A Photometric Test System for Light Emitting Devices
20190331526 ยท 2019-10-31
Inventors
- Efi ROTEM (Hod Hasharon, IL)
- Raphael COHEN (Jerusalem, IL)
- Shimon ELSTEIN (Mercaz Shapira, IL)
- Mark IVKER (Jerusalem, US)
- Eliyahu BENDER (Jerusalem, IL)
- Daniel Sebbag (Jerusalem, IL)
- Ilan HABER (Bnei Brak, IL)
Cpc classification
G01J1/0437
PHYSICS
International classification
Abstract
A photometric test system for LED luminaires. The system uses photodetective panels to detect and measure light. By placing an optical absorber layer with low reflectivity and low transmissivity over the photodetective panels, a detection surface which is also an absorber is achieved. This absorber reduces reflection of incident light from the device under test (DUT), and light reflected from the photodetective panels. A pinhole array can be conveniently used for this purpose. This enables the measurement area of the system to be essentially no larger than the emitting area of the DUT. A diffuser positioned between the absorber layer and the photodetective panels increases the accuracy of the system. Simulations and experimental results show that this system can measure total flux with an uncertainty of 4.3%. The demonstrated system is used in 2 geometry. The system measures total flux, color parameters (such as CCT, CRI, chromaticity) and flicker.
Claims
1. A system for measuring the total luminous flux of a light emitting source, comprising; a measurement volume, comprising one or more walls adapted to receive light from said light-emitting source, at least a substantial part of at least one of said walls comprising: a photo-detective layer having a light receiving surface, said photo-detective layer adapted to emit a signal corresponding to a measurement of light impinging on said light receiving surface; and a light absorbing layer disposed in proximity to the light receiving surface of said photo-detective layer; and having an absorption to wavelengths of light emitted by said light emitting source substantially greater than the transmission of said wavelengths therethrough; and substantially greater than the reflection of said wavelengths therefrom, wherein the level of said absorption of said light absorbing layer is configured such that it absorbs the majority of light from said light-emitting source incident thereon, and the majority of light incident thereon from light reflected from said photo-detective layer.
2. A system according to claim 1, wherein said light absorbing layer has an absorption for wavelengths of light emitted by said light emitting source greater than the transmission of said wavelengths through said light absorbing layer.
3. A system according to claim 1, wherein said reflection from said light absorbing layer is less than 6%.
4. (canceled)
5. A system according to claim 1, further comprising an optical diffusing layer disposed between said photo-detective layer and said light absorbing layer.
6. A system according to claim 1, wherein said light absorbing layer has diffusing properties to light passing therethrough.
7. A system according to claim 1, wherein said light absorbing layer is essentially opaque except for a plurality of pinholes providing said transmission of said light therethrough onto said photo-detective layer.
8. A system according to claim 7, wherein the density and size of said pinholes are such that said absorption by said absorbing layer of the light emitted by said light emitting source is substantially greater than the transmission of said light therethrough.
9. A system according to claim 7, wherein said plurality of pinholes is configured to provide access of a spatially sampled portion of light from said light emitting source onto said photo-detective layer.
10. (canceled)
11. A system according to claim 7, wherein said light absorbing layer comprising said pinhole array is applied using (i) screen printing (ii) digital printing or (iii) a sticker having a printed pattern of pinholes, applied directly to said photo-detective layer.
12. A system according to claim 1, wherein said light absorbing layer has uniform transmittance.
13. A system according to claim 1, wherein said absorbing layer disposed in proximity to said light receiving surface of said photo-detective layer is a separate layer of material.
14. A system according to claim 6, wherein said light absorbing layer comprises at least one of: (i) a uniform thickness of diffusive black ink; (ii) a surface having texturing; and (iii) scattering particles embedded in said light absorbing layer, such that the light absorbing layer diffuses said light passing there-through.
15. A system according to claim 1, wherein said light absorbing layer comprises black matte paint.
16. A system according to claim 1, wherein the level of said absorption of said light absorbing layer is such that said light absorbing layer absorbs more than 94 percent alight incident thereon from said light-emitting source, and more than 94 percent of light incident thereon from light reflected from said photo-detective layer.
17. A system according to claim 1, wherein said photo-detective layer is comprised of at least one solar panel.
18. A system according to claim 17, wherein at least one solar panel is a flexible solar panel deposited on a thin polymer layer.
19. A system according to claim 1, wherein said measurement volume is a closed rectangular box with at least a substantial part of at least one of said walls comprising a transparent plate, and said light emitting source is mounted on or suspended from said transparent plate.
