Method for fabricating a row of MOS transistors
10468306 ยท 2019-11-05
Assignee
Inventors
Cpc classification
H01L21/823425
ELECTRICITY
H01L21/823437
ELECTRICITY
H01L27/088
ELECTRICITY
H01L21/823431
ELECTRICITY
H01L29/66545
ELECTRICITY
B82Y40/00
PERFORMING OPERATIONS; TRANSPORTING
H01L21/02293
ELECTRICITY
H01L23/52
ELECTRICITY
H01L29/42392
ELECTRICITY
H01L29/66439
ELECTRICITY
H01L27/0886
ELECTRICITY
H01L29/775
ELECTRICITY
B82Y10/00
PERFORMING OPERATIONS; TRANSPORTING
H01L21/311
ELECTRICITY
H01L27/0924
ELECTRICITY
H01L29/66795
ELECTRICITY
H01L29/78696
ELECTRICITY
International classification
H01L21/8234
ELECTRICITY
H01L23/52
ELECTRICITY
H01L27/088
ELECTRICITY
H01L29/06
ELECTRICITY
B82Y10/00
PERFORMING OPERATIONS; TRANSPORTING
H01L29/775
ELECTRICITY
H01L21/48
ELECTRICITY
H01L21/02
ELECTRICITY
Abstract
A strip made of a semiconductor material is formed over a substrate. Longitudinal portions of the strip having a same length are covered with sacrificial gates made of an insulating material and spaced apart from each other. Non-covered portions of the strip are doped to form source/drain regions. An insulating layer followed by a layer of a temporary material is then deposited. Certain ones of the sacrificial gates are left in place. Certain other ones of the sacrificial gates are replaced by a metal gate structure. The temporary material is then replaced with a conductive material to form contacts to the source/drain regions.
Claims
1. A method for fabricating MOS transistors disposed in a row, comprising the following successive steps: a) forming at least one strip made of a semiconductor material extending on top of and parallel to a substrate; b) covering longitudinal portions of the at least one strip having a same length with sacrificial gates made of an insulating material, wherein the sacrificial gates are spaced apart from each other; c) doping non-covered portions of the at least one strip to form source and drain regions; d) depositing an insulating layer over the sacrificial gates, source regions and drain regions and then depositing a layer of a temporary material between sacrificial gates and over the source regions and drain regions; e) leaving certain ones of the sacrificial gates in place and forming in place of other ones of the sacrificial gates a gate structure by successively depositing a gate insulator and a gate conductor; and f) replacing the temporary material with a conductive material to form drain and source contacts of the MOS transistors.
2. The method according to claim 1, wherein the sacrificial gates have different heights.
3. The method according to claim 2, wherein the sacrificial gates of different heights are formed by successive lithography steps.
4. The method according to claim 2, wherein the sacrificial gates of different heights are formed by photolithography using different doses of irradiation.
5. The method according to claim 1, wherein the step c) comprises the following successive steps: removing certain portions of the at least one strip; and growing by epitaxy, starting from a part of the at least one strip remaining after removing certain portions, a protuberance made of a doped semiconductor material.
6. The method according to claim 5, wherein the at least one strip comprises a plurality of strips and the protuberance electrically connects the plurality of strips to each other.
7. The method according to claim 1, further comprising, between the steps b) and c), a step g) forming spacers protecting lateral faces of the sacrificial gates.
8. The method according to claim 1, further comprising protecting the certain ones of the sacrificial gates left in place by a mask.
9. The method according to claim 1, wherein the sacrificial gates have a width in a range between 2 and 50 nm and are spaced apart with a pitch of less than 100 nm.
10. The method according to claim 1, wherein the substrate is made of bulk silicon.
11. The method according to claim 1, wherein the substrate is a layer of silicon on oxide.
12. The method according to claim 1, wherein the at least one strip is a semiconductor fin.
13. The method according to claim 1, wherein the at least one strip is a suspended semiconductor wire over the substrate.
14. The method according to claim 1, wherein the sacrificial gates are formed from hydrogen silsesquioxane (HSQ).
15. The method according to claim 1, wherein the gate insulator is made of hafnium oxide, and the gate conductor and the conductive material are made of tungsten.
16. The method according to claim 1, wherein the at least one strip comprises a plurality of strips, wherein step a) comprises: a1) depositing a stack of alternating layers of a first and second semiconductor material of different type over the substrate; and a2) removing the first semiconductor by a selective etch to leave the second semiconductor material in place to form the plurality of strips.
17. The method according to claim 16, wherein the protuberance electrically connects the plurality of strips to each other.
