CONNECTORS FOR THERMOPLASTIC TUBE SEGMENTS AND METHOD
20190331277 ยท 2019-10-31
Assignee
Inventors
Cpc classification
B29C65/2015
PERFORMING OPERATIONS; TRANSPORTING
B29C66/5224
PERFORMING OPERATIONS; TRANSPORTING
B29C66/52241
PERFORMING OPERATIONS; TRANSPORTING
B29C66/71
PERFORMING OPERATIONS; TRANSPORTING
B29C66/5221
PERFORMING OPERATIONS; TRANSPORTING
F16L41/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C66/71
PERFORMING OPERATIONS; TRANSPORTING
F16L2201/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C66/1224
PERFORMING OPERATIONS; TRANSPORTING
F16L25/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C66/1222
PERFORMING OPERATIONS; TRANSPORTING
B29C65/2023
PERFORMING OPERATIONS; TRANSPORTING
F16L47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C66/5229
PERFORMING OPERATIONS; TRANSPORTING
B29C66/73921
PERFORMING OPERATIONS; TRANSPORTING
F16L47/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C66/52231
PERFORMING OPERATIONS; TRANSPORTING
International classification
F16L47/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L25/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The connector (200) can join an end of a first flexible thermoplastic tube segment (202) to an end of at least a second flexible thermoplastic tube segment (202). The connector (200) is made of a thermoplastic material allowing, through heat fusion, to join the inner surface (244) of the receptacles (240, 260) of the connector (200) to the outer surface (206) of the corresponding tube segments (202), and this, without creating a gap or an irregularity inside the portion of the liquid circuit. The heat fusion can result in airtight and robust joints made with a high precision and that are uniform, even if they can be made under difficult conditions. The proposed concept can be particularly useful in sugar making.
Claims
1. A tube segment assembly (430) including: a first flexible thermoplastic tube segment (202) having an upstream end and a downstream end; a second flexible thermoplastic tube segment (202) having an upstream end and a downstream end; an intervening thermoplastic connector (200) having a central longitudinal axis (230), the connector (200) including: a central part (220) having an outer surface (222) and an inner surface (224) that are generally smooth and circular in cross-section, the central part (220) being longitudinally delimited by opposite first and second edges (226, 228), the first edge (226) having an inner diameter and the second edge (228) having an inner diameter; a first receptacle (240) coaxially disposed with reference to a side of the central part (220) that is adjacent to the first edge (226), the first receptacle (240) including a generally smooth inner surface (244) having an inner diameter that is larger than that of the first edge (226) to define a first annular inner surface (250); and a second receptacle (260) coaxially disposed on another side of the central part (220) that is adjacent to the second edge (228), the second receptacle (260) including a generally smooth inner surface (264) having an inner diameter that is larger than that of the second edge (228) to define a second annular inner surface (270); wherein: the first tube segment (202) has an inner surface (204) and an outer surface (206), the inner surface (204) of the first tube segment (202) having an inner diameter corresponding to the inner diameter of the first edge (226) of the central part (210), the outer surface (206) of the first tube segment (202) having an outer diameter corresponding to the inner diameter of the inner surface (244) of the first receptacle (240), the outer surface (206) at the downstream end of the first tube segment (202) being heat fused with the inner surface (244) of the first receptacle (240) at a first heat-fused joint (420); and the second tube segment (202) has an inner surface (204) and an outer surface (206), the inner surface (204) of the second tube segment (202) having an inner diameter corresponding to the inner diameter of the second edge (228) of the central part (210), the outer surface (206) of the second tube segment (202) having an outer diameter corresponding to the inner diameter of the inner surface (264) of the second receptacle (260), the outer surface (206) at the upstream end of the second tube segment (202) being heat fused with the inner surface (264) of the second receptacle (260) at a second heat-fused joint (422).
2. The tube segment assembly (430) according to claim 1, wherein: the first tube segment (202) has an annular end surface (208) that is substantially perpendicular to the central longitudinal axis (230) and abuts against the first annular inner surface (250), and the second tube segment (202) has an annular end surface (208) that is substantially perpendicular to the central longitudinal axis (230) and abuts against the second annular inner surface (270).
3. The tube segment assembly (430) according to claim 1, wherein: the tube segment assembly (430) further includes a third tube segment (202) having an upstream end and a downstream end; and the connector (200) further includes a third receptacle (300) laterally disposed on the connector (200), the third receptacle (300) including an inner surface (304) and a third annular inner surface (340); wherein: the third tube segment (202) has an inner surface (204) and an outer surface (206), the outer surface (206) of the third tube segment (202) having an outer diameter corresponding to the inner diameter of the inner surface (304) of the third receptacle (300), the outer surface (206) at the downstream end of the third tube segment (202) being heat fused with the inner surface (304) of the third receptacle (240) at a third heat-fused joint (424).
