SELF-CLEANING CEMENTITIOUS SYSTEM AND METHOD
20240116827 ยท 2024-04-11
Inventors
- Maria Mirian Velay Lizancos (West Lafayette, IN, US)
- Vito Francioso (Lafayette, IN, US)
- Carlos Moro Martinez (San Marcos, TX, US)
- Marina Garcia Lopez-Arias (West Lafayette, IN, US)
Cpc classification
C04B2111/2061
CHEMISTRY; METALLURGY
International classification
Abstract
The construction system includes a composition that includes Portland cement, nano-TiO.sub.2, and slag cement. The composition may also include water. The composition is cured via a CO.sub.2 curing process to produce a self-cleaning photocatalytic composite with lower carbon footprint and may be more economically manufactured than known cement-based photocatalytic composites. The unveiled synergistic effect of using slag cement and applying a CO.sub.2 curing process may reduce the porosity of the material and reduce the penetration of the pollutants that will accumulate in the surface. Thus, pollutants will be more exposed to UV light and decompose the pollutants in a greater rate. The construction system is self-cleaning in that water, such as from rainfall, may effectively clean the cured composition to reset the sequestering capabilities for the construction system to continue to remove toxic gases for the atmosphere.
Claims
1. A composition for a construction material comprising: around a tenth of a percent to around eighty-three percent Portland cement by total weight of the composite; around a tenth of a percent to five percent of a photocatalytic material by weight of the composite; and around a tenth of a percent to around eighty-three percent slag cement by total weight of the composite; wherein the composition is cured by a CO.sub.2 curing process.
2. The composition of claim 1, wherein the composition further includes water between a around sixteen percent to around thirty-eight percent by total weight of the composite.
3. The composition of claim 2, wherein the water is around thirty-five percent by total weight of the composite.
4. The composition of claim 1, wherein the Portland cement is between around twenty percent to around sixty percent by total weight of the composite.
5. The composition of claim 4, wherein the Portland cement is around forty-four percent by total weight of the composite.
6. The composition of claim 1, wherein the photocatalytic material is TiO.sub.2.
7. The composition of claim 6, wherein the TiO.sub.2 is nanostructured.
8. The composition of claim 7, wherein the nano-TiO.sub.2 is between around one percent to around three percent by total weight of the composite.
9. The composition of claim 8, wherein the nano-TiO.sub.2 is around one and three tenths of a percent by total weight of the composite.
10. The composition of claim 1, wherein the slag cement is between around five percent to around fourty percent by total weight of the composite.
11. The composition of claim 10, wherein the slag cement is around nineteen and three tenths of a percent by total weight of the composite.
12. The composition of claim 1, wherein the composition includes around thirty-five and one half of a percent water by total weight of the composite, around forty-three and nine tenths of a percent Portland cement by total weight of the composite, around one and three tenths of a percent by weight of nano-TiO.sub.2 by total weight of the composite, and around nineteen and three tenths of a percent by weight of slag cement.
13. The composition of claim 1, wherein the composition is photocatalytic according to UNI 11259 requirements.
14. A method of manufacturing a composite system, the method comprising the steps of: mixing around a tenth of a percent to around eighty-three percent Portland cement by total weight, around a tenth of a percent to around five percent of a photocatalytic material by total weight of the composite, and around a tenth of a percent to around eighty-three percent slag cement by total weight of the composite; disposing the mixture into a predetermined position; and CO.sub.2 curing the disposed mixture.
15. The method of claim 14, further comprising a step of mixing water into the mixture.
16. The method of claim 14, wherein the CO.sub.2 curing of the disposed mixture includes exposing the disposed mixture to around five percent to around thirty-five percent CO.sub.2.
17. The method of claim 16, wherein the step of CO.sub.2 curing further includes controlling the humidity at a predetermined level.
18. The method of claim 14, wherein the step of CO.sub.2 curing the composite system is performed in at least one of a chamber, container, and an envelope.
19. The method of claim 18, wherein the step of CO.sub.2 curing is performed for around twelve to twenty-four hours.
20. The method of claim 16, wherein the photocatalytic material is TiO.sub.2 provided as less than three percent by total weight of the composite.
Description
DRAWINGS
[0018] The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations and are not intended to limit the scope of the present disclosure.
