Piezoelectric micromachined ultrasonic transducer sensor apparatuses, systems, and methods
11950956 ยท 2024-04-09
Assignee
Inventors
- Jefferson Willey (Glenelg, MD, US)
- Richard Pavek (Marble Falls, TX, US)
- James Schoenduve (Hansville, WA, US)
Cpc classification
A61B8/4494
HUMAN NECESSITIES
International classification
A61B8/00
HUMAN NECESSITIES
B06B1/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Apparatuses, systems, and methods include a PMUT mechanically coupled to, and electrically isolated from, a receive sensor via a common flexible membrane. The receive sensor may be an optical sensor or a receive only PMUT providing a feedback signal based on a received waveform, V.sub.RO(t), to modify the drive voltage V.sub.d(t) of the PMUT. The feedback signal may be used to modify the drive voltage V.sub.d(t) of the PMUT to shorten the ring-down period and may be based on the received waveform, V.sub.RO(t), and a desired receive waveform, V.sub.ROD(t), which may be selected to optimize one or more of Q, bandwidth, resonant frequency, and spectral content of the drive voltage V.sub.d(t). The drive voltage V.sub.d(t) may be modified to a minimize a difference between V.sub.RO(t), and a desired receive waveform, V.sub.ROD(t), or a closed loop weighted (?, ?) sum of the energy of V.sub.RO (t) and the blind zone duration.
Claims
1. An ultrasonic transducing sensor apparatus comprising a receive sensor; at least one PMUT mechanically coupled to, and electrically isolated from, the receive sensor via a common flexible membrane, the at least one PMUT to transmit an acoustic waveform via the membrane in response to a drive voltage V.sub.d(t) and receive a waveform via the membrane, and the receive sensor to receive waveforms via the membrane and provide a feedback signal based on a received waveform, V.sub.RO(t), and at least one processor configured to provide the drive voltage V.sub.d(t) to the at least one PMUT and modify the drive voltage V.sub.d(t) based on the feedback signal that minimize the sum of the square of the difference between the received waveform, V.sub.RO(t), and a desired receive waveform, V.sub.ROD(t).
2. The apparatus of claim 1, where the at least one processor is configured to use the feedback signal to modify the drive voltage V.sub.d(t) to shorten the ring-down period of the PMUT.
3. The apparatus of claim 1, where the receive sensor is one of an optical sensor and PMUT operating in receive only mode.
4. The apparatus of claim 1, the at least one PMUT is a transceiver operating in transmit-only mode.
5. The apparatus of claim 1, where the at least one PMUT operates in transmit-only mode and the receive sensor is at least one PMUT operating in receive only mode, PMUT.sub.RO.
6. The apparatus of claim 1, where the at least one PMUT includes at least two PMUTs.
7. The apparatus of claim 1, where the at least one processor is configured to modify the drive voltage V.sub.d (t) to minimize a difference between the RECEIVED WAVEFORM V.sub.RO(T), AND A DESIRED RECEIVE WAVEFORM, V.sub.ROD(t).
8. An ultrasonic transducing sensor apparatus compromising a receive sensor; at least one PMUT mechanically coupled to, and electrically isolated from, the receive sensor via a common flexible membrane, the at least one PMUT to transmit an acoustic waveform via the membrane in response to a drive voltage V.sub.d(t) and receive a waveform via the membrane, and the receive sensor to receive waveforms via the membrane and provide a feedback signal based on a received waveform, V.sub.RO(t), and at least one processor configured to provide the drive voltage V.sub.d(t) to the at least one PMUT and modify the drive voltage V.sub.d(t) based on the feedback signal, and modify the drive voltage V.sub.d(t) to minimize a closed loop weighted (?, ?) sum of the energy of V.sub.RO(t) and the blind zone duration.
9. The apparatus of claim 1, where the at least one processor is configured to modify the drive voltage V.sub.d (t) using one of gradient methods and model free reinforcement machine learning methods.
10. The apparatus of claim 1, where the receive sensor is a PMUT operating in receive only mode, PMUT.sub.RO, where the at least one PMUT and the PMUT.sub.RO are physically and electrically separated on the common flexible membrane.
