WIPER DEVICE
20190329735 ยท 2019-10-31
Assignee
Inventors
- Yuuta IWASAKI (Kosai-city, JP)
- Takuji HAIJIMA (Toyohashi-city, JP)
- Hiroya OGASAWARA (Kosai-city, JP)
- Mitsuyoshi TOMIDA (Kosai-city, JP)
- Natsuto HAYAKAWA (Kosai-city, JP)
Cpc classification
B60S1/3425
PERFORMING OPERATIONS; TRANSPORTING
B60S1/245
PERFORMING OPERATIONS; TRANSPORTING
B60S1/0822
PERFORMING OPERATIONS; TRANSPORTING
B60S1/0807
PERFORMING OPERATIONS; TRANSPORTING
B60S1/0859
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A wiper device includes a wiper arm that includes a recess and that is swung due to rotation of a wiper motor, the wiper arm causes a wiper blade coupled to a leading end portion of the wiper arm to perform a wiping operation across a surface of a windshield glass, an acceleration sensor that is installed in the recess of the wiper arm, a drive circuit that generates a voltage to be applied to the wiper motor, and a control circuit that controls the drive circuit such that a voltage to reduce a change in acceleration of the wiper arm, detected by the acceleration sensor, is applied to the wiper motor.
Claims
1. A wiper device comprising: a wiper arm including a recess, that is swung due to rotation of a wiper motor, and causing a wiper blade coupled to a leading end portion of the wiper arm to perform a wiping operation across a surface of a windshield glass; an acceleration sensor that is installed in the recess of the wiper arm; a drive circuit that generates a voltage to be applied to the wiper motor; and a control circuit that controls the drive circuit such that a voltage is applied to the wiper motor so as to reduce a change in acceleration of the wiper arm, detected by the acceleration sensor.
2. The wiper device of claim 1, wherein the control circuit controls the drive circuit such that the voltage applied to the wiper motor is a voltage with a waveform of opposite phase to a waveform of the change in acceleration of the wiper arm detected by the acceleration sensor.
3. The wiper device of claim 1, wherein the recess is open along a length direction of the wiper arm at a side facing the windshield glass.
4. The wiper device of claim 3, further comprising a member that blocks an opening of the recess.
5. The wiper device of claim 1, wherein the acceleration sensor detects acceleration of the wiper arm in a direction intersecting a length direction of the wiper arm.
6. The wiper device of claim 1, wherein a signal wire that is covered by a protective member configured by an elastic body is connected to the acceleration sensor, is routed through the recess, extends outside the recess in a state covered by the protective member at a base portion of the wiper arm serving as a pivot point during swinging of the wiper arm, and is connected to the control circuit.
7. The wiper device of claim 6, wherein: the wiper arm includes a foldable hinge located between the base portion and the leading end portion; the acceleration sensor is installed in the recess between the base portion and the leading end portion; and the protective member and the signal wire extend from the acceleration sensor past the hinge and the base portion to outside the recess, and the protective member and the signal wire have a length enabling a placement direction thereof inside the recess to change due to folding at the hinge or swinging of the wiper arm.
8. The wiper device of claim 6, wherein an overall length of the signal wire is longer than an overall length of the protective member.
9. The wiper device of claim 6, wherein: an end portion of the signal wire covered by the protective member includes a connector that is connected to a signal wire extending from the control circuit; the connector includes an air hole that is in communication with an interior space within the protective member; and the interior space within the protective member is configured such that air is capable of passing through the air hole.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
DESCRIPTION OF EMBODIMENTS
[0039]
[0040] As illustrated in
[0041] The wiper arms 16A, 16B respectively include hinges 38A, 38B near to the rotation shafts 26 so as to allow lock-back of the wiper arms 16A, 16B. In the present exemplary embodiment, the wiper arms 16A, 16B can be folded toward an outside of the vehicle at the hinges 38A, 38B. An acceleration sensor 52 that detects acceleration of the wiper arm 16A is provided in a recess inside the wiper arm 16A provided on a driver's seat side. The acceleration sensor 52 is connected to a wiper control circuit 10, described later.
[0042] The wiper arms 16A, 16B are coupled to pivots 22A, 22B that are rotatably retained by pivot holders 20A, 20B. The pivot holders 20A, 20B are coupled to and retained by a retaining member 24. Note that when there is no particular distinction to be made, the pivot holders 20A, 20B are collectively referred as pivot holders 20, and the pivots 22A, 22B are collectively referred as pivots 22 in the following description.
