HIGH PERFORMANCE HANDHELD LIQUID SUCTION DEVICE
20190328190 ยท 2019-10-31
Inventors
Cpc classification
A47L7/0014
HUMAN NECESSITIES
A47L7/0004
HUMAN NECESSITIES
International classification
Abstract
A handheld suction device may provide an ergonomic and convenient device for cleaning a variety of floor surface soils, including liquid soils. In different configurations, the device may provide a variety of different features to efficiently collect and hold liquid removed from the floor surface and/or prevent vacuum motor flooding if the operator over rotates the device when filled with liquid. In some applications, the handheld suction device provides an interchangeable system that allows the operator to switch between different suction attachments designed for picking up liquid soil and solid soil.
Claims
1. A handheld liquid suction device comprising: a handle member operatively connected to a vacuum source; a suction nozzle having an inlet opening and an outlet opening; and an elongated tubular chamber extending from a proximal end to a distal end, the proximal end of the elongated tubular chamber being engaged with the handle member and the distal end of the elongated tubular chamber being engaged with the suction nozzle; and a suction tube in fluid communication with the outlet opening of the suction nozzle and extending inside of the elongated tubular chamber; wherein the elongated tubular chamber comprises a first section and a second section releasably coupled together, the first section being engaged with the suction nozzle and the second section being engaged with the handle member, and the suction tube has a terminal end opposite the outlet opening of the suction nozzle contained within the first section of the elongated tubular chamber.
2. The device of claim 1, wherein the first section of the elongated tubular chamber include a coupling member and the second section include a complementary coupling member configured to releasably engage the coupling member, thereby allowing the elongated tubular chamber to be separated into separate sections for discharging liquid collected in the elongated tubular chamber.
3. The device of claim 1, further comprising a cap positioned over the terminal end of the suction tube, the cap defining a solid end face and a radial gap through which liquid discharging from the terminal end of the suction tube can flow.
4. The device of claim 1, wherein the suction tube extends coaxially with the elongated tubular chamber, and a ratio of a cross-sectional area of the suction tube divided by a cross-sectional area of the elongated tubular chamber ranges from 0.1 to 0.4.
5. The device of claim 1, wherein suction nozzle tapers from the outlet opening to the inlet opening and comprises a squeegee.
6. The device of claim 1, wherein vacuum source comprises a vacuum motor contained within a vacuum motor housing, and the handle member is formed by the vacuum motor housing.
7. The device of claim 6, wherein the vacuum motor housing carries a power source that supplies power to the vacuum motor.
8. The device of claim 6, wherein the vacuum motor housing defines an axis of length, the elongated tubular chamber defines an axis of length, and the vacuum motor housing axis of length intersects the elongated tubular chamber axis of length at a non-zero degree angle.
9. The device of claim 1, further comprising a vacuum suction tube in fluid communication with the vacuum source, the vacuum suction tube extending inside of the elongated tubular chamber toward the suction nozzle.
10. The device of claim 9, wherein the vacuum suction tube has an inlet opening positioned inside of the elongated tubular chamber and an outlet opening engaged with the vacuum source, and the inlet opening is offset from a geometric center of the elongated tubular chamber.
11. The device of claim 10, wherein the inlet opening of the vacuum suction tube is positioned closer to an upper surface of the elongated tubular chamber than a lower surface of the elongated tubular chamber, thereby defining a liquid receiving cavity between the vacuum suction tube and the lower surface of the elongated tubular chamber that is configured to collect liquid when the device is tilted to prevent flooding of the vacuum source.
12. A handheld liquid suction device comprising: a handle member operatively connected to a vacuum source; a suction nozzle having an inlet opening and an outlet opening; and an elongated tubular chamber extending from a proximal end to a distal end, the proximal end of the elongated tubular chamber being engaged with the handle member and the distal end of the elongated tubular chamber being engaged with the suction nozzle; and a vacuum suction tube in fluid communication with the vacuum source, the vacuum suction tube extending inside of the elongated tubular chamber toward the suction nozzle.
13. The device of claim 12, wherein the vacuum suction tube has an inlet opening positioned inside of the elongated tubular chamber and an outlet opening engaged with the vacuum source, and the inlet opening is offset from a geometric center of the elongated tubular chamber.
