Water generating atmosphere freezer

Abstract

Improvements to a water generation system is disclosed. The atmosphere freezer to be made from modified, redesigned and rearranged components commonly used in the cryogenics and refrigeration industry but with the focus on generating maximum water from the coil and or panel systems installed inside of a modified cargo container. The atmosphere freezer is targeted to assist Governments, States and Municipal water districts, aqueducts, U.S. Military, waste water reclamation facilities and reservoir, lake and river municipal managers. Applications can also be used in agriculture and large commercial and or private facilities. This system can also be used in disaster and emergency relief, new or existing housing track developments, solar farms, golf courses, hotels, hospitals, large commercial buildings and universities. Each of these applications can have units designed to meet their needs based on the available space for the container(s) and or their need for water.

Claims

1. An atmosphere freezer comprising: a cargo container having a size of 10 to 53-foot long; at least one freezer unit is disposed in said cargo container; said at least one freezer unit having at least two adjacent independent banks of tubes whereby pressurized cryogen or compressed gas refrigerant is flowed through metal coils or metal panels in at least one of said at least two adjacent independent banks of tubes; an insulated metal wire element or heat traces are installed on said metal coils or said metal panels; a turbine is disposed inside of said cargo container and is turned by flowing said compressed gas refrigerant or said pressurized cryogen through at least one of a refrigerant loop circulation system or a cryogen loop circulation system, a solar power collector is disposed on said cargo container whereby said turbine and said solar power collector are electrically wired to said at least one freezer unit; and wherein when a first independent bank of tubes of said at least two adjacent independent banks of tubes is freezing, a second independent bank of tubes of said at least two adjacent independent banks of tubes is defrosting such that heat gathered from said first independent bank of tubes is used to defrost said second independent bank of tubes; and a water collection container is disposed under said at least one freezer unit.

2. The atmosphere freezer according to claim 1, wherein at least one side of said cargo container opens thereby allowing air with a higher humidity than the air inside said cargo container to enter said cargo container.

3. The atmosphere freezer according to claim 1, wherein said water collection container accumulates water for delivery into existing waterways or reservoirs.

4. The atmosphere freezer according to claim 1, wherein said cargo container is a mobile cargo container having 40-foot in length and housing said at least one freezer unit with a 200-ton cooling capacity.

5. The atmosphere freezer according to claim 1, wherein said at least one freezer unit accumulates ice from water condensed from air.

6. The atmosphere freezer according to claim 5, wherein said ice is thawed to produce water.

7. The atmosphere freezer according to claim 4, wherein said cargo container has independent sets of roll-up doors.

8. The atmosphere freezer according to claim 7, wherein said roll-up doors are on long sides of said cargo container.

9. The atmosphere freezer according to claim 7, wherein said independent sets of roll-up doors are adjustable based upon a water generation cycle.

10. The atmosphere freezer according to claim 9, wherein said independent sets of roll-up doors are operable based upon cooling and defrosting said metals coils or said metal panels that are disposed in proximity of said independent sets of roll-up doors.

11. The atmosphere freezer according to claim 4, wherein said cargo container has louver openings.

12. The atmosphere freezer according to claim 11, wherein said louver openings are disposed on long sides of said cargo container.

13. The atmosphere freezer according to claim 12, wherein said louver openings are adjustable based upon a water generation cycle.

14. The atmosphere freezer according to claim 13, wherein individual louver openings are operable based upon cooling and defrosting the at least two adjacent independent banks of tubes having metal coils or metal panels that are in proximity of roll-up doors.

15. The atmosphere freezer according to claim 1, wherein said cargo container further includes structural members secured to a top of said cargo container.

16. The atmosphere freezer according to claim 1, wherein said at least one freezer unit is a semi-closed loop non-compressed cryogen circulating system.

17. The atmosphere freezer according to claim 1, wherein said at least one freezer unit is a closed loop circulation system of compressed gas refrigerant.