11. The apparatus of claim 10, where the at least one PMUT and the PMUT.sub.RO both include positive and negative electrodes and one of the at least one PMUT and the PMUT.sub.RO positive and negative electrodes physically surround the other of the at least one PMUT and the PMUT.sub.RO positive and negative electrodes.
12. The apparatus of claim 10, where one of the at least one PMUT and the PMUT.sub.RO has the positive and negative electrodes shaped as a disk proximate including in the center of the common flexible membrane and the other of the at least one PMUT and the PMUT.sub.RO has the positive and negative electrodes shaped as a ring surround the positive and negative electrodes shaped as the disk.
13. The apparatus of claim 1, where the receive sensor is a PMUT operating in receive only mode, PMUT.sub.RO, where the at least one PMUT and the PMUT.sub.RO both include positive and negative electrodes and, the apparatus further includes a switch to enable one set of the positive and negative electrodes to operate as the at least one PMUT and the other set of positive and negative electrodes to operate as the PMUT.sub.RO in a first switch position and the one set of the positive and negative electrodes to operate as the PMUT.sub.RO and the other set of positive and negative electrodes to operate as the at least one PMUT in a second switch position.
14. The apparatus of claim 1, where the receive sensor is not co-planar with the at least one PMUT.
15. An ultrasonic transducing sensor apparatus comprising a receive sensor; at least one PMUT mechanically coupled to, and electrically isolated from, the receive sensor via a common flexible membrane, the at least one PMUT to transmit an acoustic waveform via the membrane in response to a drive voltage V.sub.d(t), and at least once processor configured to provide the drive voltage V.sub.d(t) to the at least one PMUT and modify the drive voltage V.sub.d(t) based on the feedback signal, where the receive sensor is an optical vibration sensor including an optical waveguide and the received waveform, V.sub.RO(t), is based on the physical displacement of the optical waveguide by the common membrane.
16. The apparatus of claim 15, further comprising a photodiode array configured to witness the flexion of the optical waveguide, and where the at least one processor is further configured to determine the physical displacement of the optical waveguide from the witnessed flexion based on one of optical time of flight and interference pattern intensity profile measurements.
17. The apparatus of claim 15, where the optical waveguide is one of a plurality of optical waveguides in the optical vibration sensor.
18. The apparatus of claim 15, where the optical waveguide is dry etched into a silicon substrate.
19. The apparatus of claim 15, where the optical vibration sensor is positioned in a plane parallel to the at least one PMUT.
20. A method of operating an ultrasonic transducing sensor apparatus comprising: providing an ultrasonic transducing sensor apparatus including a receive sensor, at least on PMUT mechanically coupled to, and electrically isolated from, the receive sensor via a common flexible membrane, the at least one PMUT to transmit an acoustic waveform via the membrane in response to a drive voltage V.sub.d(t) and receive a waveform via the membrane, and the receive sensor to receive waveform, V.sub.RO(t), and at least one processor configured to provide the drive voltage V.sub.d(t) to the at least one PMUT and modify the drive voltage V.sub.d (t); receiving, via the receive sensor, the received waveform, V.sub.RO(t); providing the feedback signal based on the received waveform, V.sub.RO(t) to modify the drive voltage V.sub.d(t) of the at least one PMUT; and modifying, via the at least one processor, the drive voltage V.sub.d(t) based on the feedback signal that minimizes the sum of the square of the difference between the received waveform V.sub.RO(t), and a desired receive waveform, V.sub.ROD(t).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings are included for the purpose of exemplary illustration of various aspects of the present invention to aid explanation and understanding, and not for purposes of limiting the invention, wherein:
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DETAILED DESCRIPTION OF THE INVENTION
(29) Close range applications of PMUT based sensors 100 102 illustrated in
(30) Apparatuses, systems, and methods of the present invention mitigate the membrane ring-down problems by introducing simultaneous transmission and reception, or full duplex transduction, enabling the reduction of the blind zone period thereby supporting object detection at closer range. The reduced energy in the ring down artifacts increases dynamic range and contrast in the received signal and derived image products.
