Pallet container
10464709 ยท 2019-11-05
Assignee
Inventors
Cpc classification
B65D2519/00343
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00273
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00567
PERFORMING OPERATIONS; TRANSPORTING
B65D19/18
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00044
PERFORMING OPERATIONS; TRANSPORTING
B65D77/0466
PERFORMING OPERATIONS; TRANSPORTING
B65D19/40
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D19/40
PERFORMING OPERATIONS; TRANSPORTING
B65D19/18
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A pallet container for storing and transporting liquid contents includes a rigid thin-walled inner container made of thermoplastic, a tube grid frame tightly surrounding the plastic inner container as a supporting jacket, and a base pallet, on which the plastic container rests and to which the tube grid frame is securely connected. The base pallet includes an upper support plate of steel sheet, upper support pipes parallel and diagonally directly under the support plate, corner feet, central feet, and a base pipe assembly of steel pipes. The assembly circulating below the corner and central feet. At least one central foot has an outer central foot part and an inner central foot part fixed between the upper support pipes and the base-side circulating base pipe assembly in the final assembled state. Both central foot parts loosely engage into each other in a plugged formfitting manner.
Claims
1. A pallet container for storing and for transporting in particular flammable or combustible liquid contents, having a thin-walled rigid inner container made of thermoplastic material, having a tubular lattice frame which, in the form of a supporting casing, tightly encloses the inner plastic container and is made up of horizontal and vertical tubular bars which are welded to one another, wherein the inner plastic container is possibly enclosed by a fire-protection insulating mat, and having a floor pallet, on which the plastic container rests and to which the tubular lattice frame is solidly connected, wherein the floor pallet is of composite design with an upper carrying panel made of sheet steel, with upper carrying tubes running parallel and diagonally directly beneath the carrying panel, with corner feet and midfeet, and with a floor-tube linkage which is made of steel tubing and runs all the way round beneath the corner feet and midfeet, at least one midfoot comprises two separate sheet-steel parts, namely an outer midfoot part and an inner midfoot part, which are specifically formed by punching and bending such that, in a definitively installed state, they are fixed between the upper carrying tubes and the all-round floor-tube linkage, wherein the two midfoot parts, plugged together with a plug-in fit, interengage in a form-fitting manner.
2. The pallet container as claimed in claim 1, the outer midfoot part, having a central smooth outer-wall part with obliquely rearwardly bent side-wall parts each connected laterally thereto, having a narrow head-flange strip, which is bent rearward at right angles and is connected to the outer-wall part and side-wall parts at the top, and having a floor-flange strip, which is bent rearward likewise at right angles and is connected to the outer-wall part and side-wall parts at the bottom, overall has a box-like construction which is open at a rear portion thereof.
3. The pallet container as claimed in claim 2, in the definitively installed state, the outer midfoot part is bent twice on each outer side of the box-like construction, and these bent wall parts form a kind of wall chamber into which opens out a respective right-angled bent portion of the upper carrying tubes running diagonally, said bent portion having its end side screwed, through a through-passage bore made in the floor-flange strip, to the floor-tube linkage, which runs all the way round at floor level.
4. The pallet container as claimed in claim 2, wherein the narrow head-flange strip of the outer midfoot part is connected in an upward direction, from beneath, to an angled rail or a lowermost base ring running horizontally all the way round the tubular lattice frame and, with the inner midfoot part being dispensed with, the lower floor-flange strip of the outer midfoot part is connected to the two upper carrying tubes running diagonally and the all-round floor-tube linkage via the right-angled bent portions.
5. The pallet container as claimed in claim 1, the two midfoot parts, which are plugged together with a plug-in fit and interengage in a form-fitting manner, are plugged together loosely and are free of any direct fastening in relation to one another.
6. The pallet container as claimed in claim 1, the two midfoot parts, which are plugged together with a plug-in fit and interengage in a form-fitting manner, are provided with a locking means for the plug-in fit and, beyond that, are free of any direct fastening in relation to one another.
7. The pallet container as claimed in claim 2, in the definitively installed state, the inner midfoot part is plugged, as it were in the form of an inner-side rear wall for closing the box-like construction of the outer midfoot part, into the floor-flange strip of the outer midfoot part via at least one coordinated peg/slot form-fitting connection, and is otherwise free of any direct solid connection to another component of the floor pallet.