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DETAILED DESCRIPTION
[0043] The following description of technology is merely exemplary in nature of the subject matter, manufacture, and use of one or more inventions, and is not intended to limit the scope, application, or uses of any specific invention claimed in this application or in such other applications as may be filed claiming priority to this application, or patents issuing therefrom. Regarding methods disclosed, the order of the steps presented is exemplary in nature, and thus, the order of the steps can be different in various embodiments, including where certain steps can be simultaneously performed. A and an as used herein indicate at least one of the item is present; a plurality of such items may be present, when possible. Except where otherwise expressly indicated, all numerical quantities in this description are to be understood as modified by the word about and all geometric and spatial descriptors are to be understood as modified by the word substantially in describing the broadest scope of the technology. About when applied to numerical values indicates that the calculation or the measurement allows some slight imprecision in the value (with some approach to exactness in the value; approximately or reasonably close to the value; nearly). If, for some reason, the imprecision provided by about and/or substantially is not otherwise understood in the art with this ordinary meaning, then about and/or substantially as used herein indicates at least variations that may arise from ordinary methods of measuring or using such parameters.
[0044] Although the open-ended term comprising, as a synonym of non-restrictive terms such as including, containing, or having, is used herein to describe and claim embodiments of the present technology, embodiments may alternatively be described using more limiting terms such as consisting of or consisting essentially of. Thus, for any given embodiment reciting materials, components, or process steps, the present technology also specifically includes embodiments consisting of, or consisting essentially of, such materials, components, or process steps excluding additional materials, components or processes (for consisting of) and excluding additional materials, components or processes affecting the significant properties of the embodiment (for consisting essentially of), even though such additional materials, components or processes are not explicitly recited in this application. For example, recitation of a composition or process reciting elements A, B and C specifically envisions embodiments consisting of, and consisting essentially of, A, B and C, excluding an element D that may be recited in the art, even though element D is not explicitly described as being excluded herein.
[0045] As referred to herein, disclosures of ranges are, unless specified otherwise, inclusive of endpoints and include all distinct values and further divided ranges within the entire range. Thus, for example, a range of from A to B or from about A to about B is inclusive of A and of B. Disclosure of values and ranges of values for specific parameters (such as amounts, weight percentages, etc.) are not exclusive of other values and ranges of values useful herein. It is envisioned that two or more specific exemplified values for a given parameter may define endpoints for a range of values that may be claimed for the parameter. For example, if Parameter X is exemplified herein to have value A and also exemplified to have value Z, it is envisioned that Parameter X may have a range of values from about A to about Z. Similarly, it is envisioned that disclosure of two or more ranges of values for a parameter (whether such ranges are nested, overlapping, or distinct) subsume all possible combination of ranges for the value that might be claimed using endpoints of the disclosed ranges. For example, if Parameter X is exemplified herein to have values in the range of 1-10, or 2-9, or 3-8, it is also envisioned that Parameter X may have other ranges of values including 1-9, 1-8, 1-3, 1-2, 2-10, 2-8, 2-3, 3-10, 3-9, and so on.
[0046] When an element or layer is referred to as being on, engaged to, connected to, or coupled to another element or layer, it may be directly on, engaged, connected, or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being directly on, directly engaged to, directly connected to or directly coupled to another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., between versus directly between, adjacent versus directly adjacent, etc.). As used herein, the term and/or includes any and all combinations of one or more of the associated listed items.
[0047] Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer, or section. Terms such as first, second, and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer, or section discussed below could be termed a second element, component, region, layer, or section without departing from the teachings of the example embodiments.
[0048] Spatially relative terms, such as inner, outer, beneath, below, lower, above, upper, and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the FIG. is turned over, elements described as below, or beneath other elements or features would then be oriented above the other elements or features. Thus, the example term below can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
[0049] As used herein, the term self-cleaning may be understood as the ability to eliminate pollutants from a material without the use of manual work.
[0050] As used herein, the term depollution may be understood as the ability to decompose or remove toxic gases (e.g., NOx, SOx, VOCs) from the atmosphere.
