Rocker arm assembly having lash management for cylinder deactivation and engine brake configuration
11549405 · 2023-01-10
Inventors
- Andrei Radulescu (Marshall, MI, US)
- Leighton Roberts (Kalamazoo, MI, US)
- Ramy Rezkalla (Kalamazoo, MI, US)
- James R. Sheren (Grand Ledge, MI)
- Mike J. Otto (Kalamazoo, MI, US)
Cpc classification
F01L13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/181
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/186
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/267
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2305/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/0005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/467
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2013/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2303/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A type III rocker arm assembly operable in a first mode and a second mode based on rotation of a cam shaft includes a rocker shaft and a first rocker arm assembly. The first rocker arm assembly receives the rocker shaft and is configured to rotate around the rocker shaft in the first mode based on engagement with the first cam lobe. The first rocker arm assembly collectively comprises a valve side rocker arm, a cam side rocker arm and a latch pin. The valve side rocker arm defines a valve side rocker arm bore. The cam side rocker arm defines a cam side rocker arm bore. The latch pin assembly is received by the valve and cam side rocker arm bores and selectively couples the valve side rocker arm and the cam side rocker arm for concurrent movement in the first mode.
Claims
1. A type III rocker arm assembly operable in a first mode and a second mode, the rocker arm assembly selectively opening first and second engine valves based on rotation of a cam shaft having a first cam lobe, the rocker arm assembly comprising: a rocker shaft; a first rocker arm assembly configured to receive the rocker shaft and to rotate around the rocker shaft in the first mode based on engagement with the first cam lobe, the first rocker arm assembly comprising: a valve side rocker arm defining a valve side rocker arm bore; a cam side rocker arm defining a cam side rocker arm bore; and a latch pin assembly received by the valve side rocker arm bore and the cam side rocker arm bore, the latch pin assembly selectively coupling the valve side rocker arm to the cam side rocker arm for concurrent movement in the first mode, and decoupling the valve side rocker arm from the cam side rocker arm in the second mode, the latch pin assembly comprising: a latch pin received by the cam side rocker arm bore, the latch pin including an outer diameter defining a first taper that tapers toward the valve side rocker arm, and a second taper that tapers away from the valve side rocker arm; a latch piston received by the valve side rocker arm bore; a plug that selectively translates in the cam side rocker arm bore to a fixed position so as to set a retracted position of the latch pin and to set latch pin depth during operation in the second mode; and a biasing member that biases the latch pin into the valve side rocker arm bore.
2. The rocker arm assembly of claim 1 wherein the cam side rocker arm bore and the valve side rocker arm bore are of equivalent diameter.
3. The rocker arm assembly of claim 2 wherein the plug is threaded into the cam side rocker arm bore.
4. The rocker arm assembly of claim 3, further comprising liquid adhesive disposed between the plug and the cam side rocker arm bore.
5. The rocker arm assembly of claim 2 wherein the valve side rocker arm bore and the cam side rocker arm bore are machined concurrently in an assembled position.
6. The rocker arm assembly of claim 1 wherein the latch piston defines a taper that is configured to urge the latch piston toward the valve side rocker arm when the cam side rocker arm is in motion relative to the valve side rocker arm.
7. The rocker arm assembly of claim 6 wherein the cam side rocker arm further defines a chamfer at an engagement end with the taper of the latch piston.
8. The rocker arm assembly of claim 1 wherein the first and second tapers are about 0.8 degrees.
9. The rocker arm assembly of claim 1 wherein the latch piston comprises an extension portion configured to offset the latch piston away from an end surface of the valve side rocker arm bore.
10. The rocker arm assembly of claim 1 wherein the latch pin comprises a stepped diameter having a first diameter portion that is greater than a second diameter portion.
11. The rocker arm assembly of claim 1 wherein the cam side rocker arm bore and the valve side rocker arm bore are machined concurrently in an assembled position.