14. The device of claim 13, wherein the inlet opening of the vacuum suction tube is positioned in an upper cross-sectional half of the elongated tubular chamber.
15. The device of claim 13, wherein the inlet opening of the vacuum suction tube is positioned closer to an upper surface of the elongated tubular chamber than a lower surface of the elongated tubular chamber, thereby defining a liquid receiving cavity between the vacuum suction tube and the lower surface of the elongated tubular chamber that is configured to collect liquid when the device is tilted to prevent flooding of the vacuum source.
16. The device of claim 13, wherein the vacuum suction tube tapers from the outlet opening to the inlet opening, such that the inlet opening has a smaller cross-sectional area than the outlet opening.
17. The device of claim 12, wherein vacuum source comprises a vacuum motor contained within a vacuum motor housing, and the handle member is formed by the vacuum motor housing.
18. The device of claim 17, wherein the vacuum motor housing is configured to contain a battery.
19. A handheld suction system comprising: a handle member operatively connected to a vacuum source; and at least two interchangeable nozzles selectively engageable with the handle member, including: a liquid suction attachment that includes a suction nozzle defining an inlet opening and an outlet opening, an elongated tubular chamber extending from the suction nozzle and configured for engagement with the handle member, and a suction tube in fluid communication with the outlet opening of the suction nozzle and extending inside of the elongated tubular chamber; and a solid matter suction attachment that includes a suction nozzle defining an inlet opening and an elongated tubular chamber extending from the suction nozzle that is configured for engagement with the handle member.
20. The system of claim 19, wherein the suction nozzle for the solid matter suction attachment defines a throat of larger cross-sectional area than the suction nozzle for the liquid suction attachment.
21. The system of claim 19, further comprising a primary elongated tubular chamber engaged with the handle member, the primary elongated tubular chamber having a coupling member, wherein the elongated tubular chamber of the liquid suction attachment and the solid matter suction attachment each include a complementary coupling member configured to releasably engage the coupling member, thereby allowing the liquid suction attachment and the solid matter suction attachment to be interchangeably engaged with the handle member.
22. The system of claim 19, wherein the solid matter suction attachment comprises an air filter.
23. The system of claim 19, wherein suction nozzle for the liquid suction attachment comprises a squeegee.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
DETAILED DESCRIPTION
[0019] This disclosure generally relates to a handheld liquid suction device that may be conveniently grasped and manipulated by an operator in a standing position to pick up and remove soil from a floor surface being cleaned. In some configurations, the suction device includes a suction nozzle positionable against the floor surface being cleaned and a tubular chamber extending from the suction nozzle to a handle that is graspable by the operator. The handle may carry a vacuum source, such as a vacuum motor, contained within a housing defining the handle. While the device may be designed to operate on wall or mains power via a corded connection, portability is enhanced by configuring the device with a rechargeable power source, such as battery carried with the device. The battery may be connected to and/or carried inside of a housing defining the handle. Alternatively, the battery may be separate from the handle. For example, the handheld device may be configured with a backpack module, e.g., carrying a vacuum source and power source, that is wearable on an operator's back and connects to a handle member. In either case, a handheld suction device according to the disclosure can have a variety of different features and configurations, as described in greater detail below.
[0020]
[0021] In use, an operator can grasp handle member 12 to position suction nozzle 14 against a floor surface to be cleaned. The operator can then activate a power switch, causing the vacuum source in handle member 12 to generate a vacuum that draws through elongated tubular chamber 16. The vacuum pressure created at the end of the tubular chamber to which handle member 12 is attached can draw through suction tube 18, which may be a tube of narrower cross-sectional area extending at least partially along the length of elongated tubular chamber 16. Accordingly, suction pressure can be generated at suction nozzle 14 for cleaning a floor surface, drawing liquid into suction tube 18 and carrying it up into elongated tubular chamber 16 via the suction tube.
[0022] When the liquid extracted from a floor surface reaches the proximal terminal end of the suction tube, the liquid may flow out of the suction tube and down into the portion of elongated tubular chamber 16 through which the suction tube extends. As a result, liquid drawn off of the floor surface being cleaned can be contained within the portion of elongated tubular chamber 16 containing suction tube 18. Suction tube 18 can prevent the liquid in the tubular chamber from flowing back out the suction nozzle onto the cleaned floor surface. The operator may continue to clean the floor surface and draw liquid into elongated tubular chamber 16 until the liquid height in the chamber reaches the top (e.g., proximal terminal end) of suction tube 18. At that point, the operator may turn off power to the vacuum source and empty the elongated tubular chamber before continuing further cleaning operations.
