SHEET PROCESSING MACHINE AND METHOD FOR MONITORING SHEET TRAVEL
20190329546 · 2019-10-31
Inventors
Cpc classification
B41F21/14
PERFORMING OPERATIONS; TRANSPORTING
B65H11/002
PERFORMING OPERATIONS; TRANSPORTING
B65H7/10
PERFORMING OPERATIONS; TRANSPORTING
B41F21/12
PERFORMING OPERATIONS; TRANSPORTING
B65H7/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A sheet processing machine, in particular a sheet-fed printing press or a sheet die cutting machine, has a sheet infeed having at least one stop for feeding and aligning sheets, and has a device for monitoring sheet travel along a sheet transport path of the sheet infeed. At least one measurement system, for detecting a lateral sheet edge of the sheet, is provided. A method is also provided for monitoring sheet travel along a sheet transport path in a sheet infeed. An alternative device and an alternative method for monitoring sheet travel along a transport path of a sheet processing machine are provided. At least one sensor, which can be associated with the lateral region of the sheet transport path, and which is configured for the optical detection and determination of the position of a mark on the sheet, is utilized.
Claims
1-50. (canceled)
51. A sheet processing machine, in particular a sheet-fed printing press or sheet-fed die-cutting machine, having a sheet infeed system that has at least one leading edge stop (2) for the positioning and alignment of sheets (7, 8, 30) and a device for monitoring sheet travel along a sheet transport path of the sheet infeed system, said device comprising at least one measuring device (10, 17, 29) for detecting a lateral sheet edge (39) of the sheet (7, 8, 30) and at least one sensor (31), which can be assigned to the lateral region of the sheet transport path and which is configured to optically detect and ascertain the position of a mark (32) on the sheet (7, 8, 30), wherein the measuring device (10, 17, 29) and the sensor (31) are connected to an analysis unit (18), which analyzes the signals to determine the position of the lateral edge (39) of said sheet (7, 8, 30) and emits an actuating signal to an actuating element (19, 6).
52. The sheet processing machine according to claim 51, wherein the sensor (31) is located above the sheet transport path and/or above a feed table (1) and/or is configured as a camera, a CCD camera, or a CMOS camera.
53. The sheet processing machine according to claim 51, wherein the sensor (31) is displaceable transversely to the transport path and/or to a conveying direction (11) of the sheets (7, 8, 30), and/or at least one receiver (17, 29) is arranged beneath the sheet transport path and/or is displaceable transversely to the conveying direction (11).
54. The sheet processing machine according to claim 51, wherein at least one receiver (17, 29) of the measuring device (10) is assigned to both lateral regions of the sheet transport path.
55. The sheet processing machine according to claim 51, wherein an analysis unit (18) processes the signals from a receiver (17, 29) and from the sensor (31) in succession and forwards a signal influencing the lateral position of the sheet (7, 8, 30) to a gripper system (6) of a drum (5) located downstream of an acceleration device (3, 4).
56. The sheet processing machine according to claim 51, wherein a hold-down clamp (36) that faces the sheet (7, 8, 30) and is equipped with an opening (37) for a field of view (38) is assigned to the sensor (31).
57. The sheet processing machine according to claim 51, wherein the sensor (31) along with a hold-down clamp (36), a lighting device (16), and a receiver (17, 29) can be adjusted in terms of format by means of a positioning unit (35) in a channel (13) that extends transversely to the conveying direction (11).
58. A method for monitoring sheet travel along a sheet transport path in a sheet infeed system of a sheet processing machine, in particular a sheet-fed printing press or sheet-fed die-cutting machine, having a device comprising at least one measuring device (10, 17, 29) for detecting the lateral region (39) of the sheet (7, 8, 30), characterized by at least one sensor (31), which can be assigned to the lateral region of the sheet transport path and is configured to optically detect the lateral region of a sheet (7, 8, 30), wherein the measuring device (10, 17, 29) and the sensor (31) are connected to an analysis unit (18), which processes the measured values from the measuring device (10, 17, 29) and the sensor (31) in succession, wherein the analysis unit (18) emits an actuating signal to an actuating element (19, 6).
59. The method according to claim 58, wherein the measuring device (10, 17, 29) is adjusted to the format of the sheets (7, 8, 30) and/or detects the lateral sheet edge (39).
60. The method according to claim 58, wherein the sensor (31) is configured to optically detect and ascertain the position of a mark (32) on the sheet (7, 8, 30) and/or is adjusted to the format of the sheets (7, 8, 30).