12. The rocker arm assembly of claim 1 wherein the second mode comprises cylinder deactivation mode.
13. The rocker arm assembly of claim 1, wherein the first rocker arm assembly is an exhaust rocker arm assembly and wherein the type III rocker arm assembly further comprises a second rocker arm assembly configured for selective engine braking.
14. A type III rocker arm assembly operable in a first mode and a second mode, the rocker arm assembly selectively opening first and second engine valves based on rotation of a cam shaft having a first cam lobe, the rocker arm assembly comprising: a rocker shaft; a first rocker arm assembly configured to receive the rocker shaft and to rotate around the rocker shaft in the first mode based on engagement with the first cam lobe, the first rocker arm assembly comprising: a valve side rocker arm defining a valve side rocker arm bore; a cam side rocker arm defining a cam side rocker arm bore; and a latch pin assembly received by the valve side rocker arm bore and the cam side rocker arm bore, the latch pin assembly selectively coupling the valve side rocker arm to the cam side rocker arm for concurrent movement in the first mode, and decoupling the valve side rocker arm from the cam side rocker arm in the second mode, the latch pin assembly comprising: a latch pin received by the cam side rocker arm bore, the latch pin including an outer diameter defining a first taper that tapers toward the valve side rocker arm, and a second taper that tapers away from the valve side rocker arm; a latch piston received by the valve side rocker arm bore; and a biasing member that biases the latch pin into the valve side rocker arm bore, wherein the latch piston defines a taper that is configured to urge the latch piston toward the valve side rocker arm when the cam side rocker arm is in motion relative to the valve side rocker arm.
15. The rocker arm assembly of claim 14 wherein the cam side rocker arm further defines a chamfer at an engagement end with the taper of the latch piston.
16. The rocker arm assembly of claim 14 wherein the latch piston comprises an extension portion configured to offset the latch piston away from an end surface of the valve side rocker arm bore.
17. The rocker arm assembly of claim 14 wherein the latch pin comprises a stepped diameter having a first diameter portion that is greater than a second diameter portion.
18. The rocker arm assembly of claim 14 wherein the cam side rocker arm bore and the valve side rocker arm bore are machined concurrently in an assembled position.
19. The rocker arm assembly of claim 14 wherein the second mode comprises cylinder deactivation mode.
20. The rocker arm assembly of claim 14 further comprising a second rocker arm assembly, wherein the first rocker arm assembly is an exhaust rocker arm assembly, and the second rocker arm assembly is configured for selective engine braking.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present disclosure will become more fully understood from the detailed description and the accompanying drawings, wherein:
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DETAILED DESCRIPTION
(29) The following discussion is set forth in the context of rocker arms for opening exhaust valves configured in a type III compression engine braking system. The discussion focuses on a camshaft having a primary lift cam and an engine brake lift cam. It will be appreciated that the disclosure is not so limited. For example, the present disclosure can also be additionally or alternatively applicable to exhaust valves in other non-compression brake systems. Moreover, the disclosure may also be applicable to intake valves. In this regard, the camshaft can be configured with a primary lift cam and a secondary lift cam. For example, the present disclosure can also be applicable to valvetrains configured for early exhaust valve opening (EEVO), late intake valve closing (LIVC) or other variable valve actuation (VVA) configurations.
(30) Heavy duty (HD) diesel engines with single overhead cam (SOHC) valvetrain requires high braking power, in particular at low engine speed. The present disclosure provides an added motion type de-compression engine brake. To provide high braking power without applying high load on the rest of the valvetrain (particularly the camshaft), the present disclosure provides a dedicated rocker arm for engine brake that acts on one exhaust valve. In this regard, half of the input load is experienced compared to other configurations that have two exhaust valves opening. The following discussion is directed toward a type III valvetrain however various concepts may be applicable to other type valvetrain configurations.
