Roll-removal device, winding device and method for transporting away a plurality of rolls which have been wound to completion

Abstract

The invention describes a roll-removal device by means of which a plurality of rolls which have been wound to completion are transported away from a winding shaft having a displacement device for displacing the rolls relative to the winding shaft, in order to withdraw the rolls from the winding shaft, having a receiving device for receiving the rolls, and having a transfer device for transferring the rolls from the displacement device to the receiving device, wherein the rolls can be rolled freely at least in certain regions, the rolls rolling about their rolling axes. By means of this device for changing the position of the rolls axes, the roll axes of two adjacent rolls can be moved to an angle of less than 180 degrees in relation to one another.

Claims

1. A roll-removal device by means of which a plurality of rolls which have been wound to completion are transported away from a winding shaft, which device is comprised of the following: a displacement device for displacing the rolls relative to the winding shaft, in order to withdraw the rolls from the winding shaft, wherein the displacement device has prominences that contact the roll; a receiving device for receiving the rolls; and a transfer device for transferring the rolls from the displacement device to the receiving device, wherein the rolls can be rolled freely at least in certain regions, the rolls rolling about their rolling axes; wherein a device for changing the positions of the roll axes of the rolls, whereby the roll axes of two adjacent rolls can be brought to an angle () of less than 180 degrees in relation to each another.

2. The roll-removal device according to claim 1; wherein the transfer device is comprised of a device for accelerating the rolls.

3. The roll-removal device according to claim 2; wherein the device for accelerating the rolls comprises a device for tilting a support surface on which the rolls are resting, with the tilting axis being oriented essentially parallel to the axial extent of the winding shaft.

4. The roll-removal device (2) according to claim 1; wherein the device for changing the positions of the roll axes of the rolls is comprised of at least one displacement device having at least one displacement element which is disposed along a line having a convex configuration.

5. The roll-removal device according to claim 4; wherein the displacement element is comprised of a convexly configured tube or rod.

6. The roll-removal device according to claim 5; wherein the displacement element is comprised of a roll or wheel having an axis of rotation which is disposed tangentially to the convexly configured line.

7. The roll-removal device according to claim 6; wherein the roll or wheel is freely rotatably mounted and/or drivable.

8. The roll-removal device according to claim 6; wherein the roll or wheel has a peripheral surface which is comprised of polytetrafluoroethene, at least in some regions.

9. The roll-removal device according to claim 1; wherein the prominences reduce frictional contact of the rolls with the displacement device is reducible, for at least a brief time.

10. The roll-removal device according to claim 9; wherein at least a part of the prominences is formed in the displacement device.

11. The roll-removal device according to claim 9; wherein at least a part of the prominences is comprised at least partly of polytetrafluoroethene.

12. The roll-removal device according to claim 1; wherein at least a part of the prominences is disposed in or on the displacement device as separate components.

13. The roll-removal device according to claim 1; wherein the device for changing the positions of the roll axes of the rolls is disposed on a displacement device by means of which the winding shaft is disposed transversely to the axis can be moved.

14. The roll-removal device according to claim 1; wherein the displacement device is comprised of rails disposed on both sides of a support surface, having slides which are movable on the rails, which slides bear the device for changing the positions of the roll axes of the rolls.

15. A winding device, comprised of: a winding shaft on which at least two rolls can undergo winding, in a winding position; a feed device whereby webs of material can be fed to the rolls; and a transfer device whereby the winding shaft can be removed from the winding position and transported to a roll-removal device; and a roll-removal device according to claim 1.

16. A method whereby a plurality of rolls which have been wound to completion are transported away from a winding shaft, said method employing the roll-removal device according to claim 1 and having the following steps: the rolls are displaced relative to the winding shaft, by means of a displacement device, in order to withdraw the rolls from the winding shaft; the rolls are received by a receiving device; and the rolls are transferred from the displacement device to the receiving device, by means of a transfer device wherein the rolls can be rolled freely at least in certain regions, the rolls rolling about their rolling axes; wherein the roll axes of two adjacent rolls can be brought to an angle () of less than 180 degrees in relation to each another, by means of a device for changing the positions of the roll axes of the rolls.

Description

(1) Additional exemplary embodiments of the invention will be apparent from the description, and the drawings.

(2) FIG. 1 illustrates a roll-removal and winding device, following the removal of rolls;

(3) FIG. 2 illustrates a roll-removal and winding device, following the removal of rolls, with the receiving table being displaced;

(4) FIG. 3 illustrates a roll-removal and winding device during expelling of the rolls;

(5) FIG. 4 illustrates a roll-removal and winding device following positioning of the new winding cores;

(6) FIG. 5 illustrates a roll-removal and winding device during the installation of the new winding cores; and

(7) FIG. 6 illustrates the positioning of two rolls with respect to each other after changing of their positions.