61. The method according to claim 58, wherein the respective sheet (7, 8, 30) is secured between the measurements, and/or wherein a mark (32) on the sheet (7, 8, 30) is detected after the sheet (7, 8, 30) has been positioned against at least one leading edge stop (2) and aligned.
62. The method according to claim 58, wherein the sensor (31) independently recognizes a mark (32) on a sheet (7, 8, 30), in particular from its shape and/or its dimensions.
63. The method according to claim 58, wherein the analysis unit (18) determines control commands for a rough alignment or prealignment of at least one downstream gripper system (6) from the measured values from the measuring device (10, 17, 29) and/or determines control commands for the precision alignment of at least one downstream gripper system (6) from the signals or image signals from the sensor (31).
64. The method according to claim 58, wherein, after analyzing the signals from the measuring device (10, 17, 29), the analysis unit (18) emits an actuating signal for axial prepositioning toward the designated pull side for a gripper system (6) of a downstream drum (5).
65. The method according to claim 58, wherein a first detection of the lateral region (32, 39) of a sheet (7, 8, 30) by the measuring device (10, 17, 29) is optimized for a quick analysis and a second detection of the mark (32) by the sensor (31) is optimized for a precise analysis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The invention will be described in greater detail in the context of an exemplary embodiment. In the accompanying drawings,
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
DESCRIPTION OF PREFERRED EMBODIMENTS
[0027]
[0028] A measuring device 10, which extends at least over a format area 12 characteristic of every machine and in which the lateral edge of the incoming sheet 7, 8, 30 can be detected, is preferably assigned to feed table 1. Format area 12 extends transversely to a conveying direction 11. In the exemplary embodiment, a channel 13 is provided in feed table 1, extending transversely to conveying direction 11, and measuring device 10 is arranged therein. Channel 13 is closed off by a transparent cover strip 14, so that the surface of feed table 1 and of cover strip 14 form a common plane. Measuring device 10 is an optoelectrical measuring device 10, e. g. configured as a reflex array 15, a CCD array, or a camera. However, any other measuring principle may also be used. Reflex array 15 preferably comprises a lighting device 16 extending over the entire length of measuring device 10, and a receiver 17 located in a position adjacent and parallel to lighting device 16 and extending approximately within the same plane as and also over the entire length of measuring device 10. Alternatively or in addition to the arrangement of receiver 17 depicted, at least one receiver 29 may be assigned to the opposite lateral region of the sheet transport path.
[0029] A receiver 17, 29 may be formed from individual CCD elements connected in series or as a scanner array extending over the entire format area 12. The CCD elements preferably consist of a multiplicity of measuring elements arranged side by side in a row. For the configuration of receiver 17, 29, it is irrelevant whether it is part of measuring device 10, whether it is associated with a lighting device 16, or specifically how it is structured, provided it is configured for the optical detection of the lateral region of one or more superimposed sheets 7, 8, 30. A single receiver 17, 29 or each receiver may also comprise two CCD arrays, which are inclined at different angles with respect to the sheet transport path. According to a further embodiment, a single receiver 17, 29 or each receiver may also be arranged above the sheet transport path.
[0030] Receiver 17, 29 is connected to an analysis unit 18. Analysis unit 18 analyzes the signals of the at least one receiver 17, 29 to determine the position of the lateral edge of the sheet or of the superimposed sheets 7, 8, 30. In addition, the thickness of the sheet or of the superimposed sheets 7, 8, 30 may also be determined. Target values for the lateral sheet position and optionally for the sheet thickness can be entered into or stored in analysis unit 18. Analysis unit 18 is preferably linked to an actuating element 19 or a drive of the sheet processing machine. Actuating element 19 can in turn be operatively connected to gripper system 6 of drum 5. Gripper system 6 preferably comprises gripper fingers 21, which are clamped on a gripper shaft 20 and which correspond to gripper pads 22. Gripper system 6 is preferably arranged as a functional unit on a carriage 24, which is mounted displaceably in a drum channel 23. A driver 25, which is connected to an actuating shaft 27 guided concentrically within a drum body structure 26, engages with carriage 24. Actuating element 19, by which gripper system 6 can be displaced in the axial direction, corresponds with actuating shaft 27.
