Material transport cart
11952249 ยท 2024-04-09
Assignee
Inventors
- David M. Schwalbach (Milwaukee, WI, US)
- Christina Prestidge-Kadrlik (Hartland, WI, US)
- Paul Rossetto (Milwaukee, WI, US)
- Logan M. Hietpas (Glendale, WI, US)
- Matt Thurin (Richfield, WI, US)
- Kathleen M. Keegan (Milwaukee, WI, US)
- James Wekwert (Whitefish Bay, WI, US)
Cpc classification
B62B3/02
PERFORMING OPERATIONS; TRANSPORTING
B66F7/0666
PERFORMING OPERATIONS; TRANSPORTING
B66F7/065
PERFORMING OPERATIONS; TRANSPORTING
B62B2301/02
PERFORMING OPERATIONS; TRANSPORTING
B66F9/20
PERFORMING OPERATIONS; TRANSPORTING
B62B2203/29
PERFORMING OPERATIONS; TRANSPORTING
B62B5/0003
PERFORMING OPERATIONS; TRANSPORTING
B62B3/0618
PERFORMING OPERATIONS; TRANSPORTING
B62B2203/60
PERFORMING OPERATIONS; TRANSPORTING
B62B2301/25
PERFORMING OPERATIONS; TRANSPORTING
B62B2203/21
PERFORMING OPERATIONS; TRANSPORTING
B62B3/04
PERFORMING OPERATIONS; TRANSPORTING
B62B3/022
PERFORMING OPERATIONS; TRANSPORTING
B62B2203/073
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66F9/06
PERFORMING OPERATIONS; TRANSPORTING
B66F9/075
PERFORMING OPERATIONS; TRANSPORTING
B66F9/12
PERFORMING OPERATIONS; TRANSPORTING
B62B3/02
PERFORMING OPERATIONS; TRANSPORTING
B62B3/10
PERFORMING OPERATIONS; TRANSPORTING
B62B5/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A material transport cart includes a cart body, a material support body coupled to the cart body, a wheel coupled to the cart body, a motor operable to drive the wheel, and a powered lift assembly. The powered lift assembly is coupled to the cart body and to the material support body. The powered lift assembly is operable to lift the material support body relative to the cart body. A removable battery is electrically coupled to and operable to supply power to both the motor and the powered lift assembly.
Claims
1. A material transport cart comprising: a cart body; a material support body coupled to the cart body; a wheel coupled to the material support body; a motor operable to drive the wheel; a powered lift assembly coupled to the cart body, the powered lift assembly including a base member configured to engage a ground surface, the powered lift assembly operable to lift the cart body relative to the base member; a removable battery electrically coupled to both the motor and the powered lift assembly; and a handle coupled to the cart body; cart movement user controls disposed on the handle; horizontal slide user controls disposed on the cart body, the horizontal slide user controls spaced apart from the cart movement user controls in a height direction, the horizontal slide user controls operable to move the material support body relative to the cart body.
2. The material transport cart of claim 1, wherein the powered lift assembly includes a hydraulically-operated powered lift assembly having an electrically-powered hydraulic pump and a hydraulic lift cylinder.
3. The material transport cart of claim 1, wherein the material support body is translatably coupled to the cart body.
4. The material transport cart of claim 3, further comprising at least one material containment barrier connected to the material support body.
5. The material transport cart of claim 4, wherein the material support body includes a material support surface; and the material containment barrier is adjustable between a storage position, in which the material containment barrier does not extend beyond the material support surface, and a containment position, in which the material containment barrier extends beyond the material support surface.
6. The material transport cart of claim 5, wherein the material containment barrier is substantially flush with the material support surface in the storage position.
7. The material transport cart of claim 5, wherein the material containment barrier is recessed relative to the material support surface in the storage position.
8. The material transport cart of claim 7, wherein the material support body defines a recess receiving the material containment barrier in the storage position.