[0051] As shown in
[0052] In certain circumstances, a CO.sub.2 curing process may be required when low percentages of nano-TiO.sub.2 104 are used (for example around 2%). In a specific example, a reference mixture, which represents known construction systems, may contain only Portland cement and water, with a water-to-binder ratio of 0.55 (by weight). Thus, Portland cement is the only binder in this reference mixture (which represents a typical cement paste mixture). Then, a second mixture was formulated where 30% of Portland cement (by weight) was substituted by slag cement 106. Additionally, six mixtures were formulated (and tested) using as a reference both previously described systems (the first with Portland cement only and the second with 70% Portland cement 102 and 30% slag cement 106, as the binder) and substituting 0.5%, 1%, and 2% of the weight of the binder (Portland cement 102 plus slag cement 106) by nano-TiO.sub.2 104. While these are the tested formulations, it should be appreciated that additional formulations with different proportions of these constituents may be used. The mixtures may be cured by a CO.sub.2 curing process capturing CO.sub.2 during the curing process. The mixtures with slag cement 106 desirably present a lower carbon footprint than mixtures with Portland cement only. It was observed that both CO.sub.2 curing and the utilization of slag increases the photocatalytic activity of the material. Advantageously, it was found that the combination of using a partial replacement of Portland cement by slag cement 106 and a CO.sub.2 curing process increased the photocatalytic activity of samples with 2% nano-TiO.sub.2 104 to reach the thresholds values to be considered a photocatalytic material according to the UNI 11259 (Determination of the photocatalytic activity of hydraulic bindersRhodamine test method). Desirably, using less nano-TiO.sub.2 104 can considerably lower the cost of manufacturing the photocatalytic composite and may increase its sustainability, as a whole, while still providing the benefit of effectively sequestering toxic gases. Further, the composition of the present disclosure may advantageously clean and/or reset the sequestering capabilities, without requiring manual work (self-cleaning ability). For instance, water via rainfall may effectively clean the cured composition to reset the sequestering capabilities. In a specific example, the system 100 may be constructed with a composite having around 35.5% water by total weight of the composite, around 43.9% Portland cement 102 by total weight of the composite, around 1.3% by weight of nano-TiO.sub.2 104 by total weight of the composite, and around 19.3% by weight of slag cement 106 by total weight of the composite. The composite may then be cured by a CO.sub.2 curing process.
[0053] In certain circumstances, the use of around a 30% replacement of Portland cement with slag cement 106, and further utilizing a CO.sub.2 curing process, it desirably created a composite that meets the photocatalytic threshold using around 2% by weight of nano-TiO.sub.2 104. This reduction in nano-TiO.sub.2 104 is significant while known systems (which do not include slag cement and cured via a CO.sub.2 curing process) require a minimum of 4% of nano-TiO.sub.2 to provide the composite with photocatalytic properties. Without being bound to any particular theory, it is believed that the unveiled synergistic effect of using slag cement 106 and applying a CO.sub.2 curing process that may reduce the porosity of the material, which may in turn reduce the penetration of the pollutants that will accumulate in the surface. Thus, pollutants will be more exposed to UV light and decompose the pollutants at an enhanced rate. Further, the lighter color of slag cement 106 may contribute to affect the albedo and therefore modified interaction of the material with the UV light.
[0054] Various ways of manufacturing the construction system 100 are provided. For instance, the method may include a step of mixing around 0.1% to 83% by weight of Portland cement 102, around 0.1% to 5% by weight of nano-TiO.sub.2 104, and around 0.1% to 83% by weight of slag cement 106. The mixture may be disposed into a predetermined position. For instance, the predetermined position may be a mold, a form, a coating, cement paste, stucco, concrete, and/or mortar precast slabs, bricks, etc. Next the disposed mixture may be carbon cured. It is also contemplated that the method 200 and/or the construction system 100 may be used in combination with aggregates to form mortars or concretes. It is also considered that the method 200 and/or the system 100 may be used individually as a surface treatment, a coating, a slurry, a paste, or other such applications. The use of reinforcement or the addition of extra components/compounds to avoid shrinkage is also considered.
[0055] Advantageously, the present disclosure enables the reduction of the carbon footprint of the photocatalytic self-cleaning composite. The carbon footprint is reduced through three mechanisms: (i) reduction of the amount of Portland cement 102 and using of a by-product instead, (ii) reduction of the amount of nano-TiO.sub.2 104 required, since nano-TiO.sub.2 104 production is carbon intensive, and (iii) capture of CO.sub.2 during the CO.sub.2 curing process.
[0056] Desirably, the present disclosure reduces the production cost of a photocatalytic self-cleaning composite. The cost is reduced through two mechanisms: (i) the reduction of nano-TiO.sub.2 104 required to produce cementitious composites with self-cleaning and/or photocatalytic capabilities, since nano-TiO.sub.2 is expensive, and (ii) the reduction of Portland cement 102 used since slag cement 106 is more economically procured than Portland cement.