[0031] From a belt table, not shown in
[0032] With a suitable arrangement and configuration of lighting device 16 and of the receiver or receivers 17, 29, it is also possible for a lateral surface of a respective sheet 7, 8, 30, i.e. a lateral surface delimited by the leading, the trailing, the upper, and the lower lateral edges of a respective sheet side, to be included as a reflective surface and mapped to, i.e. detected, by receiver 17, 29. Lighting device 16 and receiver 17, 29 are preferably arranged in such a way that the light radiation emitted by lighting device 16 or the radiation of any other light source is reflected on the underside of the respective sheet 7, 8, 30 to a different extent, in particular a different proportion, from the reflection from the lateral surface. On receiver 17, 29, areas that are irradiated with different intensities that can be associated with the source of their reflection, i.e. the underside of the respective sheet 7, 8, 30 or the lateral surface thereof, are mapped according to their reflectance. The signal generated by receiver 17, 29 is supplied to analysis unit 18, where it is processed and optionally stored.
[0033] Afterward, the sheet 7 to be aligned, the leading edge of which is resting at front lays 2, is grasped by sheet accelerating device 3 and removed from feed table 1, and the front lays 2 are guided into a position underneath feed table 1. If sheet accelerating device 3 is configured as a swing arm 4, the sheet 7 to be aligned is clamped by sheet holding system 28 and is then removed from feed table 1. Above feed table 1, a sensor 31 is arranged, which determines the position of a mark 32 of sheet 7, 8, 30, which is clamped, in particular, by sheet holding system 28.
[0034] Measuring device 10 can perform a measurement as soon as sheet 7 arrives, for example, to determine the position of the lateral edge of sheet 7. This measurement can take place even before the leading edge of sheet 7 has reached the front lays 2, for example at a distance of 100 mm. Alternatively or additionally, a measurement can be performed while sheet 7 is in the stationary position, at the front lays 2. In a further refinement, the position of the lateral edge of sheet 7 to be aligned, which is in a state of movement, can also be detected by receiver 17, 29 by a series of measurements, with the additional generated signals being supplied to analysis unit 18, during a first phase of removal from the feed table, in which the leading edge of sheet 7 to be aligned travels a distance s, with s being approximately 2 to 10 mm. In analysis unit 18, a mean value is calculated from the first signal and the other signals of a measurement cycle, and any values that exceed a predefined tolerance, i.e. actual values that were initiated by anomalies along the lateral edge, are masked out and thus are not factored in. This mean value reflects the position of the lateral edge of sheet 7 to be aligned and is compared with the target value stored in analysis unit 18. Analysis unit 18 can likewise analyze the signal of receiver 17, 29 with respect to the thickness of the detected sheet or sheets 7, 8, 30.
[0035] If the ascertained actual value of sheet 7 to be aligned deviates from the target value, a corrective signal is generated by analysis unit 18 and is supplied to actuating element 19. Once sheet 7 to be aligned has been transferred from sheet accelerating device 3 or swing arm 4 to gripper system 6 of drum 5, actuating element 19 displaces gripper system 6 far enough in the axial direction to move the lateral edge of sheet 7 to be aligned from its actual position to the target position. The aligned sheet 7 is then transferred in the target position from drum 5 to cylinder 9. While sheet 7 to be aligned is being transported to drum 5, follower sheet 8 is transported to a point with its leading edge against the front lays 2 positioned on feed table 1, where said sheet is aligned and its movement halted. Measuring device 10 or reflex array 15 detects the actual position of the lateral edge of follower sheet 8 in an analogous manner, and this position is supplied to analysis unit 18.
[0036] If the value for the thickness of a sheet 7, 8, 30, ascertained by analysis unit 18 in a further refinement, is greater than a stored value, analysis unit 18 will generate a multiple-sheet signal, which it will forward to at least one drive of the sheet processing machine to induce said drive to decelerate or shut down. The time at which the receiver or receivers 17, 29 optically detect(s) the lateral region of one or more superimposed sheets 7, 8, 30 may vary in accordance with different embodiments. In general, it is possible to use one and the same signal to determine the thickness of one or more sheets 7, 8, 30 and to detect the position of the lateral edge of the single sheet or the superimposed sheets 7, 8, 30 based upon said same signal; it is also possible to use each of a number of different signals, i.e. signals detected at different times, to determine the thickness of one or more sheets 7, 8, 30 and the position of the lateral edge of the single sheet or the superimposed sheets 7, 8, 30.