8. The pallet container as claimed in claim 1, in the definitively installed state, the inner midfoot part, in the form of an inner-side rear wall of the box-like construction, forms a solid bearing means with support in the downward direction for the upper carrying tubes running in parallel, wherein the ends of the upper carrying tubes running in parallel are clamped beneath the head-flange strip of the outer midfoot part and are thus fixed without any further fastening.
9. The pallet container as claimed in claim 1, in the definitively installed state, the inner midfoot part, in the form of an inner-side rear wall of the box-like construction, is bent twice on each outer side, and these bent wall parts form a kind of wall chamber into which opens out a respective right-angled bent portion of the upper carrying tubes running diagonally, said bent portion having its end side screwed against the floor-tube linkage, which runs all the way round at floor level.
10. The pallet container as claimed in claim 1, in the definitively installed state, the inner midfoot part, in the form of an inner side rear wall of the box-like construction, is bent in the form of a continuously rounded contour on each of the two outer sides, and these bent wall parts form a kind of wall chamber into which opens out a respective right-angled bent portion of the upper carrying tubes running diagonally, said bent portion having its end side screwed against the floor-tube linkage, which runs all the way round at floor level.
Description
(1) The invention will be described, and explained, in more detail hereinbelow with reference to a preferred exemplary embodiment illustrated in the drawings, in which:
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DETAILED DESCRIPTION
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(11) In the case of this pallet container 10, a fire-protection insulating mat 28 is arranged, in the form of a complete enclosure, directly between the tubular lattice frame 12 and the inner plastic container. It is also the case that the top and the bottom (for support on a pallet) of the inner plastic container are covered, and protected, by the fire-protection insulating mat 28. Appropriate, overlapping access flaps are made in the insulating mat 28 in order to provide access to the filling opening at the top and to the removal fitting at the bottom.
(12) In
(13) The corner feet 22, as mentioned, also consist of plastic, whereas the two lateral midfeet 24 and a rear midfoot 30 here are now produced from stable sheet steel. The floor-tube linkage 26, which is made of steel tubing and runs horizontally all the way round, is located beneath the corner feet 22 and midfeet 24, 30.
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(16) In contrast to the closed box-like midfeet which are known from the prior art, and in the case of which at least the side walls and, in some cases, also the rear walls are welded or soldered, with material bonding, at rightangles to the bottom and top along the outer edges, the embodiment according to the invention constitutes an open box-like component, in the case of which the bent-back side walls are joined in one piece, along a bending line (outer edge of the front wall), to the front wall and to the angled top (or head-flange strip) and the angled bottom (or floor-flange strip), said top and bottom only being bent rearward, so that the top and bottom can be supported against the side-wall parts arranged therebetween, without being fixed by means of a weld connection or the like. The upper and the lower end edges of the twice-bent-back side walls here, rather than butting against the outer edges of the top and bottom, are positioned within the horizontal surface area of the top and bottom, at a spacing therefrom, so that they cannot slip off or slip out.
(17) A look at the drawings shows that the side walls are therefore bent back rearward not along the lateral outer edges of the top and bottom, but a little distance before this, and therefore the corners of the outer edges of the top and bottom are located laterally outside the vertical lines along which the side walls are angled.
(18) In contrast to known pallet structures in the case of which a solid crossmember (e.g. EP 0 673 846) is screwed firmly to the lateral midfeet, welded thereto or formed in one piece therewith, the embodiment according to the invention has its crossmembers, which are designed in the form of parallel tubes, merely plugged into the midfeet and clamped firmly between the outer part and inner part, wherein the parallel tubes are straightforward to produce and likewise straightforward to install during final assembly. Straightforward final assembly is also achieved by the midfeet having essentially their bottoms screwed firmly (cf.
(19) The perspective view of the lateral midfoot 24 in
(20) An open slot 72 is made in the front halves of each of the two shortened supporting-wall parts 70, from the bottom to approximately halfway up said wall parts. In a manner corresponding to this, a respective short sheet-metal nose 74 of slightly lower height than the slot 72 is formed at the lower end of the rounded, inwardly bent side-wall endpieces 46 of the outer midfoot part 38 such that, when the inner midfoot part 40 is definitively installed or placed in position, said sheet-metal nose 74 engages in a precisely form-fitting manner in the slot 72 which is open from the bottom of the front halves of the two shortened supporting-wall parts 70 of the inner midfoot part 40.