18. A method for fabricating MOS transistors disposed in a row, comprising the following successive steps: a) forming a strip made of a semiconductor material that is insulated from a semiconductor substrate by an insulating layer; b) covering longitudinal portions of the strip with sacrificial gates made of an insulating material, wherein the sacrificial gates are spaced apart from each other; c) doping non-covered portions of the strip to form source and drain regions; d) depositing an insulating layer on sidewalls of the sacrificial gates and over the source regions and drain regions and then depositing a layer of a temporary material between sacrificial gates and over the source regions and drain regions; e) replacing certain ones of the sacrificial gates with a gate structure including a gate insulator and a gate conductor to define gate electrodes for a first MOS transistor and a second MO S transistor; f) leaving one of the sacrificial gates in place, said one of the sacrificial gates located between said certain ones of the sacrificial gates that are replaced, to produce an isolation between the first and second MOS transistors; and g) replacing the temporary material with a conductive material to form drain and source contacts of the first and second MOS transistors.
19. The method according to claim 18, wherein the sacrificial gates have different heights.
20. The method according to claim 19, wherein the sacrificial gates of different heights are formed by successive lithography steps.
21. The method according to claim 19, wherein the sacrificial gates of different heights are formed by photolithography using different doses of irradiation.
22. The method according to claim 18, wherein the step c) comprises the following successive steps: removing certain portions of the at least one strip; and growing by epitaxy, starting from a part of the at least one strip remaining after removing certain portions, a protuberance made of a doped semiconductor material.
23. The method according to claim 18, further comprising, between the steps b) and c), a step h) forming spacers protecting lateral faces of the sacrificial gates.
24. The method according to claim 18, further comprising protecting the one of the sacrificial gates left in place by a mask.
25. The method according to claim 18, wherein the sacrificial gates have a width in a range between 2 and 50 nm and are spaced apart with a pitch of less than 100 nm.
26. The method according to claim 18, wherein the sacrificial gates are formed from hydrogen silsesquioxane (HSQ).
27. The method according to claim 18, wherein the gate insulator is made of hafnium oxide, and the gate conductor and the conductive material are made of tungsten.
28. A method for fabricating MOS transistors disposed in a row, comprising the following successive steps: a) forming a strip made of a semiconductor material; b) covering longitudinal portions of the strip with sacrificial gates made of an insulating material, wherein the sacrificial gates are spaced apart from each other; c) doping non-covered portions of the strip to form source and drain regions; d) depositing an insulating layer on sidewalls of the sacrificial gates and over the source regions and drain regions and then depositing a layer of a temporary material between sacrificial gates and over the source regions and drain regions; e) replacing certain ones of the sacrificial gates with a gate structure including a gate insulator and a gate conductor to define gate electrodes for a first MOS transistor and a second MO S transistor; f) leaving one of the sacrificial gates in place, said one of the sacrificial gates located between said certain ones of the sacrificial gates that are replaced, to produce an isolation between the first and second MOS transistors; and g) replacing the temporary material with a conductive material to form drain and source contacts of the first and second MOS transistors.
29. The method according to claim 28, wherein the sacrificial gates have different heights.
30. The method according to claim 29, wherein the sacrificial gates of different heights are formed by successive lithography steps.
31. The method according to claim 29, wherein the sacrificial gates of different heights are formed by photolithography using different doses of irradiation.
32. The method according to claim 28, wherein the step c) comprises the following successive steps: removing certain portions of the at least one strip; and growing by epitaxy, starting from a part of the at least one strip remaining after removing certain portions, a protuberance made of a doped semiconductor material.
33. The method according to claim 28, further comprising, between the steps b) and c), a step h) forming spacers protecting lateral faces of the sacrificial gates.
34. The method according to claim 28, further comprising protecting the one of the sacrificial gates left in place by a mask.
35. The method according to claim 28, wherein the sacrificial gates have a width in a range between 2 and 50 nm and are spaced apart with a pitch of less than 100 nm.
36. The method according to claim 28, wherein the sacrificial gates are formed from hydrogen silsesquioxane (HSQ).
37. The method according to claim 28, wherein the gate insulator is made of hafnium oxide, and the gate conductor and the conductive material are made of tungsten.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These features and advantages, together with others, will be presented in detail in the following description of particular embodiments by way of non-limiting examples in relation with the appended Figures amongst which:
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION
(7) The same elements have been denoted by the same references in the various Figures. For the sake of clarity, only the elements useful to the understanding of the embodiments described have been shown and are detailed.