[0037] According to a preferred embodiment, receivers 17, 29 detect a signal from the lateral region of one or more superimposed sheets 7, 8, 30 before the respective sheet 7, 8, 30 is aligned at its leading edge, and analysis unit 18 analyzes this signal to determine the thickness of the single sheet or the superimposed sheets 7, 8, 30. Once the leading edge of the same sheet 7, 8, 30 has been aligned, an additional signal is detected by the same receiver 17, 29 and is analyzed to determine the position of the lateral edge of the single sheet or the superimposed sheets 7, 8, 30. This has the advantage, in particular, that the system can respond early to multiple sheets by activating the intake barrier, thereby preventing damage to the machinery, while the lateral edge of the single sheet or the superimposed sheets 7, 8, 30 is detected and analyzed comparatively late, i.e., after its alignment, and a signal representing the position of the lateral edge is used following a comparison with a target value to actuate an actuating element 19.
[0038]
[0039]
[0040]
[0041]
[0042] Advantageously, analysis unit 18 analyzes the signals from measuring device 10 to determine the position of the lateral edge of the single sheet 7, 8, 30 and emits a signal that represents the lateral position of sheet 7, 8, 30. Analysis unit 18 preferably analyzes the signals from receiver 17, 29 and sensor 31 and forwards a signal representing the lateral position of sheet 7, 8, 30 or a correction or actuating signal to actuating element 19 to influence the sheet position. Measuring device 10 for detecting the lateral region of sheet 7, 8, 30 and sensor 31 can be operated on an optional basis, with measuring device 10 influencing in particular the rough positioning of each sheet 7, 8, 30 and sensor 31 influencing the fine positioning. Each sheet 7, 8, 30 is aligned based upon both the measured values from measuring device 10 and the measurement result from sensor 31, wherein first a rough alignment along the lateral edge is carried out, followed by a precision alignment according to the mark 32.
[0043]
[0044] In particular, at least one marking is applied to the sheet-format processing material in the upstream operation. For example, in an upstream printing process, for example on the web-fed printing press, one or more marks 32, together in particular with a constant printed image, may be applied to the surface of the printing substrate, in particular to each of the later sheets 7, 8, 30. The sheets 7, 8, 30 can be stacked for further processing, for example, in particular in a feed unit upstream of the sheet infeed system. The machines provided for upstream processing and for further processing may come from different manufacturers, for example.
[0045] For the precise infeed of the sheet-format material for processing, in particular sheets 7, 8, 30, the sheet infeed system of the sheet processing machine may be equipped with a belt table 33 having at least one perforated, revolving conveyor belt, to which a negative pressure is preferably applied. The at least one conveyor belt may be provided, for example, at least approximately centered along the width of the machine. However, it is also possible for multiple conveyor belts to be provided one behind the other in conveying direction 11 and/or side by side. In that case, the negative pressure and/or the transport speed of the conveyor belts can also be individually controlled or regulated.
[0046] Feed table 1 with front lays 2 is situated downstream of belt table 33 in conveying direction 11. The upper run of the conveyor belt of belt table 33 and the upper table surface of feed table 1 form the sheet transport path, which in particular can represent a transport plane. A sheet 7 to be aligned is preferably positioned at the front lays 2 of feed table 1. The sheet infeed system further comprises a sheet accelerating device 3, preferably configured as a swing arm 4 and having a sheet holding system 28, and a drum 5, in which a gripper system 6 (not described in greater detail) is arranged such that it is displaceable axially. The remainder of the machine can be embodied as described above and may comprise, for example, a cylinder 9 (not shown) downstream of drum 5.
[0047]
[0048] Preferably, the lateral edge sensors 17, 29 of a respective lighting device 16 are arranged opposite one another, i.e., lighting devices 16 are arranged above feed table 1. For example, a lateral edge sensor 17, 29 can be moved or displaced parallel to and preferably together with the respective lighting device 16 transversely to conveying direction 11. In particular, each activated lateral edge sensor 17, 29 together with the assigned lighting device 16 can be adjusted to the current sheet format, i.e., to the sheet lateral edge to be detected. Preferably, position control is carried out based upon a lateral edge sensor 17, 19, which is activated following the appropriate selection of the pull side. In the illustrated embodiment, a sensor 31 for detecting mark 32 on sheets 7, 8, 30 is assigned to the lateral edge sensor 29 assigned to side 2. However, the opposite lateral edge sensor 17 may also be connected to such a sensor 31.