18. The atmosphere freezer according to claim 1, wherein said at least one freezer unit passes said pressurized cryogen or said compressed gas refrigerant through said metal coils or said metal panels, alternating in cycles of freezing and electrically heating/defrosting between a first one of at least two adjacent independent banks of tubes and a second one of at least two adjacent independent banks of tubes.

19. The atmosphere freezer according to claim 18, wherein said insulated metal wire element or heat traces are installed on said metal panels and provide a supplement defrosting process to said metal panels.

20. The atmosphere freezer according to claim 18, further comprising said turbine attached to a generator to charge batteries, and said turbine is turned by said pressurized cryogen or said compressed gas refrigerant flowing through said metal coils.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING(S)

(1) FIG. 1 shows a standard cargo container.

(2) FIG. 2a shows a standard cargo container that has been modified with installation of louvers on the long sides of the container.

(3) FIG. 2b shows a standard cargo container that has been modified with installation of roll up openings on the long sides of the container.

(4) FIG. 3a shows the solar panel array installed on top of the container as is commonly done on top of buildings.

(5) FIG. 3b shows structural member(s) 33 extending out horizontally from the top area of the container as needed to provide a larger area for installation of the solar panels.

(6) FIGS. 4a and 4b show perspective views of the water generating atmosphere freezer with the side walls removed.

DETAILED DESCRIPTION OF THE INVENTION

(7) It will be readily understood that the components of the present invention, as generally described and illustrated in the drawings herein, could be arranged and designed in a wide variety of different configurations. Thus, the following more detailed description of the embodiments of the system and method of the present invention, as represented in the drawings, is not intended to limit the scope of the invention, but is merely representative of various embodiments of the invention. The illustrated embodiments of the invention will be best understood by reference to the drawings, wherein like parts are designated by like numerals throughout.

(8) Item Numbers and Description

(9) 20 turbine(s)

(10) 21 fan(s)

(11) 22 coils and or panels

(12) 23 insulated pipes

(13) 24 liquid cryogenic storage tank(s)

(14) 25 controller and or power inverter

(15) 26 condenser and gas refrigerant storage

(16) 27 water collection basin

(17) 28 drain aperture

(18) 29 inclined bottom portion

(19) 30 batteries

(20) 31 temperature and pressure sensors

(21) 32 insulated metal wire element or heat trace

(22) 33 structural member(s)

(23) 34 generator

(24) Current air conditioning coil systems used today in most commercial and industrial buildings prove to generate large amounts of condensate water per day. For example, a 200-ton air conditioning system can produce over 6,000 gallons per day based on regional conditions.

(25) The average results using this calculator can be increased with the (ARC System) to meet the goal of maximum water creation via freezing and defrosting instead of cooling a building. Using a calculation for the outside air factor dramatically effects water production and is 100% of what the (ARC System) uses to produce water vs only using a small portion of the outside air, as is used with typical air conditioning systems which recycle and condition interior air.

(26) The data used to calculate the above 6,000 gallons of water per day, was calculated using an outside temperature of 85 degrees F., an inside temperature of 55 degrees F., an outside relative humidity (RH) of 73% and an indoor relative humidity of 50%. These factors are estimated in this application because no indoor air will be used. A 200-ton system was used in this scenario and the outside air that is being used is 100%. This resulting data is another reason why the (ARC System) was invented, to overcome the limitations of relative humidity (RH), as all industry calculations are based on the environment having no less than 30% RH, however with the ARC System, freezing occurs abundantly within RH levels far below 30%, thus freezing and defrosting is much more effective than just capturing the condensate as utilized in other atmospheric water generators.

(27) FIG. 1 shows a standard cargo container that can be used to house and deliver the (ARC system). A 200-ton system can easily be installed inside a 40-foot cargo container. It is further contemplated that additional tonnage can be incorporated into these containers however, much less tonnage will be used to achieve the desired results using the (ARC System) coil and or panel system described herein.

