Method for encapsulating a nanostructure, coated nanostructure and use of a coated nanostructure
10464037 · 2019-11-05
Assignee
Inventors
Cpc classification
B01J13/04
PERFORMING OPERATIONS; TRANSPORTING
C23C14/226
CHEMISTRY; METALLURGY
C23C16/4417
CHEMISTRY; METALLURGY
B01J13/02
PERFORMING OPERATIONS; TRANSPORTING
B82Y40/00
PERFORMING OPERATIONS; TRANSPORTING
C23C16/04
CHEMISTRY; METALLURGY
A61P43/00
HUMAN NECESSITIES
C23C14/04
CHEMISTRY; METALLURGY
C23C18/08
CHEMISTRY; METALLURGY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B82Y30/00
PERFORMING OPERATIONS; TRANSPORTING
H01M10/0525
ELECTRICITY
H01G9/2059
ELECTRICITY
International classification
C23C14/04
CHEMISTRY; METALLURGY
C23C16/04
CHEMISTRY; METALLURGY
C23C28/00
CHEMISTRY; METALLURGY
A61K9/50
HUMAN NECESSITIES
H01M10/0525
ELECTRICITY
B01J13/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to a method for encapsulating a nanostructure, the method comprising the steps of: providing a substrate; forming a plug composed of plug material at said substrate; forming a nanostructure (on or) at said plug; forming a shell composed of at least one shell material on external surfaces of the nanostructure, with the at least one shell material covering said nanostructure and at least some of the plug material, whereby the shell and the plug encapsulate the nanostructure. The invention further relates to a coated nanostructure and to the use of a coated nanostructure.
Claims
1. A method for encapsulating a nanostructure, the method comprising the steps of: providing a substrate; forming a plug composed of plug material at said substrate; forming a nanostructure at said plug; forming a shell composed of at least one shell material on external surfaces of the nanostructure, with the at least one shell material covering said nanostructure and at least some of the plug material, whereby the shell and the plug encapsulate the nanostructure, wherein the nanostructure is formed by a growth technique selected from the group of members consisting of physical vapour deposition, chemical vapour deposition, electro- or electroless deposition, molecular beam epitaxy and inkjet printing, and wherein the nanostructure is fabricated using a material that can be deposited or grown as a nanostructure on top of a seed wherein a step of providing seeds on the substrate prior to or directly after the step of forming a plug is provided, with the seeds being provided in a patterned manner on said substrate or on the plug.
2. The method in accordance with claim 1, wherein the plug is formed by a sputtering or other deposition processor by a printing or nanoimprinting method.
3. The method in accordance with claim 1, wherein the shell is formed by a sputtering or other deposition process or by a printing or nanoimprinting method.
4. The method in accordance with claim 1, wherein a material of the plug is selected from the group of materials comprising: oxides, or inert stable materials including metals or metal alloys.
5. The method in accordance with claim 1, wherein a material of the shell is selected from the group of materials comprising: oxides, inert stable materials including metals or metal alloys.
6. The method in accordance with claim 1, wherein the shell is formed from the same material as the plug.
7. The method in accordance with claim 1, wherein at least one of the plug and the shell is adapted to act as a physical and/or a chemical barrier from the substrate and/or the environment.
8. The method in accordance with claim 1, wherein the nanostructure is formed at said plug having a size selected in the range of 10 nm to 10000 nm in at least one dimension thereof.
9. The method in accordance with claim 1, wherein the nanostructure is composed of at least one core material.
10. The method in accordance with claim 9, wherein, in the case of plural materials, these different materials are either mixed or arranged adjacent to one another.
11. The method in accordance with claim 1, wherein a material of the nanostructure is selected from the group of materials consisting of: Ag, Au, Cu, Al, Co, Ni, Fe, Gd, Pt, Mg, Ca, Na, Li alloys, oxides, a Cu-nanohelix, a contrast agent for imaging, magnetic material for hyperthermia treatment, nanopropeller shapes for movement and drug delivery, magnetic materials for magnetic therapy, radioactive materials, materials exhibiting plasmonic activity, materials susceptible to oxidation and combinations of the aforementioned materials.
12. The method in accordance with claim 1, comprising the further step of separating the encapsulated nanostructure from the substrate to form a discrete encapsulated nanostructure.
13. The method in accordance with claim 1, further comprising the step of removing the plug and the nanostructure to form a hollow shell.
14. The method in accordance with claim 1, comprising the further step of providing a sacrificial layer on the substrate prior to the step of forming the plug.
15. The method in accordance with claim 1, wherein the step of forming the plug and/or the step of providing the nanostructure is effected by a lithographic technique.
16. The method in accordance with claim 1, wherein the shell is composed of a plurality of different materials or shell layers of different material.
