The lateral direction may be a direction perpendicular to the moving direction (Z1, Z2), and may be different from the lateral direction (X1, X2) in the above embodiment.
REFERENCE SIGNS LIST
[0099] 10: First fixed contact, 12: First movable contact, 8: Movable contact piece, 15: Drive shaft, 21: Coil, 23: Movable iron core, 23A: First split body, 23B: Second split body, 27: Shaft hole, 28: Stopper, 28A: First stopper portion, 28B: Second stopper portion, 31: First hole segment, 32: Second hole segment, 34: Intermediate member, 43: First hole segment, 44: Second hole segment, 46: Intermediate member, 51: Slit