4. The tube segment assembly (430) according to claim 3, wherein the connector (200) further includes a lateral part (320) extending between the central part (310) and the third receptacle (300), the lateral part (320) having a generally smooth inner surface (324) delimited by a third edge (326) having an inner diameter and by a fourth edge (328) bordering a lateral opening (330) provided along the central part (220) between the first and second edges (226, 228), the inner surface (204) of the third tube segment (202) having an inner diameter corresponding to the inner diameter of the third edge (226).
5. The tube segment assembly (430) according to claim 4, wherein the lateral part (320) is disposed at right angle with reference to the central part (220).
6. The tube segment assembly (430) according to claim 4, wherein the lateral part (320) is disposed with an acute angle with reference to the central part (220).
7. The tube segment assembly (430) according to claim 1, wherein the outer diameter of the outer surface (222) of the central part (220) is smaller than the outer diameter of the outer surface (242, 262) of at least one among the first and second receptacles (240, 260).
8. The tube segment assembly (430) according to claim 1, wherein the first annular inner surface (250) and the second annular inner surface (270) are perpendicular to the central longitudinal axis (230).
9. The tube segment assembly (430) according to claim 1, wherein the inner surface (244, 264) of at least one of the receptacles (240, 260) is flared out of about 0.5 to 5.0 degrees.
10. The tube segment assembly (430) according to claim 1, wherein each tube segment (202) has a thickness and each receptacle (240, 260) has a depth that is at least 3 times the thickness of a corresponding one of the tube segments (202).
11. The tube segment assembly (430) according to claim 1, wherein the connector (200) and the tube segments (202) are made of polyethylene.
12. A method of joining corresponding ends of flexible thermoplastic tube segments (202) using an intervening thermoplastic connector (200) having at least two receptacles (240, 260), the method including: generating heat on a portable apparatus (400); transferring the generated heat to a male die (410) provided on the apparatus (400); transferring the generated heat to a female die (412); inserting the male die (410) in a corresponding one of the receptacles (240, 260) for surface heating an inner surface (244, 264) to a temperature close to the melting point of the thermoplastic; inserting the end of one of the tube segments (202) into the female die (412) for surface heating an outer surface (206) of the corresponding tube segment (202) to a temperature close to the melting point of the thermoplastic; moving away the heated receptacle (240, 260) and the heated end of the corresponding tube segment (202) from the dies (410, 412), then inserting them into one another until an annular end surface (208) of the corresponding tube segment (202) abuts against an annular inner surface (250, 270) of the heater receptacle (240, 260); and then cooling the heated receptacle (240, 260) and the heated end of the corresponding tube segment (202) until a heat-fused joint (420, 422) is formed.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION
[0062]
[0063] It should be noted that the facility 100 depicted an example in
[0064] The tubing network of the facility 100 in
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[0066] The tubes used for harvesting sap are often purchased on rolls to facilitate their transportation and handling. Each roll includes an extensive continuous tube and it is necessary to cut it into segments. The tube can be cut using, for instance, a manual tool having a rotating blade creating a groove increasing in depth after each rotation of the tool until it reaches the interior and the tube segment can be detached. Such tool is useful to create a cut that is truly perpendicular to the central longitudinal axis 230 (
[0067] The tube segment 202 depicted in
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[0072] In the illustrated example, the first receptacle 240 is coaxially disposed on a side of the central part 220, namely the one that is adjacent to the first edge 226. This first receptacle 240 includes an outer surface 242 and an inner surface 244. The inner surface 244 is generally smooth and circular in cross-section. The inner surface 244 of the receptacle 240 has an inner diameter that is larger than that of the first edge 226. This creates a first annular inner surface 250 between the first edge 226 and the inner surface 244 of the first receptacle 240 where it reaches the central part 220. This first annular inner surface 250 is preferably perpendicular to the central longitudinal axis 230. Other configurations and arrangements are possible.
[0073] The second receptacle 260 in the illustrated example is coaxially disposed on another side of the central part 220, namely the one that is adjacent to the second edge 228. The second receptacle 260 includes an outer surface 262 and an inner surface 264. The inner surface 264 is generally smooth and circular in cross-section. The inner surface 264 of the second receptacle 260 also has an inner diameter than that of the second edge 228 to define a second annular inner surface 270 circumscribed between the second edge 228 and the inner surface 264 of the second receptacle 260 where it reaches the central part 220. This second annular inner surface 270 is preferably perpendicular to the central longitudinal axis 230. Other configurations and arrangements are possible.