(31) In various embodiments, a single joint PMUT that supports full duplex transduction may be employed, as shown in
(32) Top and bottom views of the joint PMUT device from
(33) The outer parallel rings of top and bottom electrodes 210 230 forms the TR PMUT function. The inner pair of top and bottom disc shaped electrodes 290 295 forms the RO PMUT function. Trace and vias connecting electrodes to transmitter and receiver not shown. Wire trace routing and vias for connection to TR and RO analog and digital circuits in the lower CMOS wafer 280 are also not shown.
(34) The joint TR RO PMUT flexible membrane thickness, T.sub.1A,
(35) The designation of the outer ring-shaped electrodes as the TR piezoelectric transducer and the inner circular disc-shaped electrodes as the RO piezoelectric sensor has performance advantages. When the transmitter is coupled to the outer ring-shaped electrodes to constitute the TR transducer, the effective aperture is larger with more piston-like membrane motion resulting in increased acoustic pressure and directivity or narrower beamwidths. Coupling the inner circular-disc shaped electrodes to the receiver to constitute the RO piezoelectric sensor, allows optimization of the disc radius to trade capacitative coupling between TR and RO PMUTs and receiver sensitivity.
(36) On the other hand, phase steerable joint PMUT arrays whose field-of-view requires wide azimuthal and elevation angles extents benefit by having the transmitter drive the inner disc-shaped electrodes. The individual disc-shaped PMUT with its smaller effective aperture has a wider beamwidth compared to the larger diameter ring-shaped PMUT.
(37) PMUT full duplex transduction is illustrated in
(38) During transmission, when V.sub.d(t) is active, the voltage potential V.sub.RO(t) to be simultaneously available. The V.sub.RO(t) signal provides an independent measurement of the actual vertical membrane displacement d(t).
(39) On receive, V.sub.d(t) is removed. The in-plane stress from any piezoelectric membrane displacement relative to its neutral position induces vertical electric field formation which manifests as a voltage potential V.sub.RO(t) across the inner disc top and bottom electrodes 290 295 as well as the outer ring top and bottom electrodes 210 230.
(40) During nominal transmission, membrane displacement, and V.sub.RO(t), is a function of the joint PMUT's response to drive voltage V.sub.d(t) with external pressure 106, close-by reflections and other contributing factors. During the nominal ring-down period the membrane displacement function, and V.sub.RO(t), are a superposition of the relaxation process at resonance with contributions from static external pressure, close-by acoustic pressure wave reflections and other factors.
(41) One motivation for the full-duplex PMUT embodiment of
(42) In typical applications of PMUT based sensors, the transducers are driven hard, with large magnitude drive V.sub.d(t) transmit waveforms, to maximize acoustic power transmission into the coupled medium. In this realm, the PMUT response departs markedly from a linear model, inducing compression and harmonics whose affects, post transmission, make the prediction of the ring-down response difficult.
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(44) Referring to
(45) Another motivation for the embodiment of
(46) The PMUT's resonant frequency and magnitude can also depend on external pressure if the PMUT membrane is coupled directly to the external medium with non-ideal impedance matching. In PMUT applications such as a fingerprint sensor 101 or external body scanner 102,
(47) Another challenge is the PMUT's temperature dependent characteristics. During local or external heating, the PMUT's Q factor, an estimate of the resonant frequency magnitude to spectral width, is markedly non-linearly with temperature.
(48) PMUT variation during fabrication both individually and across an array of PMUTs also introduce uncertainty. Small variations in PMUT layer geometry and membrane support can induce residual stress with initial buckling reducing PMUT transmitting sensitivity. For PMUT arrays the fabrication variations can result in a change of resonant frequency between adjacent PMUTs on the order of 1%. The result is an increase in PMUT model parameter uncertainty. While external calibration can be used to estimate PMUT parameters, it is not practical and cost effective at scale.