[0049]
[0050]
[0051]
[0052] The register mark 32 to be detected in the field of view 38 of camera 31 may be located, in particular, within a print-free lateral region 42, which may extend up to 6 mm from lateral sheet edge 39, for example. The lateral print-free region 42 has an extension of 5 mm with a tolerance of 1 mm, for example. Register mark 32 itself can then have an extension in conveying direction 11 of 12 mm and an extension transversely to conveying direction 11 of 0.3 mm. Register mark 32 is arranged spaced from lateral sheet edge 39 in particular by a distance of at least approximately 3 mm with a tolerance of 1 mm. Register mark 32 is arranged spaced by a defined distance of approximately 171 mm, for example, from the leading edge of sheet 7, so that register mark 32 comes to rest within the field of view 38 of camera 31 when sheet 7 is in its position of placement against the front lays 2.
[0053] Regarding the procedure: The lateral edge or lateral sheet edge 39 of sheet 7 to be aligned, which is being transported or more preferably is resting against the front lays 2, is detected by lateral edge sensor 29. For this purpose, beams are emitted by lighting device 16, arranged above feed table 1, and are partially reflected by sheet 7 to be aligned and partially detected by lateral edge sensor 29. In the region that is covered by sheet 7 to be aligned, the beams emitted by lighting device 16 are reflected, mapping the position of the lateral edge to lateral edge sensor 29. Each of the lateral edge sensors 17, 29 is connected to analysis unit 18, which analyzes the signals of the at least one activated lateral edge sensor 17, 29 to determine the position of the lateral edge of the single sheet or the superimposed sheets 7, 8, 30, as described above. Analysis unit 18 may also be part of the machine controller.
[0054] The signal generated by lateral edge sensor 29 is supplied to analysis unit 18, where it is processed and optionally stored. Analysis unit 18 generates actuating signals for actuating means 19. The actuation of actuating means 19, in particular the axial pre-adjustment or rough adjustment of gripper system 6 of drum 5, is preferably carried out based upon the measured values for the sheet lateral edge from the respective lateral edge sensor 17, 29. In particular, gripper fingers 21 are prealigned with respect to the designated later pull side. With the rough positioning, in particular, the axial pull path delimited by the gripper fingers of sheet holding system 28 of swing arm 4 and by gripper fingers 21 of gripper system 6 of drum 5 can be at least nearly fully utilized or extended.
[0055] Afterward, the sheet 7 to be aligned, the leading edge of which is resting at front lays 2, is grasped by sheet accelerating device 3, in particular swing arm 4, and removed from feed table 1, and the front lays 2 are guided into a position underneath feed table 1. If sheet accelerating device 3 is configured as a swing arm 4, the sheet 7 to be aligned is clamped by sheet holding system 28 and is then removed from feed table 1. Preferably after sheet 7 has been secured by sheet holding system 28 of swing arm 4, the position of the mark 32 located on sheet 7 is detected by camera 31. Camera 31 is preferably configured to independently recognize the register mark 32, for example based upon the known shape and/or dimensions of register mark 32. The position of register mark 32 can then be detected by camera 31 or analysis unit 18, so that camera 31 can provide the measured values to analysis unit 18. Analysis unit 18 analyzes the measured values of register mark 32 for the precision alignment of actuating element 19, in particular of gripper system 6, at the same time taking into account deviations in the sheet position caused by the gripper closure of sheet holding system 28.
[0056] Once sheet 7 to be aligned has been transferred from sheet accelerating device 3 or swing arm 4 to gripper system 6 of drum 5, actuating element 19 displaces gripper system 6 far enough in the axial direction to move the lateral edge of sheet 7 to be aligned from its actual position to the target position. The values ascertained with respect to the detected register mark 32 are preferably used for precision alignment by gripper fingers 21. The aligned sheet 7 is then transferred in the target position from drum 5 to cylinder 9. While sheet 7 to be aligned is being transported to drum 5, follower sheet 8 is transported with its leading edge against the front lays 2 positioned on feed table 1 and is measured and aligned in the same way.
[0057] In a further refinement, the position of the lateral edge of sheet 7 to be aligned, which is in a state of movement, could be detected by lateral edge sensor 29 by a series of measurements, for example, with the additional generated signals being supplied to analysis unit 18, during the first phase of removal from the feed table, in which the leading edge of sheet 7 to be aligned travels a distance s, with s being approximately 2 to 10 mm. These values are preferably ignored by analysis unit 18, but may be used for a plausibility check or the like, for example.
[0058] While preferred embodiments of a sheet processing machine and a method for monitoring sheet travel, in accordance with the present invention, have been set forth full and completely hereinabove, it will be apparent to one of ordinary skill in the art that various changes could be made thereto, without departing from the true spirit and scope of the present invention, which is accordingly to be limited only by the appended claims.