20-21. (canceled)
22. A system according to claim 1, further comprising a fiber optic sensor, said fiber optic sensor being configured to deliver light incident thereupon to a spectrometer.
23. A system according to claim 22, wherein said spectrometer provides information relating to the spectral properties of light emitted from said light-emitting source.
24-25. (canceled)
26. A system for measuring the total luminous flux of a light emitting source, comprising; a measurement volume, comprising one or more walls adapted to receive light from said light-emitting source, at least a substantial part of at least one of said walls comprising: a light absorbing layer having an array of apertures; and a plurality of photodiodes having light receiving surfaces, at least some of said photodiodes being disposed relative to said apertures that they measure light passing through said apertures, and at least some of said photodiodes comprising a diffuser in proximity to its light receiving surface.
27-32. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The present invention will be understood and appreciated more fully from the following detailed description, taken in conjunction with the drawings in which:
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
DETAILED DESCRIPTION
[0039] Reference is first made to
[0040] The photo-detective layer 5 may be comprised of photo-detectors, photo-diodes or solar cells, for detecting light and converting it into a measurable electrical signal. The relationship between the intensity of the light reaching the detection surface and the intensity of the electrical signal produced, otherwise referred to as the responsivity, is known for any given wavelength of light. The uniformity of solar panel responsivity is high. For example, when illuminated with white, red, green and blue LEDs, the uniformity of the photocurrent of the solar panels for all of these LED types may generally be better than 0.3%. The system is used in 2 geometry with the light emitting source positioned over the opening and facing the enclosure walls; thus, the system measures light that is emitted from the light emitting source into a solid angle of 2 steradians.
[0041] The system may have a controller (not shown in Figures) that generally includes a microprocessor incorporating software programs for automating various aspects of the measurement operations.
[0042]
[0043] The light emitting source 2 projects light rays 3 towards the wall of the enclosure 6. The light absorbing layer 4 is shown to be the innermost layer of the enclosure, and is the first layer to receive light 3 from the light emitting source 2. The light absorbing layer 4 may be painted with an opaque, high-absorption black matte paint such that most of its surface is absorptive. Due to the low reflectance level of the black matte paint, only a small percentage of the light emitted by the light emitting source 2 is reflected back into the volume of the system. The light absorbing layer 4 absorbs the majority of light incident thereon, both light incident thereon from the light-emitting source 2, and also light reflected from the photo-detective layer 5 that falls on the opposite side of the absorbing layer 4 to that of the light source 2. Such a majority of light absorbed by the absorbing layer 4 from both sides may be for example, 90%, 95% or 98%, or even more, of the light incident thereon.
[0044] The light absorbing layer 4 may comprise a dense array of pinholes 9 through which a minority of light 3 may pass to the diffusive layer 20 and ultimately to the photo-detective layer, where it is measured. Light incident on the panel 6 of the enclosure 1 is therefore spatially sampled by this dense pinhole array 9.
[0045] A diffusive layer, or diffusing plate 20, is shown in between the light absorbing layer 4 and the photo-detective layer 5, whose function is described more fully in accordance with
[0046]
[0047]
[0048] In yet another alternative implementation of the present disclosure, the pinhole array is applied directly on the solar cells or solar panels using screen printing or digital printing, or a sticker having a printed pattern of pinholes applied to the panels. A diffusing layer is not needed in this implementation because the apertures of the pinhole array are cosine corrected, provided that the absorbing layer with the pinhole array is sufficiently thin.
[0049] In yet another implementation of the present disclosure, instead of a pinhole array, a uniform absorbing layer, such as black ink, is applied to the photo-detective layer. The thickness of the layer of ink is controlled, for example to be 30 m thick over the entire area of the photo-detective layer, and the ink is selected to have a limited predetermined reflectivity, and high absorptivity. Thus, this uniform layer has a predefined and uniform transmittance with a good cosine corrected response. The uniform transmittance allows light to pass through to the photodetectors. Such a layer may be very thin, for example 30 m, or it may have a surface relief, such as of cone shapes, or it may have scattering particles impregnated in the layer giving the layer diffusive properties without the need for a separate diffusing layer.
[0050] In any of the above implementations of the present disclosure, the photo-detective layer may be realized by using flexible solar panels such as amorphous silicon solar panels deposited on a thin polymer layer, such as PET (polyethylene terephthalate). This will allow for creation of a variety of measurement cavities with different shapes.