[0043] The link mechanism 14 according to the present exemplary embodiment is a parallel motion link mechanism for moving the two wiper blades 36A, 36B coupled to the leading end portions 40A, 40B of the respective wiper arms 16A, 16B parallel to each other in the same direction at the same time.
[0044] The link mechanism 14 includes a crank arm 30 and the two link rods 34A, 34B. One end of the crank arm 30 is coupled to the output shaft 11 such that the crank arm 30 rotates integrally with the output shaft 11. One end of each the link rods 34A, 34B is rotatably coupled to another end of the crank arm 30, and another end of each the link rods 34A, 34B is coupled to the corresponding pivot 22A or 22B through a connecting member 32. Note that when there is no particular distinction to be made, the link rods 34A, 34B are collectively referred as link rods 34 in the following description.
[0045] The wiper control circuit 10 that controls rotation of the wiper motor 18 is connected to the wiper motor 18. The wiper control circuit 10 according to the present exemplary embodiment controls the rotation speed of the wiper motor 18 based on a command signal for a rotation speed corresponding to a mode selection position of a wiper switch 50, described later.
[0046] As described above, the wiper motor 18 according to the present exemplary embodiment includes the speed reduction mechanism, and so the rotation speed and rotation angle of the output shaft 11 are not the same as the rotation speed and rotation angle of a main body of the wiper motor. However, since the main body of the wiper motor and the speed reduction mechanism are integral to one another and indivisible in the present exemplary embodiment, the rotation speed and rotation angle of the output shaft 11 are considered synonymous with the rotation speed and rotation angle of the wiper motor 18.
[0047] The wiper switch 50 switches ON or OFF power supplied to the wiper motor 18 from a vehicle battery, configuring a power source, and is connected to the wiper control circuit 10. The wiper switch 50 is capable of switching between a low speed operation mode selection position in which the wiper blades 36A, 36B are operated at low speed, a high speed operation mode selection position in which the wiper blades 36A, 36B are operated at high speed, an intermittent operation mode selection position in which the wiper blades 36A, 36B are operated intermittently at fixed intervals, and a stow (stationary) mode selection position. Command signals for rotation speeds corresponding to the respective mode selection positions are output to the wiper control circuit 10.
[0048] When a signal corresponding to a mode selection position is output from the wiper switch 50 and input to the wiper control circuit 10, the wiper control circuit 10 performs control corresponding to the signal output from the wiper switch 50. The wiper control circuit 10 also detects juddering of the wiper blade 36A based on a signal output from the acceleration sensor 52 provided at the wiper arm 16A. In cases in which juddering has been detected, the wiper control circuit 10 controls a voltage supplied to the wiper motor 18 so as to suppress the juddering.
[0049]
[0050] Note that in the link mechanism 14 according to the present exemplary embodiment, the crank arm 30 and the link rods 34A, 34B form a straight line at rotation angles where the crank arm 30 is horizontal, and these rotation angles correspond to return positions at which the movement direction of the link rods 34A, 34B is reversed.
[0051] As illustrated in
[0052] As described above, in the present exemplary embodiment, the wiper device 100 is configured such that the wiper blades 36 move to-and-fro between the lower return position P2 and the upper return position P1 for every one full rotation of the output shaft 11 of the wiper motor 18. However, the present exemplary embodiment is not limited thereto. Configuration may be such that the wiper motor 18 is capable of rotating forward and rotating in reverse by a predetermined rotation angle under the control of the wiper control circuit 10. Thus, when the output shaft 11 is rotated forward by the predetermined rotation angle, the wiper blades 36 move from the lower return position P2 to the upper return position P1, and when the output shaft 11 is rotated in reverse by the predetermined rotation angle after having been rotated forward by the predetermined rotation angle, the wiper blades 36 move from the upper return position P1 to the lower return position P2.
[0053]
[0054] The wiper control circuit 10 illustrated in
[0055] A signal from the wiper switch 50 for instructing the rotation speed of the wiper motor 18 is input to the microcomputer 58 through a signal input circuit 62. Since the signals output from the wiper switch 50 are analogue signals, the signals are digitalized by the signal input circuit 62 and then input to the microcomputer 58.
[0056] The microcomputer 58 controls the drive circuit 56 using a program stored in memory 48, and changes the voltage applied to the wiper motor 18 so as to suppress juddering.