(21) It is also the case that the lower periphery of the two main-wall parts 68 of the inner midfoot part 40 has formed on it in each case similar sheet-metal noses which, when the inner midfoot part 40 is definitively installed or placed in position, engage in a precisely form-fitting manner in the downward direction in the short longitudinal slots 64 in the rear half 56 of the lower floor-flange strip 50 (this is not evident in this illustration of the drawing, cf.
(22) For the final assembly of the lateral midfoot parts 24 within the floor pallet 14, provision is made for the two planar main-wall parts 68 of the inner midfoot part to be provided, on their upper periphery in each case, with a semicircular hollow 76 (as support for the parallel steel tubes 32). The upper narrow head-flange strip 48, for the purpose of fixing the tubular lattice frame, has two through-passage holes 62 and a central prestole 78 in the form of a specifically designed threaded hole. The two through-passage holes 62 serve for fixing the angled rail 36 and could also be designed in the form of a prestole-type threaded hole.
(23) The definitively installed state of a lateral midfoot 24 within the floor pallet 14 is illustrated in a corresponding perspective view in
(24) The diagonal steel tubes 34 of the upper carrying-tube linkage of the floor pallet 14 are bent downward by 90 to form a bent portion 80 in each of their two end regions. These bent portions 80, with a length of approximately 90 mm, each engage from above in a wall chamber 82, which is formed from the two smooth main-wall parts 68 and the adjoining, shortened-height supporting-wall parts 70 angled rearward at two locations, and terminate, by way of their circular end surface, on the upper side of the somewhat elevated rear half 56 of the floor-flange strip 50. It is precisely at this location that one of the through-passage holes 62 is provided in each case in the rear half 56 of the floor-flange strip 50. Four-sided indentations or impressions of the tube wall are made over a small distance in the rectilinear ends of the bent portions 80 such that the internal tube diameter at these locations has been reduced from 17 mm to approximately 8 mm, and at the same time a thread has been formed or rolled in such that a kind of threaded sleeve nut (M8) is created there. For the same purpose, it would, of course, also readily be possible for a threaded nut to be pressed into the open end of the bent portions 80. By means of two countersunk screws, which are inserted from beneath through two recessed bores in the base-ring tube structure 26 and through the two inner through-passage holes 62 in the somewhat elevated rear half 56 of the floor-flange strip 50 of the outer midfoot part 38 and are screwed into the threaded sleeve nut of the two bent portions 80 of the diagonal steel tubes 34, the midfoot of the floor pallet 14 is clamped in firmly, and fixed, between the diagonal steel tubes 34 of the upper carrying-tube linkage, or the angled bent portions 80, and the floor-tube linkage 26, without the midfoot of the floor pallet 14 or the floor-flange strip 50 of the outer midfoot part 38 being itself screwed or welded directly to an adjacent part, as is otherwise customary in the case of known midfeet.
(25) The inner midfoot part 40as described aboveis plugged in a form-fitting and captive manner, by means of two latching noses (sheet-metal noses) integrally formed on the lower periphery of the two planar main-wall parts 68, into two corresponding floor-side longitudinal slots 64 in the somewhat elevated rear half 56 of the floor-flange strip 50 of the outer midfoot part 38. There is also a corresponding plug-in connection between the open slot 72 in the two shortened supporting-wall parts 70 of the inner midfoot part 40 and the short sheet-metal nose 74, which is plugged into said slot and is located at the lower end of the rounded, inwardly bent side-wall endpieces 46 of the outer midfoot part 38. There is no need for any further direct fixing of the inner midfoot part 40 to the outer midfoot part 38; however, it is also possible for the midfoot parts to be locked in relation to one another and to be otherwise free of any direct solid connection (screw connection, welding) or else to be connected solidly to one another. For example, it is possible for the midfoot parts, in addition to the form-fitting plug-in connection, to be locked in relation to one another in that the latching noses integrally formed on the planar main-wall parts 68 are rotated slightly after being plugged into the longitudinal slots 64. This simple locking method provides for the cost-effective production of the midfeet in the form of a pre-assembled component for simplified cost-optimized final assembly of the pallet container.