EXAMPLE
[0057] In certain circumstances, the system 100 may be made with various materials and/or compounds. For instance, the system 100 may be manufactured with water, Ordinary Portland cement (OPC) Type I (CEM I 52,5N-CP2) 102, slag cement Grade 100 106, and/or nano-TiO.sub.2 104. As shown on the following page, Table 1 illustrates a non-limiting example of the chemical composition of both types of cement employed (OPC 102 and slag cement 106), obtained by a Lab X500 XRF analyzer (Hitachi, Japan). While OPC Type 1 complies with the specification ASTM C150, slag cement 106 employed meets the specifications of ASTM C989 for Grade 100 slag cement 106.
TABLE-US-00001 TABLE 1 Chemical composition (%) of both types of cement used (OPC and slag cement). OPC Slag cement CaO 63.10 46.50 SiO.sub.2 20.53 34.03 Al.sub.2O.sub.3 5.21 8.62 SO.sub.3 3.16 1.59 Fe.sub.2O.sub.3 2.82 0.66 MgO 2.65 12.29 TiO.sub.2 0.32 0.43 Na.sub.2O 0.14 0.36 P.sub.2O.sub.5 0.10 less than0 ZnO 0.04 0.01 Mn.sub.2O.sub.3 0.04 0.50 SrO 0.03 0.08 Cr.sub.2O.sub.3 0.01 0.01
[0058] In a specific example, a total of eight different cement pastes, with water-to-binder ratio of 0.55, were prepared with four different percentages of nano-TiO.sub.2 104 (0%, 0.5%, 1%, 2%) and two slag cement 106 content; 0% (i.e., 100% OPC), and 30% (i.e., with a substitution of 30% OPC by slag). Both percentages of nano-TiO.sub.2 104 and % of slag are calculated based on the total weight of binder. As shown below, Table 2 lists the mix proportions of each cement paste.
TABLE-US-00002 TABLE 2 Mix proportions of cement paste mixtures. Mixture OPC (g) Slag cement (g) nano-TiO.sub.2 (g) w/b P0-R 1874.8 0.0 0.0 0.55 P0.5-R 1865.4 0.0 9.4 0.55 P1-R 1856.0 0.0 18.7 0.55 P2-R 1837.3 0.0 37.5 0.55 P0-S 1312.4 562.4 0.0 0.55 P0.5-S 1303.0 562.4 9.4 0.55 P1-S 1293.6 562.4 18.7 0.55 P2-S 1274.9 562.4 37.5 0.55
[0059] A total of eight slabs samples with 80?80?10 mm dimensions were cast for each mixture to perform the self-cleaning activity test. Four samples of each mixture were cured in normal conditions, while the other four samples of each mixture were CO.sub.2 cured. All samples were demolded after 12 hours and left for 12 more hours in an environmental chamber with T=23? C. and RH=50%. After that, the CO.sub.2 cured samples (named CC samples) were moved to a CO.sub.2 chamber with 20% CO.sub.2 concentration and T=23? C. for 12 hours. The other four samples of each mixture, named as normal cured (NC) samples, were placed in an environmental chamber with T=23? C. and RH>90%. CC samples were moved to the same environmental chamber after the 12 hours of carbonation. All samples were left in the environmental chamber (T=23? C. and RH>90%) for 6.5 days more. Then, the samples were removed from the environmental chamber and air-cured (T=23? C. and RH=50%) for seven days.
[0060] Besides, cubic samples (50.8?50.8?50.8 mm) for density determination, and prismatic samples (160?40?40 mm) for macroporosity examination were produced for selected mixtures. The prismatic samples were cured following the same procedure as the slabs. The curing procedure of the cubic samples was also the same procedure, except for the moist curing in the environmental chamber (T=23? C. and RH>90%). In the case of the cubic samples, samples were left in that environmental chamber for 26.5 days. As shown below, Table 3 presents an overview of the samples made, including curing age and tests performed.