(31) The instant disclosure provides design and manufacturing solutions to minimize the lash variation, latch pin travel and latch contact stress for cylinder deactivation (CDA) type III rocker arms. As will become appreciated from the following discussion, the present design is compact and particularly useful in valvetrain configurations when minimal space is provided for the rocker arm assemblies above the rocker shaft (i.e., between the rocker shaft and the valvetrain cover). In particular, the present disclosure can accommodate all of cylinder deactivation, decompression engine brake and hydraulic lash adjuster valve train elements within small packaging.
(32) With initial reference to
(33) Specifically, each cylinder includes an intake valve rocker arm assembly 220, a first or exhaust valve rocker arm assembly 222 and a second or engine brake rocker arm assembly 224. The exhaust valve rocker arm assembly 222 and the engine brake rocker arm assembly 224 cooperate to control opening of the exhaust valves and are collectively referred to as a dual exhaust valve rocker arm assembly 226. The intake valve rocker arm assembly 220 is configured to control motion of intake valves 228, 230. The exhaust valve rocker arm assembly 222 is configured to control exhaust valve motion in a drive mode. The engine brake rocker arm assembly 224 is configured to act on one of the two exhaust valves in an engine brake mode as will be described herein. A rocker shaft 234 (
(34) With continued reference to
(35) With reference now to
(36) With additional reference now to
(37) The engine brake capsule 246 is movable between a brake inactive position and a brake active position via actuation of the plunger 292. In the brake unlocked, inactive position (
(38) The engine brake rocker arm assembly 224 includes a biasing assembly 300 that cooperates with the engine brake rocker arm 260 to bias the engine brake rocker arm 260 to accommodate mechanical lash. The biasing assembly 300 can include a reaction bar 302 and a biasing member 304. The biasing member 304 biases the engine brake rocker arm 260 toward the camshaft 264.
(39) With additional reference now to
(40) As will be described, when in lift mode, the latch pin 354 and piston 358 occupy a position shown in
(41) Of note, the piston 358 has an extension portion 364 that inhibits gauge blocking. Explained further, when fluid is delivered through passage 360, it can flow to areas adjacent a face of the piston 358 because the extension portion 364 offsets the piston 358 away from an end surface 366 of the blind bore 362 of the intake side rocker arm 340A (minimizing surface area of opposing and engaged flat surfaces that can encourage the piston 358 from sticking to the end surface 366 of the blind bore). Additionally, the surface finish at the interface of the piston 358 and the end surface 366 of the blind bore can be rough or non-smooth. When in the decoupled mode, rotation of the camshaft 264 causes rotation of the cam side rocker arm 340B but not rotation of the intake side rocker arm 340A. In this way, the cam side rocker arm 340B rotates about the pivot pin 342 against the bias of the biasing member 344 without imparting any motion onto the intake side rocker arm 340A and therefore without imparting any motion onto the intake valves 228, 230.
(42) With reference now to
(43) With reference now to
(44) Turning now to
(45) With particular reference to
(46) The present disclosure provides a solution to achieve desirable latch lash and coaxiality of the latch bores 561, 562 for a type III rocker arm configuration. The instant disclosure mitigates part to part variation to maintain the latch lash under control without select tip for latch pins. In some prior art arrangements, latch pins and/or latch bores are ground in categories to maintain the latch lash. Turning now to
(47) It is desirable to minimize the distance between the latch pin 554 and the valve side arm 540A when the rocker arm assembly 520 is in CDA mode. In some prior art configurations, the bore 562 of the valve side arm 540A has a larger inner diameter than the bore 561 of the cam side arm 540B to preclude entry of the latch piston 558 into the bore 561. In the present teachings however, the bores 561 and 562 have equivalent inner diameters. According to the present disclosure, a threaded plug 600 (
(48) It is further desirable to avoid the latch piston 558 to be caught by the cam side arm 540B when the rocker arm assembly 520 is in CDA mode. As viewed in
(49) With reference to
(50) A latch pin 654 constructed in accordance to additional features and shown in
(51) The foregoing description of the examples has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular example are generally not limited to that particular example, but, where applicable, are interchangeable and can be used in a selected example, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.