(26) In this definitively installed state, the inner midfoot part 40 is also fixed by the two bent portions 80 of the diagonal steel tubes 34, said bent portions engaging from above, opening out into the wall chamber 82 formed by the supporting-wall parts 70, which are angled rearward at two locations, and being screwed to the base-ring tube structure 26 through the rear half 56 of the floor-flange strip 50. Furthermore, the inner midfoot part 40 of the two midfeet 24, which are arranged along the longitudinal sides of the floor pallet 14, are fixed by the two parallel tubes 32. For this purpose, the two parallel tubes 32 have, at their two tube ends, a pressed-flat end region which is angled somewhat downward, i.e. is bent slightly downward. These angled tube ends 84, then, on the one hand, are supported in the downward direction in the hollow 76, each hollow being formed on the upper periphery of the two planar main-wall parts 68 of the inner midfoot part 40, and, on the other hand, are supported, by way of the upper side of the flattened end regions, against the underside of the head-flange part 48 of the outer midfoot part 38.
(27) In a surprisingly straightforward construction, in the definitively installed state, the inner midfoot part 40 is plugged, as it were in the form of an inner-side rear wall for closing the open-rear box-like construction of the outer midfoot part 38, into the rearwardly bent floor-flange strip 50 of the outer midfoot part 38 via a coordinated peg/slot form-fitting connection and is otherwise preferably free of any direct solid connection (screw connection, welding) to another component of the floor pallet 14. The box-like midfoot 24as seen from the outsidehas a width of approximately 160 mm, a depth (in the inward direction) of approximately 52 mm and a height of approximately 100 mm. The sheet steel used here has a wall thickness of approximately 2 mm. The corner feet and midfeet of the floor pallet of a filled pallet container are usually subjected to very pronounced loading by the fork tines of a forklift truck. In the case of the newly designed outer midfoot part 38, it is, in particular, the rearwardly bent planar side-wall parts 44 and adjoining side-wall endpieces 46, with rounded inward bending, which are subjected to the most pronounced stressing by the fork tines. The stressed wall parts 44, 46 are supported in a stable manner as a result of a short sheet-metal nose 74 being arranged in each case at the outer end of the rounded, inwardly bent side-wall endpieces 46 of the outer midfoot part 38, said sheet-metal nose engaging in a form-fitting manner in the slot 72 which is open from the bottom of the front halves of the two shortened supporting-wall parts 70 of the inner midfoot part 40. In the definitively installed state, the outer ends of the inner midfoot part 40, which form the wall chamber 82, are as it were wrapped around the bent portions 80 of the diagonal steel tubes 34 engaging therein and, as a result of being supported thereon via the form-fitting slot/nose connection, provide additional hold for the stressed wall parts 44, 46 of the outer midfoot part 38.
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(29) The partial illustration in
(30) As far as a composite pallet with plastic feet is concerned, the present solution according to the invention has the advantageous secondary effect that it is possible to dispense with any additional electrical-discharge device for the usually non-conductive plastic feet. In the case of UL-IBCs and the use of the same for combustible or explosive liquid contents, the required approval regulation stipulates a device or measure for discharging electric charges into the underlying surface as being mandatory. The midfeet made of sheet steel are screwed, on the one hand, in the upward direction to the sheet-steel angled rail 36 (and the tubular lattice frame 12) running outer periphery of the upper sheet-steel carrying panel 20 and, on the other hand, to the floor-tube linkage 26, which runs all the way round at the bottom. This ensures that the conductive blow-molded component (inner plastic container) is grounded, via a conductive inner layer, to the outside of the fabric of the fire-protection insulating mat and thus to the lattice cage and/or the floor panel. Even if two filled pallet containers are stacked one above the other, however, it is also ensured that electric charges are discharged from the upper container into the ground. The upper pallet container has the outer-side or front halves 58 of the floor-flange strips 50 of the midfeet and corner feet standing on the uppermost all-round horizontal tubular bar 16 of the tubular lattice frame 12 of the lower pallet container, wherein the floor-tube linkage 26 which runs all the way round the bottom of the upper pallet container, and is fastened beneath the rear halves 56 of the floor-flange strips 50 of the midfeet, butts from the inside against the uppermost all-round horizontal tubular bar 16 of the tubular lattice frame 12 of the lower pallet container, and engages some way from above into the tubular lattice frame 12 of the lower pallet container, and thus prevents the upper pallet container from slipping laterally. The metallic contact between the floor-tube linkage and tubular lattice frame always provides for a reliable discharge of electric charges.
CONCLUSION
(31) It is clear from the above description and the figures how the existing disadvantages of the prior art can be easily eliminated by the technical teaching of the present invention and a component which is straightforward to produce and install is disclosed to a person skilled in the art in the form of a midfoot for a composite pallet.