(8) In the description that follows, when reference is made to positional qualifiers, such as the terms top, on top of, lower, upper, etc., or to orientational qualifiers, such as the terms horizontal, vertical, etc., reference is made to the orientation of the elements in the Figures Unless otherwise specified, the expression around means to the nearest 10%, preferably to the nearest 5%.
(9)
(10) At the step in
(11) The layers 3, 5, 7 and 9 are etched in such a manner as to form, as seen from above, a strip 11 connected at each of its ends to contact pads 13A and 13B, for example of rectangular or square shape. The contact pads 13A and 13B are wider than the strip 11. The strip 11 has, for example, a width in the range for example between 5 and 50 nm, around 25 nm, and a length in the range, for example, between 50 and 500 nm, around 300 nm.
(12) At the step in
(13) One advantage of this method is to allow the creation of nano-wires exhibiting a high mechanical resistance and whose length can go up to 1 m. In addition, it is possible to create chains of nano-wires by forming several structures, such as the structure shown in
(14) It is clear for those skilled in the art that it is possible with this method to produce a single or more than two semiconductor wires suspended one above the other.
(15) For reasons of simplification of the Figures, the contact pads 13A and 13B are not shown in
(16) At the step in
(17) In order to form the sacrificial gates 17, a layer of a resist being photosensitive and/or sensitive to a beam of electrons is deposited on the structure in
(18) At the step in
(19) At the step in
(20) For a higher number of suspended wires, these operations will need to be repeated until only one visible wire remains (i.e., the bottom-most wire). In the case where only a single suspended wire is used, this wire may be partially etched.
(21) At the step in
(22) At the step in
(23) At the step in
(24) At the step in
(25) By way of a variant, lower portions of the material of the sacrificial gates could be left under the lower wires of the transistors in the process of formation in order to isolate the future gate conductor from the substrate.
(26) At the step in
(27) At the step in
(28) At the step in
(29) In addition, at the step in
(30) At the step in
(31) At the step in
(32) One advantage of the method described in relation with
(33) According to one variant, it is still possible, at the end of the method, to remove the portions of nano-wires remaining in the sacrificial gates, for example by etching them after having removed the sacrificial gates.
(34) According to another variant, it is possible to form, in place of certain sacrificial gates, new MOS transistor gate regions, for example by using gate insulator and gate conductor materials different from the aforementioned ones. Different materials will allow, for example, different threshold voltages or a lower power consumption to be obtained.
(35)
(36) The example of a row of transistors formed by the steps 1A to 1N exhibits the following features: the transistor T1 is electrically isolated from the transistor T2 by the insulating strip B1; the transistors T2 and T3 are connected in series; the transistor T3 is electrically isolated from the transistor T4 by the insulating strip B2; and the transistors T4 and T5 are connected in series.
(37) In addition, the insulating strips B1 and B2 are formed around portions of the wires F.
(38)
(39) At the step in
(40) At the step in
(41) One advantage of this variant is to avoid having to form masks 29 in order to protect the sacrificial gates intended to isolate the transistors or groups of transistors. The sacrificial gates 17B are therefore intended to isolate the transistors from one another and the sacrificial gates 17A are intended to be replaced by the gates of the transistors.
(42) At the step in
(43) At the step in
(44) According to one variant previously described, other transistors could be fabricated in place of certain sacrificial gates. In this case, it could be envisaged to use a third height of sacrificial gates to isolate the transistors or groups of transistors from one another.
(45)
(46) At the step in
(47) In addition, at the step in
(48) At the step in
(49) At the step in
(50) It is thus possible to form CMOS structures in a simple manner starting from a row of N-channel MOS transistors and of a row of P-channel MOS transistors side by side. This type of configuration is particularly useful for forming logic circuits such as inverter circuits.
(51) More complex logic structures will be able to be formed by associating a larger number of rows of transistors.
(52)
(53) In
(54) One advantage of the fabrication methods described here is that they are compatible with the usual methods of fabricating suspended wires and fins.
(55) Particular embodiments have been described. Many variants and modifications will become apparent to those skilled in the art. In particular, fabrication methods on a bulk substrate have been presented, but these methods may also be carried out on a layer of semiconductor-on-insulator.
(56) In addition, the various variant embodiments of the method for fabricating a row of surrounding gate transistors are adaptable to the fabrication of a row of transistors of the FinFET type.
(57) Moreover, it is possible to form lateral insulating strips of various heights in order to connect neighboring transistors. Various embodiments with different variants have been described hereinabove. It will be noted that those skilled in the art will be able to combine various elements of these various embodiments and variants without having to make use of any inventive step.