Functional element, a component assembly consisting of a functional element and a sheet metal part and also a method for the attachment of the functional element to a sheet metal part
10458457 ยท 2019-10-29
Assignee
Inventors
Cpc classification
F16B19/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/49943
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16B37/062
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/49915
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F16B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B19/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A functional element having a functional portion, a generally tubular rivet portion and a ring-like sheet metal contact surface is characterised in that features of shape are provided at the rivet portion for co-movement of the sheet metal part during the formation of the rivet bead, in particular at the free end of the rivet portion and/or at the radially outer side of the rivet portion, at least in the region adjacent the free end of the rivet portion. A component assembly comprising a functional element and a sheet metal part as well as a method for the attachment of a functional element to the sheet metal part are also claimed.
Claims
1. A component assembly comprising a sheet metal part (14) having an opening (54) in combination with a functional element (10; 10) having a functional portion (16; 17; 17), a generally tubular rivet portion and a ring-like sheet metal contact surface (22; 22; 22; 22, 22, 22), wherein ribs which extend axially at the rivet portion extend at least from a region adjacent the contact surface up to at least shortly before the free end of the rivet portion; wherein each rib is rounded in cross section and spaced apart by cylindrical regions of the rivet section, are provided at the rivet portion (20), for co-movement of the sheet metal part (14) and the functional element during formation of a rivet joint between the functional element and the sheet metal part by beading over at least an end region of the rivet portion to form a rivet bead, wherein any pieces of sheet metal protruding beyond the rivet joint are avoided and wherein the ring-like sheet metal contact surface (22; 22; 22; 22, 22, 22) contacts the sheet metal part (14) on one side thereof, the rivet portion (20) extends through the opening (54) in the sheet metal part, a marginal region of the opening of the sheet metal part (14) at a side of the sheet metal part opposite the said one side is folded back on itself to form a U-shaped rim, and a portion (58) of the marginal region of the opening of the sheet metal part, which is folded back, is completely covered by a beaded over region of the rivet portion (20) which forms a U-shaped recess enclosing the U-shaped rim.
2. A component assembly in accordance with claim 1, wherein the ribs form impressions in the marginal region of the opening (54) on the sheet metal part (14).
3. A component assembly comprising a sheet metal part (14) having an opening (54) in combination with a functional element (10; 10) having a functional portion (16; 17; 17), a generally tubular rivet portion and a ring-like sheet metal contact surface (22; 22; 22; 22, 22, 22), wherein a bead extending as a radially projecting ring around the tubular rivet portion is provided at the free end (59) of the rivet portion, the bead having a cross-section with a maximum radial dimension and forming a rounded drawing surface (48) at the free end of the rivet section and projecting radially beyond an outer cylindrical surface of the tubular rivet portion and forming a ring shoulder at the outer cylindrical surface (70; 70, 70; 80; 80, 70; 90; 90, 70) at the rivet portion (20), for co-movement of the sheet metal part (14) and the functional element during formation of a rivet bead by beading over at least an end region of the rivet portion to form a rivet bead, wherein any pieces of sheet metal protruding beyond the rivet joint are avoided and wherein the ring-like sheet metal contact surface (22; 22; 22; 22, 22, 22) contacts the sheet metal part (14) on one side thereof, the rivet portion (20) extends through the opening (54) in the sheet metal part, a marginal region of the opening of the sheet metal part (14) is folded back on itself at a side of the sheet metal part opposite the said one side to form a U-shaped rim, and a portion (58) of the marginal region of the opening of the sheet metal part, which is folded back, is completely covered by a beaded over region of the rivet portion (20) which forms a U-shaped recess enclosing the U-shaped rim.
4. A component assembly in accordance with claim 3, wherein, the rivet bead (80) engages around the folded back section (58) of the marginal region of the opening at its radially outer boundary.
5. A component assembly comprising a sheet metal part (14) having an opening (54) in combination with a functional element (10; 10) having a functional portion (16; 17; 17), a generally tubular rivet portion and a ring-like sheet metal contact surface (22; 22; 22; 22, 22, 22), wherein a cylindrical outer surface of the rivet section between the sheet metal contact surface and the free end has locally raised portions and/or recesses at the free end (59) of the rivet portion, which are provided radially outside of a generally conical or rounded inner surface of the free end (70; 70, 70; 80; 80, 70; 90; 90, 70) are provided at the rivet portion (20), for co-movement of the sheet metal part (14) and the functional element during formation of a rivet joint between the functional element and the sheet metal part by beading over at least an end region of the rivet portion into a rivet bead, wherein any pieces of sheet metal protruding beyond a riveted joint are avoided and wherein the ring-like sheet metal contact surface (22; 22; 22; 22, 22, 22) contacts the sheet metal part (14) on one side thereof, the rivet portion (20) extends through the opening (54) in the sheet metal part, a marginal region of the opening of the sheet metal part (14) is folded back on itself at a side of the sheet metal part opposite the said one side to form a U-shaped rim, and a portion (58) of the marginal region of the sheet metal part, which is folded back, is completely covered by the beaded over region of the rivet portion (20) which forms a U-shaped recess enclosing the U-shaped rim.