17. The method in accordance with claim 1, wherein the shell is deposited in the form of at least one layer of a biologically active or pharmaceutical material and at least one further layer encapsulating the at least one layer of biologically active or pharmaceutical material.
Description
(1) The invention will be explained in more detail in the following also with respect to further features and advantages by way of example with reference to embodiments and to the enclosed drawing. The Figures of the drawing show in:
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(11) A first example of manufacture of encapsulated nanostructures will now be given with reference to the scheme of fabrication depicted in
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(13) The images of
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(16) A second example of manufacture of encapsulated nanostructures will now be given with reference to the scheme of fabrication depicted in
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(18) Following the fabrication of the sacrificial layer 22, the plug 16 and the core 18 are patterned on the sacrificial layer 22 (see
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(23) Configuring the plug 16 such that it is easily dissolved or removed, also means that the core 18 can constitute e.g. a medication that can be released from the shell 20, once the plug 16 has been dissolved. In this way the shell 18 could be a container for medication. Thus, choosing a plug 16 that is dissolved in a suitable environment, possibly triggered by a biological marker, can facilitate the triggered release of a material of the core 18 that may have desirable properties, e.g. the material can be used for the targeted delivery of a compound or as an imaging marker at a location of application.
(24) In the same way applications exist in which the shell 20 encapsulates a super-paramagnetic material of any shape, preferably of a rod-shaped form. After coating the superparamagnetic nanostructure 18 with an oxide, silane chemistry can be used to chemically functionalize this coated nanostructure 10. The chemical functionalization may be selected such that it targets specific cell types and/or facilitates endocytosis of the particles. Thereafter it is available for applications of low frequency magnetic fields that can be used to kill or disable the cells or to induce other cell functions following the mechanical stimulation. The superparamagnetic nanostructure 18 can be tracked and/or guided as it is moved so that the targeted specific cell types and/or the particles in question can be reached by the super-paramagnetic nanostructure 18.
(25) A detailed example of manufacture will be explained according to the scheme depicted and explained with reference to
(26) In a first step, an array of the Au nanoseeds 12 was patterned on a substrate 14 by block-copolymer micelle nanolithography (BCML) (see the top illustration of
(27) Examples of wafers that can be used are: glass (SiO.sub.2, sapphire, ITO, etc.), Si, Ge, silicon on insulator (SOI), silicon nitride, and gallium arsenide etc.
(28) Although Au nanoparticles were arranged on the substrate 14 as seeds 12 in this example, naturally also other materials, such as Pt, Ag, In, Fe, Zr, Al, Co, Ni, Ga, Sn, Zn, Ti, Si, Ge, Fe, or thereof alloys can be deposited as seeds 12. Also the sizes of the seeds 12 can be varied, for example for a size range of 2 to 30 nm. Moreover, the gaps present between the seeds 12 can be varied for size ranges of, for example, 20 to 300 nm. The size of the seeds 12 and the spacing between the seeds 12 and the pattern of the seeds 12 can readily be tuned by controlling the concentration and composition of the metal ions and the block-copolymers. Moreover, any lithographic technique (see e.g.
(29) Using two electron-beam evaporators, and two degrees-of-freedom (DOF) of rotation of the substrate during the growth process, 3D cores of nanostructures including spheres, rods, helices, zigzags, etc. can readily be attained. The growth of helices is for example detailed in the publication by A. G. Mark, J. G. Gibbs, T. -C. Lee, P.Fischer: Hybrid nanocolloids with programmed 3D-shape and material composition, Nature Materials 12, 802 (2013).
(30) In a subsequent step a thin alumina (Al.sub.2O.sub.3) layer was grown to cover the entire surface of the substrate as a shell 20 using atomic layer deposition (ALD) at T=100 C. with 0.1 nm/cycle of the growth rate by injecting trimethylaluminum (TMA) and deionized H.sub.2O repeatedly.
(31) This process is not limited to ALD, so that any growth technique that permits the growth of very thin uniform layers on the entire surface of the core 18 can alternatively be used to form a shell 20. Such processes include sputtering, PVD, MBE, CVD, silanization (gas or solvent phase), etc. Moreover, the GLAD technique can be directly used for the growth of the shell 20 by manipulating the substrate during the growth.
(32) In order to detach the coated nanostructures 10 from the substrate 14 these were separated by sonicating a piece of sample wafer (1 cm.sup.2) in an aqueous solution of 1 mM sodium citrate (or other appropriate stabilizers) for 2 min.