[0074] The various parts are dimensioned so that the inner diameter of the inner surface 244 of the first receptacle 240 corresponds to the outer diameter of the outer surface 206 of the first tube segment 202. This allows its insertion therein and that its annular end surface 208 can abut against the first annular inner surface 250. Hence, the inner diameter of the inner surface 264 of the second receptacle 260 corresponds the outer diameter of the outer surface 206 of the second tube segment 202. This allows it to be inserted therein and its annular end surface 208 can abut against the second annular inner surface 270. Furthermore, the inner diameter of the first edge 226 corresponds to the inner diameter of the inner surface 204 of the first tube segment 202 when it is inserted into the first receptacle 240 and the inner diameter of the second edge 228 corresponds to the inner diameter of the inner surface 204 of the second tube segment 202 when it is inserted into the second receptacle 260. There is thus no gap or discontinuity once the joint is made.
[0075] The connector 200 is made of a thermoplastic material that can be heat fused, thereby allowing the merge the inner surface 244 of the first receptacle 240 to the outer surface 206 of the first tube segment 202 and to merge the inner surface 264 of the second receptacle 260 to the outer surface 206 of the second tube segment 202, and this, without creating a gap or an irregularity inside the portion of the liquid circuit and without using collars or the like on the outside. The joint is perfectly sealed on the entire perimeter, thereby preventing micro-leaks when operating at a negative pressure.
[0076] The outer surface 242, 262 of the receptacles 240, 260 can be generally parallel to the axis of the opening over most of their length. They are beveled near their ends. Other configurations and arrangements are possible.
[0077] If desired, the inner surface of the receptacles 240, 260 can be slightly flared to facilitate the insertion of the tube segment 202 in the corresponding receptacle 240, 260. The inner diameter near the outer edge is then slightly greater than that of the inner diameter at the bottom. The angle of the inner surfaces 244, 264 can be about 0.5 to 5.0 degrees. Other values are possible. This feature can also be omitted in some implementations.
[0078] The depth of each receptacle 240, 260 is preferably between 3 to 3.5 times the thickness of the corresponding tube segment 202. This allows obtaining a joint having a tensile strength of at least 2 to 2.5 times the strength of the tube segment. In other words, an excessive pulling force will damage the tube segment 202 before the junction provided by the connector 200 fails. Variants are possible.
[0079] It should be noted that the straight connector 200 with two receptacles of
[0080] The connector 200 has sidewall thicknesses that are not too important in order to simplify the molding process. Thick parts should be avoided whenever possible since the plastic material could be prone to distortions during the cooling period right after the injection.
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[0085] It should be noted that the elbow connector like the one shown in the example of
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[0088] As can be seen, the Y-shaped connector 200 includes a third receptacle 300 for joining the ends of a third tube segment 202 to the ends of the first and second tube segments 202. This third tube segment 202 includes an inner surface 204 having an inner diameter, an outer surface 206 having an inner diameter and an annular end surface 208 that is substantially perpendicular to a central longitudinal axis 210 of the third tube segment 202.
[0089] The Y-shaped connector 200 also includes a lateral part 320 having an outer surface 322 and an inner surface 324. The inner surface 324 is generally smooth and circular in cross-section. The lateral part 320 is delimited by two opposite edges 326, 328, one of these edges being a third edge 326 having an inner diameter and the other of these two edges being a fourth edge 328 bordering a lateral opening 330 made along the central part 220 between the first and second edges 226, 228.
[0090] The third receptacle 300 is coaxially disposed at the end of the lateral part 320 that is adjacent to the third edge 326 326. The third receptacle 300 includes an outer surface 302 an inner surface 304. This inner surface 304 is generally smooth and circular in cross-section. The inner surface 304 of the third receptacle 300 has an inner diameter greater than that of the third edge 326 to define a third annular inner surface 340 that is radially circumscribed between the third edge 326 and the inner surface 304 of the third receptacle 300. Other configurations and arrangements are possible.
[0091] In this implementation, the inner diameter of the inner surface 304 of the third receptacle 300 corresponds to the outer diameter of the outer surface 206 of the third tube segment 202 so that it can be inserted therein and that its annular end surface 208 can abut against the third annular inner surface 340. The inner diameter of the third edge 326 corresponds to the inner diameter of the inner surface 204 of the third tube segment 202 when it is inserted into the third receptacle 300.
[0092] The thermoplastic material for the connector 200 allows, through heat fusion, to fuse the inner surface 304 of the third receptacle 300 to the outer surface 206 of the third tube segment 202, and this, without creating a gap or an irregularity inside the portion of the liquid circuit.