(49) The full-duplex PMUT design of
(50) An illustration of the joint PMUT with transmitter and receiver embodiment endowing full-duplex operation is shown in
(51) An illustration of a phase coherent embodiment with low pass filtering to permit DC offsets during transmission of the nominal N-cycle waveform as well as transmission of an anti-ring-down waveform is shown in
(52) In
(53) One method embodiment of joint PMUT operation to optimize the transmit waveform, and minimize the ring-down duration and residue is shown in the closed loop method of
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(55) The training function, V.sub.ROD (t), is chosen to optimize the Q, bandwidth, resonant frequency, and spectral content of V.sub.RO(t). Other forms of the objective function, Eqn (1), include relaxed constraints on the moments and spectral content of V.sub.RO(t), as well as matching boundary conditions at V.sub.RO(t) at T.sub.TX, the transition between the nominal N-cycle transmit period and the blind zone period.
(56) Attributes of the desired receive waveform, V.sub.ROD(t), can be estimated in real time during the transmit period, or across multiple transmission pulse repetition intervals, in the closed loop feedback for the nominal N cycle transmit waveform, Eqn (1). Components including DC bias, Q, resonant frequency, and harmonic levels calculated in-vivo by analysis of the RO data during the nominal N cycle transmit waveform plus ring-down periods, of total duration T.sub.BZ.
(57) During the blind zone period, T.sub.TX<t?T.sub.BZ 940, the ring-down residue and blind zone period are minimized by manipulation of V.sub.d(t). One objective function 950, Eqn (2), is the closed loop weighted (?, ?) sum of the energy of V.sub.RO(t) and the blind zone period duration,
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where T.sub.BZ is the time at which a ?8.7 dB reduction of the displacement amplitude envelope from its peak as estimated from V.sub.RO(t).
(59) Other expressions for the ring-down objective function in Eqn (2) are possible. The first term can itself be a convex sum of the total energy of V.sub.RO(t) and the energy of selected spectral components of V.sub.RO(t).
(60) Eqns (1) and (2) are minimized in the presence of an unknown non-linear system model and parameter uncertainties. During both the nominal N-cycle transmit and ring-down periods, the transmit voltage waveform V.sub.d(t) optimization is determined by gradient methods and model free reinforcement machine learning methods. The nominal clean receive period 960 commences after the shortened ring down period ends at T.sub.BZ.
(61) Another embodiment,
(62) The joint PMUT operation of
(63) Another variant of the embodiment in
(64) During the nominal N cycle transmit and ring-down periods, the TR PMUT is coupled to the transmitter and the RO PMUT is coupled to RO/TR Receiver. During the post ring-down or clean data period, by operation of double pole single throw switches 1310 1315, the transmitter is shunted to ground, the TR PMUT is coupled to the RO/TR Receiver, and the RO PMUT is uncoupled. Otherwise, the methods to optimize the transmit voltage waveform, V.sub.d(t), with Eqns (1) and (2) are similar.
(65) One method embodiment for the single receiver design of
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(68) There are numerous other embodiments of the joint PMUT design. The designation of the TR and RO components of the joint PMUT may be fixed at design time or be externally switched in real-time. In
(69) To reduce E-field cross-talk between TR and RO PMUTs, another embodiment is a vertical stack or layering of the RO and TR PMUTs 1800,
(70) Other stacked joint PMUT embodiments are realizable. One example uses a series transduction electrode pair in the shape of a disc and ring located on same side of a piezoelectric layer. A stacked joint PMUT design has a TR PMUT with a bottom disc and ring electrode pair below a piezoelectric layer below a ground plane below another piezoelectric layer topped with a disc and ring electrode pair forming the RO PMUT. This embodiment has the advantage of increased displacement and reduced capacitance, a property of the series transduction electrode pair PMUT design, as well as increased electric field isolation between TR and RO PMUTs.
(71) To remove flexural bias between stacked TR and RO components, another joint PMUT embodiment,
(72) The RO vibration sensor may also be optical. Mechanically coupling an optical sensor to a PMUT transducer has the advantage of high electric field isolation between optical and piezoelectrics, superior sensitivity of the optical sensor to small displacements, with the capacity for high pressure ultrasonic acoustic wave generation by piezoelectric induced membrane flexion.