TABLE-US-00003 TABLE 3 Overview of samples made in this study, including curing age and tests performed. Sample Curing type Sample dimensions age Experiments conducted Slab .sup.30 ? 10 ? 10 mm 14 days Self-cleaning and TGA Prism 160 ? 40 ? 40 mm 14 days Macroporosity examinations Cubes 50.8 ? 50.8 ? 50.8 mm 28 days Density measurements
[0061] The changes on the self-cleaning activity of the samples were evaluated based on the Rhodamine B (RhB) degradation under ultraviolet (UV) light. Cement pastes were sprayed with an RhB solution with a concentration of 0.1{circumflex over ()}A?0.01 g/l on the top surface of the samples. The specimens remained 24 hours in a dark environment to allow them to dry. The color was then measured using a Ci62 portable spectrophotometer, commercially available from X-Rite? in Grand Rapids, MI. After that, samples were exposed to a UV lamp WTC 36L-110 with an irradiance of 0.28 mW/cm.sup.2 and a wavelength of 368 nm. In some standards, the self-cleaning activity is only measured at certain exposure times (e.g., 4 hours and 24 hours). In this investigation, the color was measured at different exposure times (0 hours, 0.5 hours, 1 hours, 2 hours, 3 hours, 4 hours, 5 hours, 6 hours, 7 hours, 8 hours, 24 hours) for all samples to study the color degradation over time. Four samples of each mixture were used in the self-cleaning test. For each sample, four points were employed to measure the color variation. A total of 16 color measurements were obtained per mixture and UV exposure time. The higher the overall color variation (?E), the higher the self-cleaning activity of the material.
[0062] Color measurements were processed using CIELab? color space which is commercially available from Commission Internationale de l'?clairage. This space comprises three color coordinates: L* (measuring brightness or, in other words, hues from black to white), a* (measuring hues from red to green), and b* (measuring hues from yellow to blue). The overall color variation (?E) was calculated using those color coordinates in Eq. (5). L*, a*, b*t=parameters of the color coordinates after the umpteenth hour of UV light exposure; L*0, a*0, b*0=parameters of the color coordinates before the UV light exposure.
?E=?{square root over ((L.sub.t*?L.sub.0*).sup.2+(a.sub.t*?a.sub.0*).sup.2+(b.sub.t*?b.sub.0*).sup.2)}(5)
[0063] Besides, for selected mixtures, additional self-cleaning activity tests were repeated following the specifications of standard UNI 11259. The new tests were conducted using the irradiance value specified by the UNI 11259 (3.75?0.25 W/m2), as reported in section 4.2 of the manuscript.
[0064] After the self-cleaning test, samples of the reference mixtures (P0-R and P0-S) and mixtures with higher self-cleaning activity observed (P2-R and P2-S), were used for thermogravimetric analysis (TGA) and x-ray diffraction analysis (XRD). These samples were employed to further investigate the synergistic effects of nano-TiO.sub.2 104, slag cement 106, and CO.sub.2 curing. First, samples were pretreated with a solvent to remove the free water in the samples. Each sample was then roughly ground and 5 g of each were soaked in a container with iso-propanol (50 mL). Fifteen minutes later, the specimens were dried in an oven at 40? C. to remove the excess solvent. After 10 min in the oven, samples were ground with a mortar and pestle and sieved using No. 200 sieve (75-?m).
[0065] Thermogravimetric analysis was conducted with a 2050 Thermogravimetric Analyzer (TA Instruments, New Castle, DE). Between 20 and 50 g of powdered samples were analyzed using a platinum pan with 20 psi pressure and 60 mL/min purge flow. Before the heating, samples remained for two minutes in isothermal conditions. Then, specimens were heated up 900? C. with a rate of 10? C./min, and their mass loss versus temperature was recorded.
[0066] TGA results were also used to estimate the CO.sub.2 uptake during the CO.sub.2 curing. The CO.sub.2 uptake can be calculated with the difference between the calcium carbonate (CaCO.sub.3) content of the CO.sub.2 cured sample (CC) and the normal cured sample (NC). While Eq. (6) shows how to calculate the CaCO.sub.3 content, Eq. (7) displays how to obtain the CO.sub.2 capture based on the CaCO.sub.3 content difference. CaCO.sub.3 is the calcium carbonate content (in g/100 g); 100.1 and 44.0 are the molar mass of CaCO.sub.3 and CO.sub.2, respectively; MC is the initial mass of the sample (in g); and (Mstart CaCO.sub.3) and (Mend CaCO.sub.3) are the masses (in grams) of the sample at the start and endpoint for CaCO.sub.3 decomposition, respectively.
[0067] CO.sub.2 uptake is the absorbed carbon dioxide content in (g/100 g); CaCO.sub.3 CC, sample and CaCO.sub.3 NC, sample are the CaCO.sub.3 contents (in g/100 g) of the CO.sub.2 and normal cured samples, respectively; and 44.0 and 100.1 are the molar mass of CO.sub.2 and CaCO.sub.3 respectively.