(8) FIG. 1 illustrates a winding device 1 and a roll-removal device 2. The winding device comprises as components two parts of a machine frame 3, 4, in which a web guiding roll 5 is rotatably mounted, which roll 5 is the last roll over which the at least one web of material runs before it reaches the winding roll. The web guiding roll is often not mounted directly in the described parts of the machine frame. It may also be mounted in intermediate frame elements in order to be movable with respect to the machine frame. The web guiding rolls 5 may be contact rolls. With such a contact roll, the web of material is guided to the winding roll in such a way that a defined quantity of air is included between the individual layers of the winding. For this purpose, a defined distance is established between the web guiding roller and the winding roll.

(9) A winding shaft 6 is illustrated. The shaft 6 is shown as being rotatably mounted in the parts 3, 4 of the machine frame; however, this is a simplified representation. As a rule, the winding shaft is rotatably mounted in auxiliary frames, so as to be movable radially and/or in the circumferential direction of the web guiding roll. Movement in the circumferential direction is needed, e.g. in the course of an automatic change of rolls. The adjustability in the radial direction relative to the web guiding roll 5 is needed in order to be able to adjust the above-described distance between the web guiding roll 5 and the winding shaft 6.

(10) The winding shaft 6 bears one or more winding cores 7, four such winding cores being shown in the present exemplary embodiment. At the point in time illustrated, the winding cores have several layers of material web wound onto them, wherewith each winding core 7 is associated with a specific material web 8. A winding core 7 and the associated and already wound part of the material web 8 form a winding roll 9. The material webs 8 as a rule are generated from a single web of material. In order to prevent contacting of the edges of a material web which has been separated into separate individual material webs 8, the material webs 8 are disposed at a distance 10 from each other, on the web guiding roll 5. This distance in each case is often set up by cutting out and removing a narrow strip from a material web, between two material webs 8. The individual winding cores 7, however, are in contact with each other, wherewith ultimately the end faces of the winding cores extend outside of the ends of the wound material webs.

(11) Winding rolls 11 which have been wound to completion and which have been removed from the winding device 1, are disposed on the roll-removal device 2, which is illustrated in FIG. 1 opposite to the winding device 1, and have their winding cores still in the pushed-on state on the respective associated winding shaft 12, which is to say that the winding shaft 12 is still pushed into the winding cores. Under these circumstances, the winding shaft 12 has one of its ends held in a holder 13, with the winding shaft 12 and the holder 13 being couplable together and also separable from each other, whereby the holder 13 can receive a winding shaft 12 with rolls which have been wound to completion, from the winding device 1.

(12) Due to the generally high weight of the rolls, the holder 13 cannot hold them via the winding shaft, but rather the rolls rest on a receiving table 14 which is trough-shaped so that the rolls cannot accidentally roll off of the receiving table 14.

(13) The roll-removal device 2 can be mounted on roller conveyors or rails, and can be displaced by means of wheels in the direction of the arrow z.

(14) In addition, the roll-removal device 2 is comprised of a transfer device 15 by means of which the rolls 11 can be passed to a receiving device 21.

(15) The receiving device may in turn transfer the rolls to a transporting device for removal or for further transport, or may transfer them to a packaging machine for packaging the rolls. The receiving device may itself serve for the further transport function.

(16) The transfer device 15 comprises, as core elements, slides 16 which are movable on rails 17 disposed on both sides of the receiving table 14. For this purpose, a drive is. Between two slides, a pushing device 20 is provided. In the exemplary embodiment illustrated, it is comprised of a curved rod 18, the point of maximum deviation which, located approximately midway between the slides 16, and regarded in the y-direction, comes closest to the trough of the receiving table 14 and thereby closest to the rolls. From there, the rod, regarded in the direction of the slides, becomes increasingly more distant from the rolls 11. Small rolls 19 are provided which are freely rotatable on the rod and which taken together overall have a convex shape contributed by the rod. In place of the rolls, small wheels may be provided. It is advantageous if the rolls 19 or the wheels are very easy to move, wherewith thus they will not damage the rolls 11 when they contact said rolls.

(17) The slides may also bear a support element 25 which, similarly to the receiving table 14, is trough-shaped; empty winding cores 7 are placed on said support element. These winding cores 7 are available as replacements when changing winding rolls.

(18) The roll-removal device 2 may further be configured so as to tilt the receiving table 14. For this purpose, a device is provided for producing a tilting force, which device operates by causing a lowering of the side 22 of the receiving table which faces away from the pushing device 20 and/or a raising of the side 23 of the receiving table which faces toward the pushing device 20 (where the notions of facing away from and facing toward are regarded from the position of the rolls 11); in this way, the rolls can be rolled off of the receiving table.

(19) The side 22 of the receiving table 14 which faces away from the pushing device is provided with burl-like prominences 24 which extend out of the surface of the receiving table 14. These nubs are advantageously arranged along a line which runs essentially parallel to the trough. They may be inserted in and fixed in holes in the receiving table. Also it is possible for them to be of unit construction with the receiving table.