9. The material transport cart of claim 5, wherein the material containment barrier is pivotably connected to the material support body.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(34) Before any independent embodiments of the disclosure are explained in detail, it is to be understood that the disclosure is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the accompanying drawings. The disclosure is capable of other independent embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting.
(35) The use of including, comprising, having, and variations thereof herein are meant to encompass the items listed thereafter and equivalents thereof, as well as additional items. Unless specified or limited otherwise, the terms mounted, connected, supported, coupled, and variations thereof are used broadly and encompass both direct and indirect relationships.
(36) Relative terminology, such as, for example, about, approximately, substantially, etc., used in connection with a quantity or condition would be understood by those of ordinary skill to be inclusive of the stated value and has the meaning dictated by the context (for example, the term includes at least the degree of error associated with the measurement of, tolerances (e.g., manufacturing, assembly, use, etc.) associated with the particular value, etc.). Such terminology should also be considered as disclosing the range defined by the absolute values of the two endpoints. For example, the expression from about 2 to about 4 also discloses the range from 2 to 4. The relative terminology may refer to plus or minus a percentage (e.g., 1%, 5%, 10% or more) of an indicated value.
(37) Also, the functionality described herein as being performed by one component may be performed by multiple components in a distributed manner. Likewise, functionality performed by multiple components may be consolidated and performed by a single component. Similarly, a component described as performing particular functionality may also perform additional functionality not described herein. For example, a device or structure that is configured in a certain way is configured in at least that way but may also be configured in ways that are not listed.
(38) Furthermore, some embodiments described herein may include one or more electronic processors configured to perform the described functionality by executing instructions stored in non-transitory, computer-readable medium. Similarly, embodiments described herein may be implemented as non-transitory, computer-readable medium storing instructions executable by one or more electronic processors to perform the described functionality. As used in the present application, non-transitory computer-readable medium comprises all computer-readable media but does not consist of a transitory, propagating signal. Accordingly, non-transitory computer-readable medium may include, for example, a hard disk, a CD-ROM, an optical storage device, a magnetic storage device, a ROM (Read Only Memory), a RAM (Random Access Memory), register memory, a processor cache, or any combination thereof.
(39) Various embodiments of carts are illustrated in the drawings. In illustrated embodiments, the carts include material transport carts. In other embodiments (not shown), the carts may include other mobile devices, such as, for example, wagons, wheelbarrows, other vehicles, etc., to perform various tasks (e.g., transport material, products, personnel, etc.). The cart may include one or more wheels or other mobile arrangement (e.g., a track). The cart may be powered for movement over ground (e.g., different types of terrain (inclines, declines, small steps), debris and gaps on a worksite), for example, by an electric motor (e.g., powered by DC (a battery) or AC (corded)), an engine, a hydraulic motor, etc.
(40) In embodiments including a battery, the battery (or batteries) may include one or more rechargeable battery packs. The battery pack may be removably attachable to another electrical device, such as a battery charger for charging, to other battery-powered devices, aside from the carts described herein and including hand-held and non-hand-held devices, to power such devices. For example, the battery pack may also be operable to supply power to tools, such as, for example, power tools (e.g., drills, drivers, saws, nailers, grinders, etc.), outdoor tools (e.g., trimmers, pole saws, blowers, etc.), other electrical devices (e.g., other motorized devices (for example, vehicles, self-propelled tools, lifting devices, pumps, etc.), non-motorized devices (for example, lights, power adapters, power stations, etc.), or the like.
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(42) The cart body 108 houses components of the cart 100 including, but not limited to, a motor, control circuitry, memory, a power source (e.g., a battery pack 110), etc. The power source may be removable, as illustrated, or permanently affixed to the cart 100. A handle 112 is connected to the cart body 108 to allow a user to control movement of the cart 100. The handle 112 may be non-movably fixed to the cart body 108 or movable (e.g., pivotable about one or more axes) relative to the cart body 108.
(43) In the illustrated embodiment, the power source includes a removable, rechargeable battery pack 110. A similar battery pack is described and illustrated in U.S. patent application Ser. No. 16/025,491, filed Jul. 2, 2018, the entire contents of which is hereby incorporated by reference.