[0068] Using the same thermogravimetric analysis sample preparation, powder samples were prepared and employed for X-Ray powder diffraction (XRD). A Siemens (Munich, Germany) D500 machine was used in the XRD test. The 2?-range was 5-65? at a 0.02?/sec scanning rate. The experiment was conducted at 50 kV and 30 mA.
[0069] Density measurements were conducted on selected mixtures to analyze the effect of slag and CO.sub.2 curing. For these analyses, reference mixtures (P0-R and P0-S) and the specimens with the highest self-cleaning activity observed (P2-R and P2-S), were selected. Six cubic samples of each selected mixture were cast to obtain the density in oven-dry condition after 28 days.
[0070] The prismatic samples (160?40?40 mm) were employed for macroporosity examination using 2D cross-sectional images. Three samples of each selected mixture were analyzed. First, those samples were cut in half using an IsoMet Low-Speed precision cutter (Buehler, Lake Bluff, IL). Then, the cut surface was polished using Hillquist (Denver, Colorado, USA) mesh flat diamond laps of 45, 30, and 15 ?m, used from coarser to finer. Polished surface was painted with a Sharpie black marker and pores were filled with white barium sulfate powder. After this step, a 48-megapixel camera was used to photograph the specimens. The captured images were imported to ImageJ software and converted from RGB color feature to 8-bit greyscale (binary pictures). The lower and upper limits of the threshold histogram were defined as 100 and 255 respectively to avoid noise, and the same thresholds were used for all analyzed samples. Next, the image was scaled, considering that the cross-sectional area was 40?40 mm. Finally, macroporosity was automatically examined using the software.
[0071]
[0072] Results suggest that the combination of nano-TiO.sub.2 104 addition, slag cement 106 and CO.sub.2 curing may produce a beneficial synergistic effect in terms of self-cleaning activity. Nonetheless, at low UV exposure time (lower than 2 hours), specimens with 0% slag presented comparable self-cleaning activity or even higher compared to their corresponding mixture with slag.
[0073] To assess the interrelated effects between CO.sub.2 curing, slag, and nano-TiO.sub.2 104 addition on the self-cleaning activity,
[0074] According to the results, CO.sub.2 curing increased the self-cleaning activity of all studied mixtures containing nanoparticles. Without being bound to any particular reason, it is believed this may be due to the porosity reduction during CO.sub.2 curing. Previous investigations pointed out that the carbonation process during CO.sub.2 curing reduces cementitious materials' porosity. Besides, researchers showed that materials with lower porosity possess higher self-cleaning activity since the pollutants penetrate less into the material and can be easily removed since they are more exposed to UV light. Therefore, CO.sub.2 curing may be beneficial to increase the self-cleaning activity due to their well-known porosity reduction. In addition, since slag cement 106 used is finer than OPC (
[0075] Moreover, results suggest that using both materials (nano-TiO.sub.2 104 and slag cement 106) may produce a synergistic effect in terms of self-cleaning activity improvement. For instance, in NC samples, while specimens with 2% nano-TiO.sub.2 104 and no slag showed degradation of 3.6 after 24 hours, and samples with slag and no nanoparticles showed a value of 1.9, the samples that combined both slag and 2% nano-TiO.sub.2 104 the color variation (?E) was 10.6.
[0076]
[0077] Macroporosity examinations were carried out in normal cured samples to analyze the effect of slag in terms of porosity reduction. Samples with no nano-TiO.sub.2 (P0-R and P0-S) and samples with the percentage of nano-TiO.sub.2 104 that showed the highest self-cleaning activity (P2-R and P2-S) were selected to perform this test.
[0078]
[0079] When no nano-TiO.sub.2 was used, as shown in
[0080]
[0081] The macroporosity examinations of samples containing 2% nano-TiO.sub.2 104, as shown in
[0082] Moreover, adding nano-TiO.sub.2 104 and slag cement 106 may advantageously increase the material strength since porosity is the property that influences the strength the most in cementitious composites. This increase in the material strength may also lead to a decrease in the cement content required to obtain a given strength and, therefore, it may imply an enhancement of the material sustainability.
[0083] For every reference mixture studied, it was observed that the higher the percentage of nano-TiO.sub.2 104, the higher the photocatalysis activity. Thus, to further investigate the effect of CO.sub.2 curing and slag on the self-cleaning activity of cement pastes, additional tests were performed on the samples containing the highest percentage of nano-TiO.sub.2 (2%) 104 of this study.