[0051] While it is understood that the most common embodiment is to have the absorbing layer, diffusive layer, and photo-detective layer on all the walls of the enclosure, alternative implementations may have these layers only on a substantial portion of one of the walls of the enclosure. For example, the system can be built with a single absorbing plate, such as at the bottom of the measurement enclosure that may be positioned close to and opposite the DUT. This arrangement makes this implementation of the system very simple, small and lightweight. Alternatively, the system can be built as a box with a single absorbing plate on one wall, and mirrors that reflect light from the DUT to the absorbing plate. For example, one efficient arrangement of this disclosure positions the single absorbing plate on the bottom of the enclosure, and the mirrors on the side walls of the enclosure.
[0052] The following section now presents the mathematical derivation of the spectral flux and total flux measurement, using inputs from one of the exemplary systems described above. For clarity, it is assumed that the detection surface responsivity is spatially uniform and is not sensitive to illumination angle. It is further assumed a spectrometer is used to sample the spectrum of the DUT and that the spectral content of the DUT is uniform in all directions. A more realistic analysis is brought in the next section.
[0053] The total current, I, produced by the photo-detective layer is given by:
I=R().sub.e()(1)
where R() is the responsivity of the photo-detective layer in [A/W], and .sub.e(k) is the spectral flux of the DUT in [W/nm]. The spectrometer measures the normalized spectrum S() given by:
[0054] where .sub.e is the total flux of the DUT in [W]. The normalization is achieved by scaling S() such that S()d=1.
[0055] Having measured S() with the spectrometer, color quality parameters such as CCT, CRI, and chromaticity can be calculated directly since they depend only on the spectral profile.
[0056] Substituting (2) into (1) and rearranging yields
[0057] Substituting again into (2) yields the spectral flux in [W/nm]
[0058] Having obtained the spectral flux .sub.e(), the total luminous flux in lumens is calculated using:
[0059] where V() is the human visual sensitivity function or photopic function.
[0060] As mentioned previously, the angular dependence of the photo-detective layer's responsivity on illumination angle is low with use of the diffusing plate, increasing the accuracy of measurement.
[0061]
[0062] In this model, the LED luminaire 60 is positioned over the enclosure opening. The luminaire surface is divided into area elements dA.sub.S, and the detection surfaces are divided into area elements dA.sub.R. For every dA.sub.S and dA.sub.R, the flux element d, incident on dA.sub.R is calculated, based on the subtended solid angle d and the luminance, L of the luminaire. The total incident flux on the photo-detective layer is given by:
.sub.v=.sub.A.sub.
and the total detected flux of the photo-detective layer is given by:
.sub.v=.sub.A.sub.
[0063] The difference in the ratio between .sub.v and .sub.v for different luminaire sizes and illumination beam angles is the uncertainty contribution of the nonideal K(). As the luminaire size and beam angle increase, more rays hit the panels at high slant angles (greater angles of incidence) and the effect of K() is more noticeable. Thus, it is desirable to use a diffusing plate that keeps K() as close to 1 as possible. As shown previously in
[0064] Referenced is now made to Table 1 below, which shows that the error due to the sensitivity to illumination angle, K(), of the presently disclosed system ranges between 1.2%, for a small and narrow beam DUT, and 6.3%, for a large and wide beam DUT. If the system is calibrated using a calibration standard with a beam angle of 80 FWHM, the error will be shifted to 2.6%.
[0065] Below is a table showing the reduced photocurrent due to angular response of an exemplary solar panel for different luminaire sizes and beam angles using an enclosure of 640 mm (length)480 mm (width)160 mm (height):
TABLE-US-00001 TABLE 1 Luminaire Beam angle [Deg. FWHM] size [mm] 20 40 60 80 120 150 70 50 1.2% 2.2% 3.1% 3.7% 4.0% 4.0% 100 75 1.2% 2.2% 3.1% 3.7% 4.0% 4.0% 150 100 1.2% 2.2% 3.1% 3.7% 4.0% 4.0% 200 150 1.2% 2.2% 3.1% 3.7% 4.0% 4.0% 300 200 1.2% 2.2% 3.1% 3.7% 4.0% 4.1% 400 300 1.2% 2.2% 3.2% 3.8% 4.2% 4.2% 600 435 2.2% 3.8% 4.7% 5.3% 5.6% 5.7% 620 460 3.8% 5.0% 5.6% 6.0% 6.3% 6.3%
[0066] Furthermore, since this is a systematic and predictable error, in a novel method of the present disclosure, a correction factor can be applied based on the size and beam angle of the luminaire being measured. An example of this correction is shown in table 1 below, which shows the reduced photocurrent due to angular response of the solar panel for different luminaire sizes and beam angles. For example, for a luminaire size of 7050 mm and a FWHM angle of 20 degrees, a correction factor of 1.2% should be applied to the calculation of total flux. By measuring the current of individual solar cells or photodiodes in the absorber array, information on the angular distribution of light from the DUT can be obtained. By modeling the system's response to various DUT sizes and beam angles, as shown for instance in the table below, correction factors can be applied. There may be software controlling the system that applies these correction factors automatically, upon receiving the DUT size and beam angle.