(28) The equipment involved in the process stated above is the same in essence as is used in the cryogenics and refrigeration industry except the unique (ARC System) is intentionally freezing and defrosting the atmosphere on the coils and or panels to generate maximum usable water thereby overcoming the limitations of relative humidity through cryogenics as freezing can occur within minimal RH levels, while maintaining flexibility for delivery to any area around the world via the containerized systems.

(29) FIG. 2a shows a standard cargo container that has been modified with installation of louvers on the long sides of the container.

(30) FIG. 2b shows a standard cargo container that has been modified with installation of roll-up openings on the long sides of the container to allow absorption of the atmosphere and thus freezing of the atmosphere on the coils and or panels which is then defrosted to generate the water. The openings automatically adjust as the system requires to maximize water generation based on sensors which coordinate the activities of the combined components.

(31) The louvers or roll up openings will be divided into several sections across both of the long sides of the container. Each section will open vertically from the top to the bottom of each section of the container to allow for maximum atmospheric air management onto the coil and or panel systems being frozen and defrosted within.

(32) FIG. 3a shows the solar panel array installed on top of the container as is commonly done on top of buildings.

(33) FIG. 3b shows structural member(s) 33 extending out horizontally from the top area of the container as needed to provide a larger area for installation of the solar panels. Containers will be installed inline or side by side (as required by the end user's physical location limitations) so various configurations can be designed to suit each end user's location. The solar panel array will act much like a solar farm which can be used as a back-up power source to power the ARC System and or store electricity when sunlight is available or when power from the grid or alternate sources is not available and as an aid to the ARC System turbine generator described herein.

(34) FIGS. 4a and 4b show perspective views of the water generating atmosphere freezer with the side walls removed. This is a semi-closed loop non-compressed cryogen circulating system and or closed loop circulation system of compressed gas refrigerant, both which circulate the cryogen or compressed gas refrigerant through metal coils and or metal panels; alternating in rolls of freezing and heating/defrosting. An insulated metal wire element or heat trace 32 is installed along side of the coils and or panels which is heated by low voltage electrical current as needed to supplement the defrosting process. A turbine 20 is attached to a generator 34 which charges the onboard batteries as needed to ensure adequate electricity to run the entire system. These turbine generators are propelled by the pressurized cryogen or refrigeration gas. Turbine is engaged on or off as needed to generate the electrical current used and to charge the onboard batteries.

(35) These figures show 6 to 12 or more fans 21 installed flush along the top of the container which draw air through the louvered or roll up sides providing the required atmospheric air to maximize freezing on the coils and or panels. The optional solar panel array will be significantly cooled from underneath the solar panels by the fans used to draw the atmosphere into the container which is cooled by default from the air drawn over the frozen coils and or panels which are continually being defrosted. This aspect of the system improves the performance of the solar panel array as heat generation is a major factor that limits solar panel performance. The solar panels generate large amounts of heat from absorption of the suns energy which reduces the panels ability to create electricity. With the cold air cooling the bottom of the panels, the solar panel array's performance and longevity increases.

(36) Operation of the Apparatus

(37) In FIG. 4, the non-compressed cryogen in the insulated pipes 23 moves from the liquid cryogenic storage tank(s) 24 and or closed loop circulation system of compressed gas refrigerant to the coils 22 and or panels which alternate in rolls of cooling or heating depending on the coils and or panels either being frozen or defrosted. The optional solar panel(s) and or turbine generator turbine(s) 20 supply power to a controller and or power inverter 25, commonly used to manage an electrical power supply and or a suitable control means such as an electrical switch, which stores the electricity in batteries 30 either gathered from the internally installed turbine generator and or the solar panel array and or provided from the existing grid for cyclic use by the entire system ensuring zero down time as the batteries are constantly being charged and act in concert with the redundant electrical system. The air management is controlled, using fan 21 motors which drives fan propellers, drawing air across the frozen coils and or panels 22 then exiting the cooled air out of the top of the container to cool the solar panel array above the container.