(44) In illustrated embodiments, the battery pack 110 may be used to power various electrical devices including hand-held devices (i.e., devices configured to be supported by an operator during use) and non-hand-held devices (i.e., devices supported on a work surface or support rather than by the operator during use. Such devices include motorized power tools (e.g., a drill, an impact driver, an impact wrench, a rotary hammer, a hammer drill, a saw (a circular saw, a cut-off saw, a reciprocating saw, a miter saw, a table saw, etc.), a core drill, a breaker, a demolition hammer, a compressor, a pump, etc.), outdoor tools (e.g., a chain saw, a string trimmer, a hedge trimmer, a blower, a lawn mower, etc.), drain cleaning and plumbing tools, construction tools, concrete tools, other motorized devices (e.g., vehicles, utility carts (such as the cart 100), wheeled and/or self-propelled tools, etc.), etc. and non-motorized electrical devices (e.g., a power supply, a light, an AC/DC adapter, a generator, etc.).
(45) The battery pack 110 may include one or more cell strings, each having a number (e.g., 5, 10, 20, etc.) of battery cells connected in series to provide a desired discharge output (e.g., nominal voltage (e.g., 20 V, 40 V, 60 V, 80 V, 120 V) and current capacity). Accordingly, the battery pack 110 may include 20S1P, 20S2P, etc., configurations. In other embodiments, other combinations of battery cells are also possible.
(46) Each battery cell may have a nominal voltage between 3 V and 5 V and may have a nominal capacity between 3 Ah and 5 Ah. The battery cells may be any rechargeable battery cell chemistry type, such as, for example, lithium (Li), lithium-ion (Li-ion), other lithium-based chemistry, nickel-cadmium (NiCd), nickel-metal hydride (NiMH), etc.
(47) As shown in
(48) In the illustrated embodiment, the bed assembly 114 is partially disposed between the tines 104, 106 in the collapsed mode (shown in
(49) The illustrated bed assembly 114 is folded and unfolded between the collapsed mode and the expanded mode, respectively. In the collapsed mode, at least a majority of the intermediate space S1 is not occupied by the bed 114. In the expanded mode, the bed assembly 114 occupies a majority of the intermediate space S1 between the tines 104, 106. Alternatively, the bed assembly 114 may telescope, nest (see
(50) In the collapsed mode of the bed assembly 114 (see
(51) As shown in
(52) The illustrated cart 100 further includes at least one second wheel 120 (two shown) connected to the support body 102. As shown, each second wheel 120 is a different wheel type, size, etc. compared to the first wheel 116; in other embodiments (not shown), the wheels 116, 120 may be substantially the same. Each second wheel 120 rotates about a second axis A2, and, in the illustrated embodiment, the first axis A1 and the second axis A2 extend in different directions (e.g., substantially perpendicular to each other).
(53) A second wheel frame 122 connects an associated second wheel 120 to the first wheel frame 118. As shown, the second wheel frame 122 is pivotably connected to the first wheel frame 118. The second wheel frame 122 has multiple components pivotable relative to each other. In other embodiments (not shown), the second wheel frame 122 connects the second wheel 120 to the support body 102 directly without connecting to the first wheel frame 118.
(54) The first wheel(s) 116 and the second wheel(s) 120 are utilized mutually exclusively during movement of the cart 100. Stated another way, only one of the first wheel(s) 116 (in a first wheel mode; see
(55) The first wheel frame 118 pivots relative to the support body 102 either manually or automatically. In one embodiment, one or more detent mechanisms may be engaged to move the first wheel frame 118 to a given position relative to the support body 102. One or more actuators (e.g., hydraulic members 124) control the pivoted position of the first wheel frame 118 relative to the support body 102.