[0067] In addition to the photo-detective layer 5, which may be covered by an absorbing layer on the inner walls of the enclosure, the implementation shown in
[0068]
[0069] To illustrate this implementation, a ray of light 30 having a certain luminous flux, passing through the pinhole 9 normally without the variable density filter would have a predefined luminous flux density on the surface of the photodetector 5. On the other hand, a ray of light 31, having the same luminous flux as ray 30, incident at an angle 61 to the normal (approximately 35 degrees in
[0070] As an alternative to the implementation of the single fiber optic sensor 50 in
[0071] In most prior art integrating sphere systems, self-absorption of the DUT has a large effect on the measurement. This is because the DUT changes the average reflectivity of the sphere which, in turn, greatly affects the sphere's throughput. Calculating this effect is not practical due to the infinite number of reflections that occur inside the sphere, and it must be calibrated for every DUT.
[0072] In contrast, in the presently disclosed system, the reflectivity of the black pinhole array seen in
[0073] Furthermore, in an exemplary method of the present disclosure, LEDs may be placed at different positions on the enclosure walls, allowing the effect of the DUT to be measured. The LEDs point outward and a measurement is taken with these LEDs serving as the light source with the DUT removed, and then with the DUT placed on the system, with the DUT is off during both of these measurements. The difference between the two measurements is due to the reflection of the DUT and can be used to calculate the effect of the reflectivity of the DUT on the system measurement.
[0074] The following correction methods of the present disclosure can be applied to mitigate this small reflectivity of the light absorbing layer and its effects:
[0075] (a) A fixed 2% may be added to the initial calibration to shift the error from 0%-4% to 2%.
[0076] (b) A phenomenological correction may be applied based on the size and tone of the luminaire surface.
[0077] (c) A light source may be added to the system for automatic reflection correction. The light source may be activated with and without the DUT present. The measured signal in these two cases can be used to determine the reflection from the DUT and be used to correct the measurement of the DUT. For example, a LED on the bottom of the enclosure may flash to measure the reflectance of the DUT right before the measurement is made.
[0078] The uncertainties discussed in the previous sub sections are summarized in Table 2 below. Table 2 shows uncertainty contributors and the percentage of uncertainty of each contributor, with and without correction factors, and including total percentages. The uncertainty, and the corrected uncertainty is shown for each uncertainty contributor. Since there are systematic errors, they are summed arithmetically and not geometrically (rms). The resulting total uncertainty is, for example, 7.8%. However, by applying various correction factors as described earlier, a low total uncertainty, for example, of 4.3%, can be reached.
TABLE-US-00002 TABLE 2 Uncertainty with correction Uncertainty contributor Uncertainty factors Initial total flux calibration 1% 1% Non uniformity of solar panel responsivity 0.3% 0.3% Angular response of the solar panel 2.5% 1% Localized spectrum measuring 2% 1% Secondary reflection from the DUT 2% 1% Total 7.8% 4.3%
[0079] The initial total flux calibration is an absolute calibration, such as for NIST standards. It is known that the optical output of light sources changes as the source heats up, until it reaches thermal equilibrium. Waiting until the DUT reaches thermal equilibrium to perform optical measurements may be inefficient in terms of the time taken to perform the measurement. It is therefore advantageous to be able to perform optical measurement shortly after the DUT is turned on, and, based on that measurement, to confidently predict the optical output after the DUT will have reached thermal equilibrium. In a novel exemplary method of the present disclosure, the system software performs measurements over long periods of time, for example hours or days, and based on the information gathered, the software automatically determines the optimal timing for measurement, shortly after the DUT is turned on, the relationship between the measurement and the optical output after the DUT has reached thermal equilibrium, and the confidence level of this prediction. A fast photodiode incorporated in the presently disclosed systems can be used to automatically detect when the DUT is turned on and thus to apply the required delay before the measurement in a precise and controlled fashion, for example, to commence the measurement automatically and at a controlled time delay following the turning on of the DUT.
[0080] Although it is understood that the most common implementation of the enclosure is a rectangular box as shown in
[0081] It is appreciated by persons skilled in the art that the present invention is not limited by what has been particularly shown and described hereinabove. Rather the scope of the present invention includes both combinations and subcombinations of various features described hereinabove as well as variations and modifications thereto which would occur to a person of skill in the art upon reading the above description and which are not in the prior art.