(73) The piezoelectric micromachined optical ultrasonic transducer (PMOUT) is a hybrid TR PMUT and an RO optical sensor. A side view illustration of the PMOUT 2100 is shown in
(74) An example embodiment of optical vibration sensor system compatible with the layout shown in
(75) When the optical waveguide is stationary, the spatial interference pattern is stable. When the waveguide is flexed upward 2320 or downward 2330, the phase and illumination center of the light source is translated across the slits. The result is a shift and amplitude change in the spatial interference patterns for 2382 upward flexion, and 2386 for downward flexion.
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(77) Multiple ADCs may be realized as a single time multiplexed ADC to reduce component count and cost. The optical circuits and signal routing are suitable for low-cost volume production with low-cost dry etch fabrication techniques.
(78) The n-element photodiode array and receiver circuits witness optical waveguide flexions. When n=1, the presence of optical waveguide flexion is witnessed as an AM voltage in V.sub.RO(t) 2510. For n>1, {right arrow over (V)}.sub.RO(t) is the vector of AM voltages corresponding to the intensity spatial distribution across spatial dimension x; a function of both the flexion magnitude and phase of the waveguide displacement waveform d optic (t),
V.sub.RO(t)=f.sub.Optic(d.sub.Optic(t)(3)
(79) An example embodiment of the system design for a simplified PMOUT comprise a single transmit only PMUT, or TO PMUT, and a single RO optical sensor is illustrated in shown in
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and ring-down period,
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where g({right arrow over (V)}.sub.RO(t)) is an inversion of (3) to estimate the scalar d.sub.Optic (t) waveguide displacement waveform from the spatial vector of intensities, and d.sub.ROD(t) is the desired, or training, waveguide displacement function.
(82) The transmission chain is comprised of a direct digital synthesizer (DDS) 2614, followed by a DAC 2616 and low pass filter 2618. The transmit and ring-down waveforms V.sub.d(t) 2645 is formed after voltage gain with amplifier 2640. A common low phase noise reference clock is distributed 2612 to both DAC 2616 and ADCs inside the N-element optical receiver 2670. During transmission and ring-down the PMOUT's top 2140 and bottom 2160 TO electrodes are coupled, by switch 2650, to V.sub.d(t) 2645. After ring-down, the PMOUT's TO electrodes are open circuited from V.sub.d(t) by switch Tx On/Off switch control 2655. The RO optical sensor operates continuously forming a vector stream of analog voltages, V?.sub.1(t), ?V?.sub.2(t), . . . V?.sub.n(t) 2660, which are converted by the n-element optical receiver to digital vector, ?{right arrow over (V)}.sub.RO(t) 2510. In the clean, or post-ring down period, the {right arrow over (V)}.sub.RO(t) is transferred to processor 2610 for time-of-flight detection, ranging, Doppler estimation and imaging.
(83) One embodiment of the operational methodology is shown in
(84) During the transmit n-cycle waveform period 2720, the transmission waveform V.sub.d(t) is optimized in continuous real time by minimization of the error between the observed and desired estimates of the waveguide displacement waveform 2730. During the ring-down period T.sub.TX<t?T.sub.BZ 2740, the transmission waveform V.sub.d(t) is optimized by minimization of weighted (?, ?) sum of the energy of waveguide displacement waveform g(V.sub.RO(t)) and the blind zone period duration 2750.
(85) Other embodiments on the above apparatuses and methods will be apparent to those skilled in the art.
(86) During normal echo-location and imaging, PMOUTs systems, and arrays of PMOUTs, have improved close range detection performance, improved dynamic range, improved sensitivity, improved detection, reduced side-lobe levels after matched filtering, increased frequency discrimination, and increased contrast during imaging. These attributes are due to transmit control of the displacement waveform's Q and bandwidth with reduced uncertainty, with reduced ring-down artifact energy and blind zone period reduction. On receive, the PMOUT's optical sensor's superior sensitivity endowed in part from phase changes at optical wavelengths modulating the intensity profile
(87) The RO optical sensor may also be comprised of a plurality of optical waveguides at different orientation angles and shapes, such as circular or spiral, to sense different bending characteristics or surface modes in the stacked vibrating membrane. Detecting and measuring the presence of non-unimorph bending characteristics increases the number of observable variables in the feedback control system further reducing uncertainty in the transmit waveform.