6. A component assembly in accordance with claim 5, wherein, raised portion (70; 90) or recesses are reproduced in negative form in the folded back section (58) of the marginal region of the opening (54).
7. A method for the attachment to a sheet metal part (14) of a functional element (10; 10) having a functional portion (16; 17; 17), a generally tubular rivet portion and a ring-like sheet metal contact surface (22; 22; 22; 22, 22, 22), wherein ribs which extend axially at the rivet portion extend at least from a region adjacent the contact surface up to at least shortly before the free end of the rivet portion; wherein each rib is rounded in cross section and spaced apart by cylindrical regions of the rivet section are provided at the rivet portion (20), for co-movement of the sheet metal part (14) and the functional element during formation of a rivet joint between the functional element and the sheet metal part by beading over at least an end region of the rivet portion to form a rivet bead and wherein the ring-like sheet metal contact surface (22; 22; 22; 22; 22; 22) contacts the sheet metal part (14) on one side thereof, the rivet portion (20) extends through the opening (54) in the sheet metal part, a marginal region of the opening of the sheet metal part (14) is folded back on itself at a side of the sheet metal part opposite the said one side to form a U-shaped rim, and a portion (58) of the marginal region of the sheet metal part, which is folded back, is completely covered by a beaded over region of the rivet portion (20) which forms a U-shaped recess enclosing the U-shaped rim, the method comprising passing the rivet portion (20) through the opening (54) in the sheet metal part (14) and rolling over a collar region of the sheet metal part and forming a rivet bead which is approximately U-shaped in cross-section and wherein the ribs provided at the rivet portion (20) move the sheet metal part (14) during the rolling movement; wherein a portion of the marginal region of the opening of the sheet metal part, which is folded back on itself, is completely covered by the beaded over region of the rivet portion.
8. A method for the attachment to a sheet metal part (14) of a functional element (10; 10) having a functional portion (16; 17; 17), a generally tubular rivet portion and a ring-like sheet metal contact surface (22; 22; 22; 22, 22, 22), wherein a bead extending as a radially projecting ring is formed on the cylindrical outer surface of the rivet section between the sheet metal contact surface and the free end of the rivet section is provided at the free end (59) of the rivet portion, the bead having a cross-section with a maximum radial dimension and forming a rounded drawing surface (48) at the free end of the rivet section and projecting radially beyond an outer cylindrical surface of the tubular rivet portion, and forming a ring shoulder at the outer cylindrical surface (70; 70, 70; 80; 80, 70; 90; 90, 70) is provided at the rivet portion (20), for co-movement of the sheet metal part (14) and the functional element during formation of a rivet bead by beading over at least an end region of the rivet portion into the rivet bead, and wherein the ring-like sheet metal contact surface (22; 22; 22; 22, 22, 22) contacts the sheet metal part (14) on one side thereof, the rivet portion (20) extends through the opening (54) in the sheet metal part and a marginal region of the opening of the sheet metal part (14) is folded back on itself at a side of the sheet metal part opposite the said one side to form a U-shaped rim, the method comprising passing the rivet portion (20) having the bead extending as a radially projecting ring provided at the free end (59) of the rivet portion, extending radially beyond an outer cylindrical surface of the tubular rivet portion, and forming a ring shoulder at the outer cylindrical surface (70; 70, 70; 80; 80, 70; 90; 90, 70) through an opening (54) in the sheet metal part (14) and rolling over a collar region of the sheet metal part and forming the rivet bead which is approximately U-shaped in cross-section and wherein the bead provided at the rivet portion (20) moves the sheet metal part (14) during the rolling movement; wherein a portion of the marginal region of the opening of the sheet metal part, which is folded back, is completely covered by a beaded over region of the rivet portion which forms a U-shaped recess enclosing the U-shaped rim, and any pieces of sheet metal protruding beyond the rivet joint are avoided.