[0023] In practice, it may be difficult to empty elongated tubular chamber 16 of accumulated liquid and cleaning residual film, particulate material, or other debris carried with the liquid into the tubular chamber. Accordingly, in some configurations of handheld suction device 10, including the configuration illustrated in
[0024] In
[0025] In general, coupling member 30 and complementary coupling member 32 may be any cooperative features that interact with each other to releasably connect first section 24 of elongated tubular chamber 16 to second section 26 of the chamber. In different examples, coupling member 30 and complementary coupling member 32 may engage and disengage by moving the two members axially towards and away from each other, or by rotationally moving the members relative to each other. In some configurations, coupling member 30 and complementary coupling member 32 are configured to rotate relative to each other to engage and disengage. For example, coupling member 30 and complementary coupling member 32 may have corresponding threading that allows the different sections of the tubular chamber to be engaged by rotating the members relative to each other in one direction and disengaged by rotating the members relative to each other in an opposite direction.
[0026] As another example, coupling member 30 and complementary coupling member 32 may define a bayonet connector with a male side and a female side. The male side can slide axially into the female side to interconnect the two members. In some configurations, the two members are further rotated relative to each other after sliding axially, for example to position a radial pin into a locking hole. In other configurations, the two members can lock without needing to be rotated. When so configured, a push button or other disengagement feature may be used to allow separation of the interlocked bayonet connectors.
[0027] Independent of the specific configuration of coupling member 30 and complementary coupling member 32, the two members may form joint 28 joining first section of elongated tubular chamber 24 to the second section 26 of the tubular chamber. The overall length of elongated tubular chamber 16 (from proximal end 20 distal end 22) can vary depending on the desired operating configuration of handheld liquid suction device 10. In some examples, elongated tubular chamber 16 has an overall length ranging from 1 foot to 5 feet, such as from 2 feet to 4 feet.
[0028] First section 24 of elongated tubular chamber 16 may be substantially the same length as second section 26 of the chamber (e.g., +/10%). Alternatively, the first and second sections of elongated tubular chamber 16 may have different lengths. The length of first section 24 may be varied by moving the location of joint 28 during design to adjust the holding capacity of the section of tubular chamber. In some examples, first section 24 of elongated tubular chamber 16 has a length ranging from 0.5 feet to 3 feet, such as from 1 foot to 2.5 feet.
[0029] In general, suction tube 18 functions to divide an incoming flow of liquid drawn through suction nozzle 14 from liquid held in first section 24 of elongated tubular chamber 16. Suction nozzle 14 can have an inlet opening 34 and an outlet opening 36. Suction tube 18 can be in fluid communication with and extend from the outlet opening 36 of the suction nozzle. For example, suction tube 18 may extend from a proximal terminal end 38 to a distal terminal end 40 (
[0030] To prevent an operator from filling elongated tubular chamber 16 above joint 28 separating the chamber into two sectionswhich would cause spilling when the operator separates the two sections for emptyingthe length of suction tube 18 may be confined to first section 24. For example, proximal terminal end 38 of suction tube 18 may be positioned and contained within first section 24 of elongated tubular chamber 16 rather than extending up into the second section 26 of the elongated tubular chamber. When so configured, the proximal terminal end 38 of suction tube 18 may not project beyond the proximal terminal end of first section 24. For purposes of considering the position of the terminal end 38 of suction tube 18, coupling member 30 and/or other length-extending feature integrally joined with the section may be considered part of the overall length of the section.
[0031]
[0032] To help redirect liquid discharging out of suction tube 18 as it is drawn up through the tube via vacuum pressure, handheld device 10 may include a diverter structure. The diverter structure may be attached to suction tube 18 and/or an inner wall surface of the elongated tubular chamber 16. The diverter structure may provide a surface that liquid discharging from suction tube 18 impinges upon (e.g. contacts) to redirect the liquid back down into elongated tubular chamber 16.