[0084] The influence of slag addition in terms of microporosity reduction was assessed in the previous section, as shown in
[0085] Results showed that the use of 30% slag cement 106 increased the density in NC samples. While samples with 2% of nano-TiO.sub.2 104 and no slag presented a density of 1357.8 kg/m.sup.3, specimens containing slag cement 106 and 2% of nano-TiO.sub.2 104 possesses a value of 1389.4 kg/m.sup.3. This observation agrees with the macroporosity examination results since the slag addition has decreased the macroporosity in normal cured samples. In a specific example, the construction system 100 may be graffiti resistant where the construction system 100 includes slag cement 106. Without being bound to any particular theory, it is believed the increased density of the cured composition may inhibit the saturation of paint, making it easier to remove paint with power washing alone and/or minimal scrubbing.
[0086] Regarding the effect of CO.sub.2 curing, results exhibited a density increase in samples cured with CO.sub.2 for both mixtures (with and without slag cement). The formation of CaCO.sub.3 during the carbonation could explain the increase in density. It is known that CaCO.sub.3 possesses a higher molar volume than the cement hydration products. Therefore, CO.sub.2 would enter the permeable pores of the sample and react with the hydration products, forming denser layers of CaCO.sub.3. As a result, the density would increase after CO.sub.2 curing. However, CO.sub.2 curing did not affect density in the same way in mixtures with 0% slag than pastes containing 30% slag. While the CO.sub.2 curing increased 7.4% the density in samples with no slag and 2% nano-TiO.sub.2 (P2-R), the mixture with slag cement 106 and 2% nano-TiO.sub.2 (P2-S) experienced a lower density change (3.3%) due to CO.sub.2 curing. As a result, the use of 30% of slag cement 106 in samples with CO.sub.2 curing increased the density to a lesser extent when compared to samples without slag.
[0087] In mixtures containing 2% nano-TiO.sub.2, the CO.sub.2 curing increased the self-cleaning activity of samples with and without slag to a similar extent, as shown in
[0088] Considering the self-cleaning results, the mixtures with the nano-TiO.sub.2 percentage that possessed the highest activity (P2-R and P2-S) were selected for thermogravimetric analysis to further analyze the synergistic effects of nano-TiO.sub.2, slag, and CO.sub.2 curing. TGA samples were prepared using slabs of 80?80?10 mm to focus on the surface effects of CO.sub.2 curing.
[0089] Regarding NC samples, the specimen with slag possessed a similar total amount of hydration products, but lower CH content than the specimen without slag. In CC samples, the use of slag in samples with 2% nano-TiO.sub.2 slightly increased CO.sub.2 uptake during CO.sub.2 curing (16.3% vs. 16.5%, respectively). Thus, both mixtures (P2-R and P2-S) did not show a significant difference in terms of CO.sub.2 capture during CO.sub.2 curing.
[0090] Moreover, even though the use of slag cement 106 reduced the porosity, as shown in
[0091] This is in accordance with self-cleaning results, as shown in
[0092] In terms of hydration products, results showed that the use of CO.sub.2 curing promoted the carbonation of the CH since both mixtures possessed a very low amount of Ca(OH)2 after CO.sub.2 curing. In terms of carbonation of other hydration products, results suggest that the use of slag cement 106 is beneficial. Samples with 2% of nano-TiO.sub.2 and slag cement 106 decreased more the hydration products content than the corresponding specimens without slag.
[0093] X-ray diffraction tests were performed in samples of the same mixtures used for thermogravimetric analysis (P2-R and P2-S).
[0094] Results showed that normal cured (NC) samples with no slag (P2-R-NC) possessed higher CH content than NC specimens with 30% slag cement 106 (P2-S-NC) since the CH peaks are more remarkable in P2-R-NC samples, as expected due to the lower OPC content of mixtures with slag. Results agree with the TGA data. In CO.sub.2 cured samples (CC), results evidenced that the use of 30% slag cement 106 slightly increased the CO.sub.2 capture since CaCO.sub.3 peaks are slightly higher in these samples (P2-S-CC) than in samples with no slag (P2-R-CC). These observations suggest there is no significant variation in terms of CO.sub.2 uptake due to the use of slag cement 106 in mixtures with nano-TiO.sub.2.