(88) For a geographically diverse array of PMOUTs, a subset of the PMOUTs may be used for transmission only. The complementary set of PMOUTs are used for receive only. The PMOUTs simplify the troublesome external array calibration problem with the built-in closed loop feedback circuit of each PMOUT improving bistatic detection and imaging.
(89) The foregoing disclosure provides examples, illustrations and descriptions of the present invention, but is not intended to be exhaustive or to limit the implementations to the precise form disclosed. Modifications and variations are possible in light of the above disclosure or may be acquired from practice of the implementations. These and other variations and modifications of the present invention are possible and contemplated, and it is intended that the foregoing specification and the following claims cover such modifications and variations.
(90) As used herein, the term component is intended to be broadly construed as hardware, firmware, and/or a combination of hardware and software. It will be apparent that systems and/or methods, described herein, may be implemented in different forms of hardware, firmware, or a combination of hardware and software. The actual specialized control hardware or software code used to implement these systems and/or methods is not limiting of the implementations. Thus, the operation and behavior of the systems and/or methods were described herein without reference to specific software codeit being understood that software and hardware can be designed to implement the systems and/or methods based on the description herein.
(91) Various elements of the system may employ various levels of photonic, electrical, and mechanical integration. Multiple functions may be integrated on one or more ASICs or modules.
(92) Processors may range, for example, from general-purpose processors and CPUs to field programmable gate arrays (FPGAs) to application specific integrated circuit (ASICs). Software modules (executed on hardware) may be expressed in a variety of software languages (e.g., computer code), including C, C++, Java?, Javascript, Rust, Go, Scala, Ruby, Visual Basic? FORTRAN, Haskell, Erlang, and/or other object-oriented, procedural, or other programming language and development tools. Computer code may include micro-code or micro-instructions, machine instructions, such as produced by a compiler, code used to produce a web service, and files containing higher-level instructions that are executed by a computer using an interpreter and employ control signals, encrypted code, and compressed code.
(93) Some implementations are described herein in connection with thresholds. As used herein, satisfying a threshold may refer to a value being greater than the threshold, more than the threshold, higher than the threshold, greater than or equal to the threshold, less than the threshold, fewer than the threshold, lower than the threshold, less than or equal to the threshold, equal to the threshold, etc.
(94) Certain user interfaces have been described herein and/or shown in the figures. A user interface may include a graphical user interface, a non-graphical user interface, a text-based user interface, etc. A user interface may provide information for display. In some implementations, a user may interact with the information, such as by providing input via an input component of a device that provides the user interface for display. In some implementations, a user interface may be configurable by a device and/or a user (e.g., a user may change the size of the user interface, information provided via the user interface, a position of information provided via the user interface, etc.). Additionally, or alternatively, a user interface may be pre-configured to a standard configuration, a specific configuration based on a type of device on which the user interface is displayed, and/or a set of configurations based on capabilities and/or specifications associated with a device on which the user interface is displayed.
(95) Even though particular combinations of features are recited in the claims and/or disclosed in the specification, these combinations are not intended to limit the disclosure of possible implementations. In fact, many of these features may be combined in ways not specifically recited in the claims and/or disclosed in the specification. Although each dependent claim listed below may directly depend on only one claim, the disclosure of possible implementations includes each dependent claim in combination with every other claim in the claim set.
(96) No element, act, or instruction used herein should be construed as critical or essential unless explicitly described as such. Also, as used herein, the articles a and an are intended to include one or more items and may be used interchangeably with one or more. Furthermore, as used herein, the term set is intended to include one or more items and may be used interchangeably with one or more. Where only one item is intended, the term one or similar language is used. Also, as used herein, the terms has, have, having, or the like are intended to be open-ended terms. Further, the phrase based on is intended to mean based, at least in part, on unless explicitly stated otherwise.