9. A method for the attachment to a sheet metal part (14) of a functional element (10; 10) having a functional portion (16; 17; 17), a generally tubular rivet portion and a ring-like sheet metal contact surface (22; 22; 22; 22, 22, 22), wherein a cylindrical outer surface of the rivet section between the sheet metal contact surface and the free end has locally raised portions and/or recesses at the free end (59) of the rivet portion, which are provided radially outside of a generally conical or rounded inner surface of the free end face (70; 70, 70; 80; 80, 70; 90; 90, 70) are provided at the rivet portion (20), for co-movement of the sheet metal part (14) and the functional element during formation of a rivet joint between the functional element and the sheet metal part by beading over at least an end region of the region portion to form a rivet bead, and wherein the ring-like sheet metal contact surface (22; 22; 22; 22; 22; 22) contacts the sheet metal part (14) on one side thereof, the rivet portion (20) extends through the opening (54) in the sheet metal part and a marginal region of the opening of the sheet metal part (14) is folded back on itself at a side of the sheet metal part opposite the said one side to form a U-shaped rim, the method comprising passing the rivet portion (20) having locally raised portions and/or recesses at the free end (59) of the rivet portion (70; 70, 70; 80; 80, 70; 90; 90, 70) through an opening (54) in the sheet metal part (14) and rolling over a collar region of the rivet portion to form rivet bead which is approximately U-shaped in cross-section and wherein the locally raised portions and/or recesses provided at the rivet portion (20) move the sheet metal part (14) during the rolling movement; wherein a portion of the marginal region of the opening of the sheet metal part, which is folded back, is completely covered by the beaded over region of the rivet portion which forms a U-shaped recess enclosing the U-shaped rim, and any pieces of sheet metal protruding beyond the rivet joint are avoided.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10) In all the examples explained the same reference numerals are used for the same features or same shaped features, optionally with a prime or a double prime when it is necessary to distinguish one embodiment from a previous embodiment. It will be understood that all descriptions which are given in connection with the individual features also apply to all other features of shape or embodiments in which the same reference numerals are used, irrespective of whether the corresponding reference numerals are provided with or without a prime. Thus, unnecessarily long repetitive descriptions of individual features can be avoided.
DETAILED DESCRIPTION OF THE INVENTION
(11) Referring to
(12) Between the noses 26 providing security against rotation there are recesses 28 in the ring-like contact surface 22, likewise six in number, which are located in each case between two noses providing security against rotation and likewise uniformly arranged around the central longitudinal axis 24 of the element 10. One can see from the representation of
(13) The die button 12 has at the free end face 30, which supports the sheet metal part 14, a ring-like recess 32 having a central cylindrical projection 34 which merges via a gently rounded, radially outwardly directed so called rolling surface 36 into the base surface 38 of the ring recess 32. The base surface 38 in turn merges via a radius 40 into a cylindrical wall region 42 of the recess 32. This cylindrical wall region 42 subsequently merges via a slightly rounded portion 43 into a wall 44 which diverges conically in the direction towards the head part 18 of the bolt element and subsequently merges via a rounded edge 46 into the free end face 30 of the die button.
(14) The use of the die button 12 with a self-piercing element in the form of an SBF bolt in order to form the rivet bead is extremely well known in practice and also from the above named German patent documents.
(15) In general, the free end of the tubular rivet portion 20, which has a rounded drawing surface 48 at the outside and a small conical cutting surface 50 at the inside, is used in order to first of all indent the sheet metal part 14 in the region of the ring-like recess 32 and to draw it downwardly into a collar 15 until the sheet metal part meets the free end of the central cylindrical post 34 of the die button, whereby the piercing slug 52 is cut out of the sheet metal part. During this, the free end of the tubular rivet portion 20 is pushed through the hole in the sheet metal part which arises in this way and is rolled outwardly by means of the rounded rolling surface 36 up to and into the position which is evident from
(16) One can also see from
(17) In practice, the sheet metal part 14 is normally pressed with a hold-down member of the setting head (not shown) against the free end 30 of the die button so that the sheet metal part remains flat in this region. One can also see from
(18) The
(19) It has been shown that these features of shape in the form of longitudinally directed ribs 70 also dig into the collar region 15 of the sheet metal part 14 during the formation thereof and so to say force the sheet metal part to move with the tubular rivet portion 20 during its beading over, so to say free of slippage, whereby the desired formation in the sense of the encapsulated folded back sheet metal part 58 of the collar region 15 is achieved.
(20) It is not essential that the bolt element has the ribs 26 providing security against rotation and the recesses 28 providing security against rotation of
(21) The
(22)
(23) In the embodiment of
(24) In the embodiment of
(25) The design in accordance with
(26) In the embodiment in accordance with
(27) In the embodiment of
(28) In the embodiment of
(29) In the embodiment of
(30) The embodiment in accordance with
(31) The head part 18 is also of polygonal shape and likewise has twelve side surfaces.