[0095] Even though NC samples with slag (P2-S-NC) possessed less calcium hydroxide than NC specimens without slag (P2-R-NC), CO.sub.2 cured samples with slag (P2-S-CC) showed a higher CaCO.sub.3 content (and, thus, a higher CO.sub.2 uptake) than CO.sub.2 cured samples with no slag cement (P2-R-CC). This observation suggests that using slag cement 106 in cement pastes with 2% nano-TiO.sub.2 does not reduce the CaCO.sub.3 formation during CO.sub.2 curing (i.e., it does not decrease the porosity due to CO.sub.2 curing). This observation again agrees with the self-cleaning activity and TGA results, where the combined use of slag and CO.sub.2 curing produced a cumulative effect in enhancing the self-cleaning activity.
[0096] The analysis of the photocatalytic properties of cementitious composites containing nano-TiO.sub.2 after standard curing conditions has been widely studied throughout the literature. Consequently, some standards regulate whether a material could be considered as photocatalytic (e.g., UNI 11259).
[0097] According to UNI 11259, a material can be considered photocatalytic if the variation of the color coordinate a* (?a*) exceeds 20% after 4 hours of irradiation and 50% after 24 hours irradiation. To analyze whether or not studied mixtures with 2% nano-TiO.sub.2 comply with these thresholds of acceptancy, the same photocatalytic test setup as explained above, was used. Self-cleaning test section was employed, using the irradiance value specified by the UNI 11259 (3.75?0.25 W/m.sup.2).
[0098]
[0099] In terms of acceptability thresholds, only the mixture with 2% nano-TiO.sub.2 104, slag cement 106, and CO.sub.2 curing met the requirements stated in the standard UNI 11259 to be considered a photocatalytic material. This mixture (P2-S-CC) possessed an average ?a* of 37.4% and 57.6% at 4 hours and 24 hours of UV light exposure, respectively. In contrast, the same mixture with normal curing (P2-S-NC) exhibited lower values (11.1% and 27.4%, respectively), which means that P2-S-NC cannot be defined as a photocatalytic material. Regarding mixtures with no slag, none showed a degradation higher than the acceptability thresholds neither at 4 hours nor 24 hours of UV light exposure.
[0100] Thus, results suggest that the combined use of slag cement 106 and CO.sub.2 curing may become an enabling technology to make photocatalytic cementitious composites with lower percentages of nano-TiO.sub.2.
[0101] The production of calcium carbonate during the CO.sub.2 carbonation is very similar in samples with and without slag. Nonetheless, results suggest that, with normal curing, cement pastes containing slag and nano-TiO.sub.2 have lower porosity than samples with nano-TiO.sub.2 and no slag. This lower porosity in samples with slag could have produced higher and more concentrated surface carbonation during CO.sub.2 curing due to the lower CO.sub.2 diffusion. Consequently, the self-cleaning enhancement of those materials with low initial porosity would be higher than cementitious materials with high initial pore volume.
[0102] Moreover, results showed that reference cement pastes with 2% nano-TiO.sub.2 (P2-R-NC) cannot be considered a photocatalytic material, based on the definition of standard UNI 11259. However, the combined use of both slag cement 106 and CO.sub.2 curing produced a synergistic effect on cement pastes with nano-TiO.sub.2 in terms of porosity reduction of the paste's surface, affecting the self-cleaning activity positively. As a result, the mixture with 2% nano-TiO.sub.2 and 30% slag can be considered a photocatalytic material, according to UNI 11259 test, when cured with CO.sub.2. Importantly, it was discovered that without CO.sub.2 curing, the system 100 will not meet the photocatalytic thresholds stablished by the UNI 11259. Desirably, these results in the present disclosure show that the combination of using slag cement 106 and CO.sub.2 curing may enable the production of photocatalytic cementitious composites with lower percentages of nanoparticles.
[0103] Advantageously, the construction system 100 may be a self-cleaning photocatalytic cementitious composite. Desirably, the construction system 100 may also include enhanced strength and durability compared to known cementitious composites. In other words, by combining Portland cement, water, slag cement, and small percentages of TiO.sub.2, the present disclosure may be able to reach threshold values for the construction system 100 to be considered self-cleaning and have photocatalytic capabilities when convinced with a CO.sub.2 curing method, allowing for the producution of low-carbon cementitious composites with less amount of TiO.sub.2, specifically nano-TiO.sub.2 in certain circumstances, to be used in comparison to known composite systems.
[0104] Example embodiments are provided so that this disclosure will be thorough and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms, and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail. Equivalent changes, modifications and variations of some embodiments, materials, compositions, and methods can be made within the scope of the present technology, with substantially similar results.