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[0095] The plug 380 can include an opening for a pressure gage used for measuring the relative pressure between the interior of the tubing network and the ambient air. Other variants are possible as well.
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[0098] At least two metallic dies 410, 412 on each side of the metallic plate 404. These dies 410, 412 have a shape resembling that of a cup. One of the dies is a male die 410 having an outer surface 414 capable of transferring heat to the inner surfaces 244, 264, 304 of the corresponding receptacles 240, 260, 300. The other is a female die 412 having an inner surface 416 capable of transferring heat to the outer surface 206 at the end of the tube segment 202. The two dies 410, 412 are connected opposite to one another on the metallic plate 404, for instance using a screw or any other suitable means. The dies 410, 412 allow heating the plastic parts uniformly on their entire perimeter. Several sizes and models of dies can be transported and installed on the apparatus 400 in function of the needs. The apparatus 400 can also be designed such that several pairs of dies can be used simultaneously.
[0099] In use, the plastic parts to be heated are inserted in the dies 410, 412 by the worker. The worker holds each part in one hand. One is then at the left and the other at the right. The parts are maintained in position until the sidewall surfaces to be joined are at the adequate temperature, this taking only a few seconds, for instance about 4 seconds. The parts are withdrawn from the dies 410, 412 and the end of the tube segment 202 is immediately inserted up to the bottom of the receptacle of the corresponding connector 200 that is simultaneously heated. The parts are maintained together until the plastic material has cooled and solidified, this occurring very quickly. The joint is then complete and can be used immediately.
[0100] It should be noted that the annular end surface 208 as well as the corresponding annular inner surfaces 250, 270, 340 are preferably not in contact with the dies 410, 412 during heating. This prevents a snag, namely an annular leftover caused by molten plastic that was pushed toward the interior at the time the two annular surfaces come in contact with one another. Hence, when heating the parts, the worker does not insert the parts completely up to bottom of the dies.
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[0105] Various kinds of supports can be used. In the example, the stand 450 includes an elongated vertical post and its top end can be inserted in a corresponding hole made underneath the apparatus 400.
[0106] This configuration also allows pivoting the apparatus 400 around a pivot point over at least 180 degrees, which can be useful for easily inverting the left-right position of the dies 410, 412. Other configurations and arrangements are possible.
[0107] A locking mechanism may be provided to prevent the apparatus 400 from being detached. Other implementations are possible. For instance, it is also possible to support the apparatus 400 from above, hence that the apparatus 400 is suspended. Other variants are possible as well.
[0108] The stem of the stand 450 in the example of
[0109] Another implementation for the support is a stem or another kind of structure that can be attached to a vehicle, for instance an ATV, or above a power generator. Other variants are possible as well.
[0110] The present detailed description and the appended figures are meant to be exemplary only, and a skilled person will recognize that variants can be made in light of a review of the present disclosure without departing from the proposed concept.
REFERENCE NUMERALS
[0111] 100 facility [0112] 102 tree [0113] 104 building [0114] 106 flow direction [0115] 200 connector [0116] 202 tube segment [0117] 204 inner surface (tube segment) [0118] 206 outer surface (tube segment) [0119] 208 annular end surface [0120] 210 central longitudinal axis (tube segment) [0121] 220 central part (connector) [0122] 222 outer surface (central part) [0123] 224 inner surface (central part) [0124] 226 first edge (central part) [0125] 228 second edge (central part) [0126] 230 central longitudinal axis (connector) [0127] 240 first receptacle [0128] 242 outer surface (first receptacle) [0129] 244 inner surface (first receptacle) [0130] 250 first annular inner surface [0131] 260 second receptacle [0132] 262 outer surface (second receptacle) [0133] 264 inner surface (second receptacle) [0134] 270 second annular inner surface [0135] 300 third receptacle [0136] 302 outer surface (third receptacle) [0137] 304 inner surface (third receptacle) [0138] 320 lateral part (third receptacle) [0139] 322 outer surface (third receptacle) [0140] 324 inner surface (third receptacle) [0141] 326 third edge [0142] 328 fourth edge [0143] 330 lateral opening [0144] 340 third annular inner surface [0145] 380 plug [0146] 400 apparatus [0147] 402 base [0148] 404 metallic plate [0149] 405 heating element [0150] 406 energy source [0151] 408 power cable [0152] 410 male die [0153] 412 female die [0154] 414 outer surface (male die) [0155] 416 inner surface (female die) [0156] 420 first heat-fused joint [0157] 422 second heat-fused joint [0158] 424 third heat-fused joint [0159] 430 tube segment assembly [0160] 450 stand [0161] 452 lateral part