(56) The second wheel frame 122 pivots relative to the first wheel frame 118 in a similar manner. The hydraulic members 124 control the pivoted position of the second wheel frame 122 relative to the support body 102 along with the first wheel frame 118. In other embodiments (not shown), the wheel frames 118, 122 may pivot in different manners or be fixed.
(57) Hydraulic actuation through the handle 112 (e.g., by pumping the handle 112 relative to the cart body 108) to extend toward the ground first the first wheel(s) 116 followed by the second wheel(s) 120. In other embodiments (not shown), hydraulic actuation may be controlled by one or more hydraulic pumps, located inside or on the cart body 108, responsive to user controls.
(58) In use, with the bed assembly 114 in the collapsed mode, a user moves the tines 104, 106 into a pallet P1 (as shown in
(59) To lift the pallet P1, the user actuates the hydraulic member(s) 124 to pivot the first wheel frame 118 and move the first wheel(s) 116 away from the support body 102. As the first wheels 116 move away from the support body 102, the support body 102 is lifted. The first wheels 116 remain in contact with the ground (the first wheel mode), and the user moves the cart 100 utilizing the first wheels 116. As the first wheel 116 moves away from the support body 102, the associated second wheel 120 also moves away from the support body 102 but does not yet contact the ground.
(60) If a user continues to actuate the hydraulic member(s) 124, the second wheel(s) 120 will contact the ground and the first wheel(s) 116 will move out of contact with the ground (the second wheel mode; as shown in
(61) To transport materials M1, with or without a pallet P1, in a manner similar to a traditional pallet cart, the user operates the cart 100 in the first wheel mode with the first wheel(s) 116 contacting the ground. If the user wishes to turn the cart 100 with a tighter turning radius R1 (a 6.sup.th wheel turning radius) than a turning radius R2 of a traditional pallet cart (as shown in
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(63) As mentioned above, the illustrated bed assembly 214 slides relative to the cart body 208 between the expanded mode and the collapsed mode and nests within itself in the collapsed mode. The bed assembly 214 may include a non-slip material.
(64) The material transport cart 200 includes a generally U-shaped cart body 208. The power source 210 is connected to an outside of the cart body 208. The cart 200 includes two handles 212 fixedly connected to the cart body 208. This illustrated configuration of the cart body 208 and the separate handles 212 facilitates transportation of elongate materials M2 (as shown in
(65) The first wheel(s) 216 operate similarly to the first wheel(s) 116 described above. As shown in
(66) Turning now to
(67) The second wheel frame 222 may be pivotable relative to the support body 202 not only to switch the cart 200 to the second wheel mode, but also to place the second wheel 220 in an orientation for rolling along the ground in the second wheel mode. With this functionality, the second wheel(s) 220, when in contact with the ground, may rotate about the second axis A2 parallel, perpendicular, or at some other angle relative to the first axis A1 of the first wheel(s) 216.
(68) The second wheel frame 222 is locked in a given position relative to the support body 102 with, for example, a detent mechanism. In some embodiments, the second wheel frame 222 may lock in the second wheel mode, but the second wheel frame 222 may still be freely pivotable about a third axis A3 such that each second wheel 220 acts like a swivel caster. With a second wheel frame 222 that is pivotable about the third axis A3, each second wheel 220 may be positioned such that its profile is substantially similar to the associated tine 204, 206 and locked in place when the cart 200 is in the first wheel mode (see
(69) Turning now to
(70) In the storage position, the material containment barrier 230 may be disposed below or substantially flush with the material support surface 228. As shown particularly in
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(72) The cart 300 includes a cart body 308 connected to a lift assembly 334. (e.g., a single or multi-scissor lift powered by a hydraulic cylinder, pump and motor). The material support body 302 is translatably connected to at least one of the cart body 308 and the lift assembly 334 for movement between a transport mode (see
(73) The lift assembly 334 further includes (see
(74) Lift assembly user controls 336 and cart movement user controls 338 are disposed on the handle 312. Horizontal slide user controls 339 are disposed on the cart body 308.