(38) The coils and or panels continually alternate in functioning as either an evaporator (cooling cycle) or as a condenser and gas refrigerant storage 26 (heating cycle) to eliminate the extra apparatuses typically found in air conditioning and refrigeration systems. Thus, while one bank of coils is freezing, another bank of coils is defrosting using the heat gathered from freezing the adjacent side of the system, creating a semi-closed loop system effectively utilizing the byproducts generated from itself.

(39) The liquid cryogenic storage tank(s) 24 and condenser and gas refrigerant storage 26 tanks, circulates cryogen and or gas refrigerant through insulated pipes 23, where it passes through-an expansion or compression valve, (depending on whether freezing or defrosting is required) then back to the compressor or the liquid cryogenic storage tank(s) 24 to repeat the cycle. The frozen coils draw the moisture from the environment causing the accumulation of ice to develop on the surface of the coils when in the freezing cycle. The frozen coils are then defrosted by sending heated cryogen or gas refrigerant into the frozen coils causing them to melt the ice which just formed on the coils and or panels, the melted ice falls by gravity into a water collection basin 27 underneath the coils and or panels 22. The collected water flows along the inclined bottom portion 29, through the drain aperture 28, which delivers water into pipes connected to the existing waterway(s).

(40) Temperature and pressure sensors 31 are used to regulate the flow of cryogen or refrigerant within the coil 22 and or panel system. This allows the system to automatically regulate the amount of time to freeze or defrost the coils. This invention is intended to maximize the use of the first law of thermodynamics which states energy can only be transformed, never lost or destroyed; such as compressed gas creates heat, while expanded gas creates cold, thus one system performing two functions is an effective use of this law.

(41) Applications of the Invention

(42) These units can be delivered and fully operational within a very short period of time. Depending on the geography or topography of the installation, hundreds of units can be interfaced end to end weekly in various locations, to ultimately create many large-scale installations. ARC Systems are designed as needed per end user, with the geographical factors taken into consideration to maximize the ability of each installation to efficiently create large volumes of water 24 hours a day 365 days a year. The end result being many billions of gallons of clean water being delivered annually into existing waterways for public and/or private use in various locations domestically and abroad.

(43) Another logical application is with our military installations. This system can provide large quantities of clean water for our troops anywhere they are located as well as relocation of the units to another site when needed. The application for mobile water installations is endless. From large mining projects to large agriculture operations.

(44) For example, several hundred units can be installed along the sides of Lake Mead to deliver water back into the reservoir to offset their drought battle. This idea can be duplicated as needed anywhere in the world.

(45) Drought Crisis

(46) Water municipalities and districts are the primary targeted end users as many are facing a very serious water supply crisis and do not have any foreseeable solution at this time. With the ARC system, they will be able to generate water for the public and reduce if not eliminate the burden of water conservancy placed on the public. Desert hotels currently recycle most of the waste water they create. This fact makes desert hotels candidates for systems that make water from the air to supplement their water needs in addition to their recycling efforts.

(47) It is another contemplated embodiment to use internally installed turbines 20 propelled by the cryogen or refrigerant gas. These turbines 20 will be connected to generators 34 similar to the generators used on small windmills which are proven to generate large amounts of electricity when wind conditions permit. The main advantage of the ARC System turbines is that it is not dependent on wind. The turbines are spun by the cryogenic or refrigerant gas continually at a minimum of 22-psi which is the equivalent of external winds of over 60-mph. Turbine generators can be used to charge the batteries and to run the equipment directly when needed. An automated onboard wide area network communication device can be incorporated into the ARC systems to ensure reliability and remote management and the servicing of the ARC units.

(48) Thus, specific embodiments of an atmosphere freezer (ARC system) have been disclosed. It should be apparent, however, to those skilled in the art that many more modifications besides those described are possible without departing from the inventive concepts herein. The inventive subject matter, therefore, is not to be restricted except in the spirit of the appended claims.