(33) The method described in the foregoing allows the growth of custom tailored nano-particles 10 that for instance are magnetic and that can be used in biological environments, e.g. bood, cells, etc. The shell permits chemical functionalization and the core structure can give the nanoparticle functions that cannot or only with difficulty be realized with other methods; it is possible to grow particles that contain multiple functionalities and that are stable in solution by use of the method described herein: 1. MRI contrast agent: Gd, Fe oxides (Fe.sub.2O.sub.3, Fe.sub.3O.sub.4, etc.), FePt, and Mn are commonly used as a contrast agent to improve the visibility of internal body structures in magnetic resonance imaging (MRI). The method can permit the fabrication of image contrast agents with not only such materials in a way to improve their lifetime and decrease their toxicity, but also using materials with magnetic properties for strong signal contrast. Such a new class of colloidal particles expands their utility as an imaging contrast agent for various imaging techniques, for instance magnetic resonance imaging (MRI), magneto-motive ultrasound imaging, photoacoustic imaging, surface enhanced Raman spectroscopy (SERS) imaging, dark-field imaging, etc. 2. Micro- /Nano- robots: Helical shaped structures are used as swimmers and propellers in solution and biological media. The plug+shell concept described herein enables the surface chemistry on the plug 16 and the shell 20 to be selected for drug delivery (by molecular binding), for local surgery, and for dynamic spectroscopy and imaging (by Brownian motion or modulation) as well as protecting all the sections of the propellers (see e.g.
(34) Prior art relied known to the inventors and from which this application is distinguished: 1. Li, J. F.; Huang, Y. F.; Ding, Y.; Yang, Z. L.; Li, S. B.; Zhou, X. S.; Fan, F. R.; Zhang, W.; Zhou, Z. Y.; WuDe, Y.; Ren, B.; Wang, Z. L.; Tian, Z. Q., Shell-isolated nanoparticle-enhanced Raman spectroscopy. Nature 2010, 464 (7287), 392-395. 2. Li, J. F.; Tian, X. D.; Li, S. B.; Anema, J. R.; Yang, Z. L.; Ding, Y.; Wu, Y. F.; Zeng, Y. M.; Chen, Q. Z.; Ren, B.; Wang, Z. L.; Tian, Z. Q., Surface analysis using shell-isolated nanoparticle-enhanced Raman spectroscopy. Nat. Protocols 2013, 8 (1), 52-65. 3. Reineck, P.; Gmez, D.; Ng, S. H.; Karg, M.; Bell, T.; Mulvaney, P.; Bach, U., Distance and Wavelength Dependent Quenching of Molecular Fluorescence by Au@SiO2 Core-Shell Nanoparticles. ACS Nano 2013, 7 (8), 6636-6648. 4. Wang, W.; Li, Z.; Gu, B.; Zhang, Z.; Xu, H., Ag@SiO2 Core-Shell Nanoparticles for Probing Spatial Distribution of Electromagnetic Field Enhancement via Surface-Enhanced Raman Scattering. ACS Nano 2009, 3 (11), 3493-3496. 5. Song, C.; Chen, J.; Abell, J. L.; Cui, Y.; Zhao, Y., AgSiO2 Core-Shell Nanorod Arrays: Morphological, Optical, SERS, and Wetting Properties. Langmuir 2011, 28 (2), 1488-1495. 6. Hu, Z.; Liu, Z.; Li, L.; Quan, B.; Li, Y.; Li, J.; Gu, C., Wafer-Scale Double-Layer Stacked Au/Al2O3@Au Nanosphere Structure with Tunable Nanospacing for Surface-Enhanced Raman Scattering. Small 2014, 10 (19), 3933-3942. 7. Gao , C.; Lu , Z.; Liu , Y.; Zhang, Q.; Chi, M.; Cheng, Q.; Yin, Y., Highly Stable Silver Nanoplates for Surface Plasmon Resonance Biosensing. Angewandte Chemie International Edition 2012, 51 (23), 5629-5633. 8. Yang, X. H.; Fu, H. T.; Wong, K.; Jiang, X. C.; Yu, A. B., Hybrid Ag@TiO 2 core-shell nanostructures with highly enhanced photocatalytic performance. Nanotechnology 2013, 24 (41), 415601 9. A. G. Mark, J. G. Gibbs, T.-C. Lee, P.Fischer: Hybrid nanocolloids with programmed 3D-shape and material composition, Nature Materials 12, 802 (2013) 10. P. Fischer and A. Ghosh, Magnetic nanostructured propellers, U.S. Pat. No. 8,768,501 11. K. J. Robbie, M. J. Brett, Glancing angle depositions if thin films, U.S. Pat. No. 6,206,065 12. M. Arnold, T. Lohmller, J. Spatz, Verfahren zur Herstellung von flchigen
(35) Gren- oder Abstandsvariationen in Mustern von Nanostrukturen auf
(36) Oberflchen, DE102007017032B4.
LIST OF REFERENCE NUMERALS
(37) 10 encapsulated nanostructure/core-shell particle
(38) 12 seeds
(39) 14 substrate
(40) 16 plug
(41) 18 nanostructure/core
(42) 20 shell
(43) 22 sacrificial layer
(44) 24 shell tube particles
(45) A, B type of material