[0033] In the example of
[0034] Elongated tubular chamber 16 has a larger cross-sectional area than suction tube 18, which extends through an interior of the tubular chamber. Controlling the cross-sectional size of elongated tubular chamber 16 relative to that of suction tube 18 can be helpful to control the vacuum pressure drawn through the suction tube as well as the capacity of the tubular chamber to store captured liquid. In some examples, a ratio of a cross-sectional area of the suction tube divided by a cross-sectional area of the elongated tubular chamber ranges from 0.1 to 0.4.
[0035] Elongated tubular chamber 16 (e.g., each section forming the chamber) and suction tube 18 can each have any suitable cross-sectional shape including a polygon cross-sectional shape (e.g., square, rectangle, triangle) or arcuate cross-sectional shape (e.g., circle, oval). One or more wall surfaces can form a bounded cavity defining elongated tubular chamber 16. In some examples, elongated tubular chamber 16 is formed of a transparent material and/or includes a transparent window so as to enable an operator to see the contents inside of the chamber to determine when the chamber should be emptied.
[0036] As mentioned, handheld device 10 can include a suction nozzle 14. The suction nozzle may be the feature positioned on the handheld device that contacts the floor surface being cleaned. The specific design of suction nozzle 14 may vary depending on the types of soils intended to be picked up using device 10 as well as the type of operating environments in which the device is intended to be used.
[0037] As shown in
[0038] In different configurations, handheld suction device 10 may or may not include one or more check valves (one-way valves) to prevent liquid backflow within the suction device. For example, handheld suction device 10 may include a check valve in suction tube 18 that allows fluid to be drawn up into the tube but not flow back down the tube once drawn into elongated tubular chamber 16 (via the suction tube). In the illustrated configuration, however, handheld suction device 10 is shown without having any check valves (including in elongated tubular chamber 16 and suction tube 18). Configuring handheld suction device 10 without check valves may provide a more robust design by omitting a moving mechanical element that has a potential to fail during the service life of the device.
[0039] As noted previously, handheld suction device 10 includes a vacuum source. The vacuum source may be a vacuum motor, a vacuum pump, a cyclone or yet other device that creates vacuum pressure. The vacuum source may be physically integrated and contained within handle member 12 or may be separate from handle member 12 and in fluid communication with elongated tubular chamber 16. In still other examples, the vacuum source may be divided between being positioned inside of and outside of handle member 12.
[0040] In some examples, the vacuum source may be implemented using a multistage vacuum system. The multistage vacuum system may include a first stage vacuum assembly through which air is first drawn and a second stage vacuum assembly through which air discharging from the first stage vacuum assembly is secondarily drawn. The first stage vacuum assembly may have a first stage reservoir that captures at least a portion of the debris drawn into the first stage vacuum assembly (with sucked in air), while the second stage vacuum assembly may have a second stage reservoir that captures at least a portion of the debris that is drawn into the second stage vacuum assembly. As one example, handheld suction device 10 may have a cyclone that provides a cyclonic action to function as a first stage vacuum assembly and a vacuum motor that functions as a second stage vacuum assembly.
[0041] In some examples, handheld suction device 10 may include a vacuum motor housing 56 (
[0042] While handheld suction device 10 is generally illustrated and described as a standalone unit (e.g., with a portable power and vacuum source), it should be appreciated that the disclosure is not limited in this respect. In alternative configurations, handheld suction device 10 may be connected a larger cleaning machine, such as a walk-behind or ride-on cleaning machine, that has its own power and/or vacuum source. In this implementation, handheld suction device 10 may be connected to power and/or vacuum supplied by the larger cleaning machine via one or more corded connections extending from the larger cleaning machine to the handheld suction device. An operator can selectively engage and disengage handheld suction device 10 from the larger cleaning machine for select use.
[0043] To make handheld suction device 10 ergonomically comfortable for a user, the device may include an offset section or a bend. For example, handheld suction device 10 may include a Bennett's bend in elongated tubular chamber 26 and/or between the elongated tubular chamber and handle member 12. In the example configuration of
[0044]
[0045] Vacuum suction tube 64 in
[0046] Offsetting the geometric center of inlet opening 66 from the geometric center of elongated tubular chamber 16 may be useful to provide a region between vacuum suction tube 64 and the tubular chamber for liquid to collect. For example, inlet opening 66 of vacuum suction tube 64 may be positioned closer to an upper surface 70 of elongated tubular chamber 16 than a lower surface 72 of the elongated tubular chamber. This can create a liquid receiving cavity between vacuum suction tube 64 and the lower surface 72 of elongated tubular chamber 16 that is configured to collect liquid when the device is tilted to prevent flooding of the vacuum source.