[0057] As illustrated in
[0058] The source of the transistor Tr1 and the drain of the transistor Tr3 are connected to one coil terminal of the wiper motor 18, and the source of the transistor Tr2 and the drain of the transistor Tr4 are connected to the other coil terminal of the wiper motor 18.
[0059] The transistor Tr1 and the transistor Tr4 are switched ON by a high level signal being input to the gates of the transistor Tr1 and the transistor Tr4, and a CW current 70 flows in the wiper motor 18 so as to rotate the crank arm 30 together with rotation of the output shaft 11, as illustrated in
[0060] As described above, in the present exemplary embodiment, when the output shaft 11 of the wiper motor 18 makes one full rotation, the wiper blades 36A, 36B move to-and-fro between the lower return position P2 and the upper return position P1. In configurations in which the wiper blades 36 move from the lower return position P2 to the upper return position P1 when the output shaft 11 rotates forward by a predetermined rotation angle, and the wiper blades 36 move from the upper return position P1 to the lower return position P2 when the output shaft 11 rotates in reverse by the predetermined rotation angle after having rotated forward by the predetermined rotation angle, a CCW current 72 that rotates the output shaft 11 and a crank arm in the opposite direction to that in
[0061] The CCW current 72 is generated by inputting a high level signal to the gates of the transistor Tr2 and the transistor Tr3. Furthermore, the voltage of the CCW current 72 can be modulated using PWM control to switch one out of the transistor Tr2 or the transistor Tr3 ON and OFF rapidly while the other out of the transistor Tr2 or the transistor Tr3 is ON.
[0062] In the present exemplary embodiment, a reverse connection protection circuit 64 and the noise prevention coil 66 are provided between the battery 80 configuring the power source and the drive circuit 56, and an electrolytic capacitor C2 is provided in parallel to the drive circuit 56. The noise prevention coil 66 is an element for suppressing noise generated by the switching of the drive circuit 56.
[0063] The electrolytic capacitor C2 is an element for dampening noise generated by the drive circuit 56 and for preventing an excessive current from being input to the drive circuit 56 when at high voltage by accumulating a sudden high voltage such as a surge, and acting as a bypass to ground.
[0064] The reverse connection protection circuit 64 is a circuit for protecting the devices configuring the wiper control circuit 10 if the positive electrode and the negative electrode of the battery 80 are connected in the opposite manner to that illustrated in
[0065] The acceleration sensor 52 provided at the wiper arm 16A is connected to the microcomputer 58 through a signal processing circuit 54. In cases in which signals output from the acceleration sensor 52 are analogue signals, the signals are digitalized by the signal processing circuit 54 and then input to the microcomputer 58. In cases in which juddering has been detected by the acceleration sensor 52, the microcomputer 58 performs PWM control of the drive circuit 56 so as to modulate the voltage applied to the wiper motor 18 and suppress the juddering.
[0066]
[0067]
[0068] In the present exemplary embodiment, the space inside the wiper arm 16A where the acceleration sensor 52 and the sensor signal wire covered by the protective cover 74 are provided is configured by a recess open toward the side facing the windshield glass 12. However, this space may be blocked on the side facing the windshield glass 12. As sectioned orthogonally to the length direction illustrated by arrow C, a cross-section of a wiper arm 16A configured with such a space would exhibit a substantially cuboidal tube shaped structure. Alternatively, a member that covers (blocks) the recess in which the acceleration sensor 52 is installed may be applied in order to configure a space in which the side facing the windshield glass 12 is blocked. Applying a member to cover the recess enables the acceleration sensor 52 to be prevented from being directly exposed to wind and rain.
[0069] Together with the sensor signal wire, the protective cover 74 internally housing the sensor signal wire leads out from the recess inside the wiper arm 16A to the exterior of the wiper arm 16A at the base portion 42A of the wiper arm 16A. The connector 76A is configured capable of being connected to a connector 76B of a harness 88 on the wiper control circuit side.
[0070]
[0071]
[0072]
[0073]
[0074] As long as the acceleration sensor 52 is able to effectively detect juddering occurring in the wiper blade 36A, the acceleration sensor 52 may be installed in a manner other than those illustrated in
[0075] Even when installed in the recess inside the wiper arm 16A, if the acceleration sensor 52 were to be installed such that its acceleration detection direction was parallel to the length direction illustrated by arrow C in
[0076]
[0077] The overall length of the sensor signal wire 82 inside the protective cover 74 is longer than the overall length of the protective cover 74. This is in order to prevent snapping due to bending at the hinge 38A or swinging of the wiper arm 16A. The overall length of the protective cover 74 is also preferably a dimension that allows for bending at the hinge 38A and swinging of the wiper arm 16A.