(20) Changing of the rolls, and in particular transfer of the rolls 11 to the receiving device 21 will now be described, with reference to FIGS. 1 to 5. A significant feature of the roll changing in the winding device 1 is that the winding shaft 12 is slightly separated from the web guiding roll, so as to give rise to a gap. The new winding shaft 6 with the winding cores 7 already pushed onto it is disposed against the material webs 8, slightly upstream. Then separate steps comprising cutting to separate the material webs 8 and winding of the newly formed material web starting regions onto the winding cores 7 are carried out. These web starting regions are caused to adhere to the new winding cores 7 by known means, e.g. by adhesive bonding materials or electrostatic forces. The winding shaft 12 with the winding rolls 11 is placed on the receiving table 14 by a device, such that the winding shaft 12 is received by the holder 13. Then the overall roll-removal device 2 is moved in the direction of the arrow z. Since the holder is not displaceable, at least in the axial direction of the rolls 11, or is at least held so as to be not displaceable, the described movement also causes the winding shaft 12 to be withdrawn from the winding cores. At this point, the rolls 11 are subjected to only a support force which is applied by the receiving table 14. As illustrated in FIG. 2, the roll-removal device 2 has been displaced over the entire displacement path.

(21) Next, as illustrated in FIG. 3, the transfer device 15 is moved in the direction of the arrow y, so that now the pushing device 20 engages the rolls, wherewith the rolls 19 come into contact with the rolls 11. The contacting occurs first with the rolls 11 which are disposed in the region of the point of maximum deviation of the pushing device. These are accordingly caused to rotate around their roll axes. This movement is superposed over a rotational movement around a vertical axis associated with the given roll 11, which is essentially caused by the fact that the contact is initially active only in the region of one end of a roll, wherewith for the described rotation of this roll less force is required than for the pushing of the rolls. In order to keep the force of the described rotation low, the nubs described above are provided. The rolls run on these nubs, which facilitates the described rotation. However, the opposite case can also occur, with the rolls initially being pushed somewhat away and then, after a given roll comes up against one or more of the nubs, the roll undergoes rotation, in consequence of the now temporarily reduced adhesion force.

(22) When the pushing device is moved farther, other rolls are also engaged in the described manner.

(23) Regardless of whether a movement away resulting from pressing occurs first or the described rotation occurs first, the effect will be that the roll axes of the rolls will no longer be aligned, and will no longer subtend a 180 angle. Instead, the rotational axes will form a set of tangents which are disposed along a curved line analogous to the rod 18. Accordingly, pairs of these rotational axes will subtend between them an angle of less than 180. The aggregate effect of this is that the rolls roll in slightly different directions. These rolling directions are represented in FIG. 3 by the arrows 26. Ordinarily, the rolling directions will each be a direction perpendicular to the roll axis of the given roll. Based on the described disposition of the roll axes, the rolls 11 will be observed to move apart as they are rolled away. Accordingly, one avoids jamming of the rolls during the rolling-away process, and thereby one reliably avoids the risk of damage.

(24) In the described process, tilting of the receiving table 14 can have a beneficial effect. This procedure is advantageous because then the pushing device does not by itself have to apply all of the force for instituting the movement of the rollers 11. Excessive pressure applied to the rolls by the rolls 19 could damage the former. Moreover, without the assistance of the tilting, the rod 18 might need to be made more massive.

(25) FIG. 4 illustrates the situation when all of the rolls have been completely rolled off onto the receiving device 21. FIG. 4 further shows that the transfer device 15 has moved so far in the direction of the arrow y that the axes of the winding cores 7 and the axis of the winding shaft 12 are aligned with each other. In other words, the winding cores and the winding shaft are mutually aligned, wherewith they can be axially pushed together by pushing the winding cores 7 onto the winding shaft 12, namely by displacing the winding cores 7 in their axial direction (the direction z). This process is illustrated in FIG. 5. This leaves behind a winding shaft bearing winding cores, which can be transferred back to the winding device 1. Now it is possible to carry out the next changing of the winding rolls.

(26) FIG. 6 once again illustrates the dispositions of the rolls after the change of position. The two rolls 11 in this Figure are also characterized by their roll axes 27, which are their principal axes for load bearing purposes. The roll axes 27 (indicated with dashed lines) subtend an angle which, according to the invention, is smaller than 180 following the change of position. This means that the directions of movement indicated by the arrows 26 are no longer parallel but are directed apart.

(27) In the described manner not only is a roll-removal device provided, but also a winding system with a winding roll changing device and a roll-removal device.

(28) In the preceding description of the drawings, and also in the descriptions prior to that, various features have been described in conjunction with other features. However, any combination of features is possible, and such combinations may be employed, to the extent that they are practicable.

LIST OF REFERENCE NUMERALS

(29) 1 Winding device. 2 Roll-removal device. 3 Machine frame. 4 Machine frame. 5 Web guiding roll. 6 Winding shaft. 7 Winding core. 9 Web of material. 10 Distance between webs of material. 11 Rolls (i.e. winding rolls). 12 Winding shaft. 13 Holder. 14 Receiving table. 15 Transfer device. 16 Slides. 17 Rails. 18 Rod. 19 [Small] roll. 20 Pushing device. 21 Receiving device. 22 Side facing away from the pushing device 20. 23 Side facing toward the pushing device 20. 24 Nub elements (burl-like prominences). 25 Support element. 26 Arrow. 27 Roll axis. y (Directional arrow.) z (Arrow.) (Angle.)