[0047] In some configurations, inlet opening 66 of vacuum suction tube 64 is positioned in an upper cross-sectional half of elongated tubular chamber 16. The upper cross-sectional half of elongated tubular chamber 16 may be the upper lengthwise cross-sectional half, e.g., when dividing the elongated tubular chamber along its length (e.g., axis 62).
[0048] While handheld suction device 10 may be useful to remove cleanup liquid soils on a floor surface being cleaned, an operator may also wish to pick up solid soils in addition to or in lieu of liquid soils. Suction nozzle 14 may have a size and/or shape suitable for picking up both types of soils. However, to improve soil collection performance, handheld suction device may have a replaceable or interchangeable nozzle. The interchangeable nozzles may be selectively engageable with handle member 12 depending on the needs of the operator. For example, one nozzle may be configured for picking up liquid soils while another nozzle may be configured for picking up solid soils. The nozzle for picking up liquid soils may have suction tube 18 whereas the nozzle for picking up solid soils may not have such a suction tube. Rather, the nozzle for picking up solid materials may be configured differently, for example, without suction tube 18, with an air filter, and/or an opening size greater than that of the liquid suction nozzle.
[0049]
[0050]
[0051]
[0052] Handheld suction device 10 can have a variety of different floor surface engagement heads in addition to or in lieu of those discussed above. For example, in various configurations, the floor surface engagement head (e.g., nozzle 14) of handheld suction device 10 may include one or more rollers, brushes, or other sweeping implements extending operatively coupled to an elongated tubular chamber (or section thereof) through which vacuum is drawn. One example floor surface engagement head that can be used on handheld suction device 10 is described in U.S. Patent Application No. 62/783,451, titled SWEEPER/SCRUBBER SYSTEM CAPABLE OF HANDLING LARGE DEBRIS and filed on Dec. 21, 2018, the entire contents of which are incorporated herein by reference.
[0053] The floor surface engagement head (e.g., suction nozzle 14) used on handheld suction device 10 may or may not include powered components (e.g., electrically powered, pneumatically powered). For example, the floor surface engagement head may be a mechanical feature having inlet opening 34 and outlet opening 36 but no electrically powered features. In other examples, the floor surface engagement head may include powered components, such as driven rollers or brushes, lights (LEDs), and/or other powered components.
[0054] When configured with powered components, elongated tubular chamber 16 may include a power delivery conduit (e.g., electrical wiring, pneumatic tubing) extending down a length of the chamber, e.g., from a power source contained in vacuum motor housing 56 to the floor surface engagement head. When elongated tubular chamber 16 is formed from multiple sections (e.g., first section 24 and second section 26) each section may include complementary power connectors that interconnect when the sections are joined together at joint 28. Accordingly, engaging first section 24 to second section 26 can establish a power communication channel from the power source down through each section to the floor surface engagement head. When the floor surface engagement head is removable from elongated tubular chamber 14 (e.g., first section 24), the floor surface engagement head and elongated tubular chamber may have complementary power connectors that interconnect when the components are joined together to supply power to the floor surface engagement head.
[0055] A handheld suction system may be provided to an end-user (e.g. in a common packaging) that includes handheld suction device 10 containing a vacuum source (and optionally attachable second section 26 of elongated tubular chamber) as well as multiple different attachments. One of the attachments may be a liquid suction attachment and another of the attachments may be a solid suction attachment, allowing the operator to reconfigure the handheld suction device as needed depending on the soils being picked up.
[0056] A handheld suction device according to the disclosure may provide an ergonomic and convenient device for cleaning a variety of floor surface soils, including liquid soils. In different configurations, the device may provide a variety of different features to efficiently collect and hold liquid removed from the floor surface and/or prevent vacuum motor flooding if the operator over rotates the device when filled with liquid. In some applications, the handheld suction device provides an interchangeable system that allows the operator to switch between different suction attachments designed for picking up liquid soil and solid soil.