[0078] The sensor signal wire 82 is connected to a terminal 86A of the connector 76A. When the connector 76A is connected to the connector 76B on the wiper control circuit 10 side, the terminal 86A and a terminal 86B are electrically connected, and the acceleration sensor 52 and the wiper control circuit 10 are electrically connected as a result.
[0079] An air hole 84A that is in communication with the space inside the protective cover 74 is formed at the connector 76A. When the connector 76A is connected to the connector 76B, the air hole 84A is also in communication with an air hole 84B at the connector 76B. An interior space in the protective cover 74 is open to the exterior through the air holes 84A, 84B as a result.
[0080] When the hinge 38A is bent and extended due to lock-back, the placement direction of the protective cover 74 changes and the volume of the interior space of the protective cover 74 changes. Due to this change in volume, either air inside the protective cover 74 needs to be expelled from, or external air needs to be introduced to, the interior space of the protective cover 74. Moreover, when the air in the interior space of the protective cover 74 expands due to a rise in the air temperature, air needs to be expelled from inside the protective cover 74, and when the air temperature drops, external air needs to be introduced to the interior space of the protective cover 74. In the present exemplary embodiment, the interior space of the protective cover 74 is open to external air through the air holes 84A, 84B provided at the connectors 76A, 76B, thereby suppressing pressure changes from arising in the interior space of the protective cover 74 due to bending of the hinge 38A or a change in air temperature.
[0081] Explanation follows regarding operation of the present exemplary embodiment.
[0082] In order to suppress the juddering, the voltage applied to the wiper motor 18 is modulated so as be of opposite phase to the juddering waveform 90. As illustrated in
[0083] In most cases, juddering has a frequency and amplitude that is inherent to the equipment in question. Thus, fixed values for the frequency and amplitude of the voltage waveform 92 for suppressing juddering are decided based on computer simulation and testing using actual equipment, and are stored in advance in the memory 48 as a predetermined frequency and amplitude.
[0084] In the present exemplary embodiment, when juddering has been detected, the voltage represented by the waveform 92 is generated in the drive circuit 56 by PWM control and applied to the wiper motor 18. The timing of the PWM control is set such that the voltage waveform 92 points upward when the juddering waveform 90 points downward. However, in cases in which it is difficult for the voltage waveform 92 to be completely opposite in phase to the juddering waveform 90 due to a lag in the operation of the link mechanism 14 of the wiper device 100, a delay in the switch operation of the respective transistors of the drive circuit 56, or the like, a voltage having a waveform that is substantially of opposite phase may be generated instead. A voltage having a waveform that is substantially of opposite phase to the juddering waveform 90 is still capable of suppressing juddering.
[0085]
[0086] At step 902, determination is made as to whether or not the wiper switch 50 has been switched OFF. In cases in which determination is affirmative, processing is ended. In cases in which negative determination is made at step 902, at step 904, determination is made as to whether or not juddering has been detected. In cases in which affirmative determination is made at step 904, processing transitions to step 906, and in cases in which negative determination is made at step 904, processing transitions to step 900.
[0087] At step 906, the voltage to be applied to the wiper motor 18 is modulated as illustrated in
[0088] As explained above, in the present exemplary embodiment, the acceleration sensor 52 is installed in the space inside the wiper arm 16A, and juddering is suppressed by generating a voltage with a waveform of opposite phase to the waveform of the change in acceleration detected by the acceleration sensor 52, and then applying this voltage to the wiper motor 18. The space inside the wiper arm 16A is isolated from the exterior, and is located at a position enabling easy detection of a change in the acceleration caused by vibration of the wiper arm 16A. The acceleration sensor can therefore be installed at an optimal position for suppressing vibration.
[0089] Moreover, in the present exemplary embodiment, the acceleration sensor can be installed at an optimal position for suppressing vibration by aligning the direction in which the acceleration sensor 52 detects acceleration with a direction in which acceleration of the wiper arm changes due to juddering.
[0090] The entire content of the disclosure of Japanese Patent Application No. 2016-223588 is incorporated by reference in the present specification.
[0091] All publications, patent applications and technical standards mentioned in the present specification are incorporated by reference in the present specification to the same extent as if each individual publication, patent application, or technical standard was specifically and individually indicated to be incorporated by reference.