(75) The cart 300 includes an alternative embodiment of a material containment barrier 330 adjustable between a storage position (see
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(77) As shown in
(78) The support body 402 has a material support surface 428 with a slip-resistant surface (see
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(80) In the material transport cart 500, a lift assembly 534 (e.g., a multi-scissor lift) is connected between the cart chassis 508 and a material support body 502 to lift the support body 502 in a lifting direction D2 (see
(81) In the illustrated embodiment, the support body 502 includes a first material support body section 548 pivotably (e.g., hingedly) connected to a second material support body section 550. This relationship allows the support body sections 548, 550 to move relative to each other to adjust the support surface 528 changes between a flatbed mode (shown in
(82) In other embodiments, the support surface 528 may be constructed to have a more curvilinear material support surface 528 in the material containment mode. The support body 502 may include more than two support body sections to provide a different configuration in the containment mode. With sufficient support body sections, discrete material containment concavities or V-shapes could be arranged adjacent one another in the containment mode.
(83) The material support body 502 defines (see
(84) As mentioned above, the cart 500 includes a handle 512. The handle 512 includes first and second mount members 554, 556 connected to the cart chassis 508, and a user interface console 546 is connected to the first mount member 554. As shown in
(85) The console 546 is adjustable (e.g., pivotable about 90?) between a transport mode (see
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(87) In the material transport cart 600, various components are connected to or housed within the cart body 608. For example, a lifting assembly (not shown) is operable to actuate a lifting arm 658 translatable relative to the cart body 608 between a lowered position (see
(88) An attachment receiving portion 660 is connected to an end of the lifting arm 658 opposite the cart body 608. The attachment receiving portion 660 may be removably connected to, a unitary and integral piece with, or have any another suitable configuration with the lifting arm 658. The attachment receiving portion 660 may have a connecting arrangement including, for example, a slot, a hook, a bar (as shown in
(89) A tine attachment 662 may be removably connected to the attachment receiving portion 660. The tine attachment 662 has a connecting arrangement complementary to the attachment receiving portion 660. For example, as shown in
(90) The tine attachment 662 contacts the cart body 608 to inhibit pivoting movement about the attachment receiving portion 660 toward the cart body 608. The slot 664 extends a majority of the vertical length of the tine attachment 662, and the back wall of the slot 664 contacts the cart body 608.
(91) The tine attachment 662 may include one or more tines (not shown but similar to the tines 104, 106). For lifting an elongated material component (e.g., a pipe; see
(92) As shown in
(93) In an alternative embodiment, the width adjustment arms 666 may simply be rigidly connected to the cart body 608 as attachment posts for the wheel frame assembly 668. The wheel frame assembly 668 may be translatable relative to the width adjustment arms 666 in a variety of ways, such as a telescoping relationship (see
(94) In the illustrated embodiment, the handle 612 is similar to a traditional pallet jack handle. Cart movement controls 638, lifting arm adjustment controls 670, width adjustment controls (not shown), etc. are supported on the handle 612.
(95) In some embodiments (not shown), the movement controls may include a potentiometer-type sensor to control forward and reverse movement, as well as speed (e.g., by pulse-width modulation), based on, for example, predetermined settings. The control may have detented settings or a continuous control. The cart may include a neutral mode in which the wheel drive can be disengaged by a user for manual movement.
(96) The movement control may include feedback (e.g., a tachometer, a resolver, Hall sensor, etc.) dependent on the type of motor (e.g., a brushed motor, a brushless DC (BLDC) motor) or open loop control by the user.
(97) Although particular independent embodiments have been described above, the above disclosure is not to be interpreted as limiting to the disclosed independent embodiments. A person having ordinary skill in the art, with the knowledge of this disclosure, may contemplate various alternative independent embodiments or additional features to disclosed independent embodiments that should be considered within the scope of the current disclosure. Additionally, one or more elements of one independent embodiment may be combined with elements of other independent embodiment(s) to create a new additional independent embodiment.
(98) One or more independent features and/or independent advantages of the disclosure may be set forth in the following claims.