Method for producing a welded ring

Abstract

For producing a welded ring, a band of a length corresponding to the circumference of the ring is bent into a ring and its two ends are welded together. The band ends to be welded together have an offset in the circumferential direction of the ring, the offset lying in the plane of the band. The welding is performed from both lateral edges of the ring, from the outside to the inside up to the offset. Welding having an overall improved welding quality and a higher tensile strength is thus obtained.

Claims

1. A method of producing a welded multi-crimp ring, the method comprising: bending a band of a length corresponding to a circumference of the ring to form the multi-crimp ring, wherein a V-Shaped offset lies in a flat plane of the band prior to the bending, and the bending of the band changes the band to a cylindrical ring with a circumferential surface, wherein the flat plane of the band becomes a curved plane; and welding the curved plane of the band at its ends from both lateral edges of the multi-crimp ring from the outside inwards, wherein band ends to be welded together have a V-shaped offset in the circumferential direction of the welded multi-crimp ring, wherein the V-Shaped offset lies in the circumferential surface of the welded multi-crimp ring, and wherein the welding is performed in a continuous straight line such that a resulting weld seam fully covers the V-shaped offset.

2. The method of claim 1, wherein the welding is performed using a laser and the laser welding line fully covers the V-shaped offset.

Description

BRIEF DESCRIPTION OF THE FIGURES

(1) Embodiments will be described in more detail below with reference to the drawing. Therein shows:

(2) FIG. 1 a welded ring;

(3) FIG. 2 an enlarged view of the butt of the ring before welding;

(4) FIG. 3 an enlarged view of the butt of the ring after welding;

(5) FIGS. 4 and 5 similar representations as FIGS. 2 and 3 with an alternative shape of the butt; and

(6) FIGS. 6 and 7 similar representations with a once more differently shaped butt.

DETAILED DESCRIPTION

(7) In FIGS. 1 to 3, the butt where both band ends 10, 11 are welded together is generally formed in a V-shape. The peak of the V-shape forms a discontinuity or an offset 12 in the butt and is formed midway between both band edges 13, 14.

(8) In the (laser) welding process, welding is performed from both band edges 13, 14 up to the offset 12 (to the peak of the V-shape). Due to the offset, a higher welding quality is achieved in the area of overlap of both partial weld seams 15, 16 at the respective location. The offset 12 is only so big, i.e. the angle of the V-shape is only so small, that a controlled weld connection between both abutting band ends 10, 11 is formed also at this location.

(9) As shown in FIG. 3, the laser in the welding process does not follow the V-shaped line of the abutting band ends. Instead, the welding process is performed such that it starts from each band edge 13, 14 in a straight line to the middle of the band such that the weld seam everywhere covers the V-shaped butt.

(10) If there is no offset at the overlapping location of the two weld seams 15, 16, a weld puddle is formed twice at the abutting band ends. This leads to a reduced welding quality in the overlapping region. Due to the offset, the effects of the double weld puddle on the welding quality are reduced and more consistent.

(11) In the alternative embodiment of FIGS. 4 and 5, the butt where both band ends 10, 11 are welded together has a step 17 lying within the plane of the band, at which a projecting portion 18 of one band end 10 is opposite to a recessing portion 19 at the other band end 11. The step 17 is formed midway between both band edges 13, 14.

(12) The embodiment of FIGS. 6 and 7 differs from that described above in that the offset is formed within the plane of the band and midway between the band edges 13, 14 as a recess 23 at the one band end 10, which is engaged by a complementary projection 24 at the other band end 11.