(32) Finally,
(33) The
(34) At this point it should be noted that the elements of
(35) In the embodiment of
(36) In
(37) In the embodiment of
(38) In accordance with the embodiment of
(39) In the embodiment of
(40) The embodiment of
(41) The embodiment of
(42) In the embodiment of
(43) In
(44) In
(45) In the embodiment of
(46) In the embodiment of
(47) The embodiments of
(48) At this point it should be pointed out that the elements of
(49) In the embodiment of
(50) In the embodiment of
(51) In the embodiment of
(52) In
(53) In
(54) In
(55) In the embodiment of
(56) In the embodiment of
(57) The embodiment of
(58) The embodiment of
(59) The precise design of the embodiment of
(60)
(61) One can see here that the nut element has a pronounced contact surface 22 and that the ends of the longitudinal ribs 70 adjacent the head part of the element run out from this contact surface and terminate there. Radially outside of the pronounced contact surface there are two further ring-like and conical contact surfaces 22 and 22, which are however relatively narrow in comparison to the contact surface 22. These surfaces 22, 22 are not interrupted in this example of
(62) In contrast, in the embodiment of
(63) The short recesses 28 which are disposed between the longer recesses 28 and which partly interrupt the side surfaces 99 of the polygonal head part of the element likewise interrupt the two narrow conical contact surfaces 22, 22 but not however the broad conical contact surface 22.
(64) In the embodiment of
(65) The
(66) In the embodiment of
(67) In
(68) Finally,
(69) In the embodiment of
(70) In the embodiment of
(71) Finally,
(72) In all embodiments features of shape which represent raised portions such as for example ribs 70 extending in the longitudinal direction, their extensions 70 or the raised portions 90 at the free end of the tubular rivet portion are provided with gently rounded contours in order to avoid an unnecessary injury to the sheet metal part. In contrast, the embodiment with the ring bead have a relatively sharp-edged design of the ring bead at the radially broadest point and can be used without injury to the sheet metal part having to be feared. If recesses such as 28, 28, 28 are used, then these can merge in sharp-edged manner into the outer jacket surface of the respective element, however, the base region of the recesses should be rounded, although in many cases the sheet metal material does not come into contact there because the sheet metal material does not fully fill out the corresponding recesses.
(73) Although in all the indicated embodiments it is always six features of shape such as 70, 90, 26, 26, 28, 28, 28 that are shown this is admittedly reasonable but in no way to be considered to be restrictive. In place of this, fewer or more such features of shape can be provided which are normally, but not necessarily, uniformly distributed around the central longitudinal axis.
(74) Furthermore, it should also be stated that the present invention can also be used with other functional elements which are provided with a tubular rivet portion such as, for example, elements with an under head design as in the RND element of the company Profil Verbindungstechnik GmbH & Co. KG or with a rivet portion in accordance with the skirt nut or skirt bolt element of the same company.
(75) In particular, the functional element can have a ring-like contact surface with at least one ring-like region which lies in a radial plane perpendicular to the central longitudinal axis of the functional element.
(76) Furthermore, a ring-like groove can be provide radially inside a ring-like region of the ring-like contact surface which lies in a radial plane perpendicular to the central longitudinal axis and which extends around the rivet portion and optionally forms a part of the contact surface. In this embodiment the ring-like groove can have a surface set obliquely to the central longitudinal axis at the radially outer side, i.e. the groove would be at least approximately V-shaped in cross-section.
(77) Also ribs providing security against rotation extending in the radial direction could be provided in the ring-like groove and could bridge the latter partly or completely.
(78) It would also be conceivable to provide cut-outs which interrupt the radially outer side of the ring-like groove and the ring-like region of the contact surface between the ribs providing security against rotation.
(79) Furthermore, a functional element could be provided which is characterised in that a head section having the ring-like contact surface is provided, in that the shaft part of the bolt element is arranged at the same side of the head part as the ring-like contact surface and projects away from the latter and in that the tubular rivet portion is disposed radially within the ring-like contact surface and radially outside of the shaft part.
(80) A nut element could also be provided which is characterised in that a head section having the ring-like contact surface is provided which merges into a tubular hollow shaft part projecting away from the head section at the side of the contact surface, the shaft part being surrounded by the tubular rivet portion, with the free end face of the shaft part being further removed from the ring-like contact surface than the free end of the rivet portion.
(81) In this embodiment the free end of the shaft part could be designed to pierce a sheet metal part.
(82) In an element of this kind, a thread can be provided in the head section and also in the region of the shaft part adjacent the head section. When a conical contact surface is provided, the element could be designed and attached in accordance with the European patent application 02730181.1 or in accordance with the document WO 03/089187.
(83) In all embodiments, materials can be named by way of example for the material of the section and for the functional elements which are manufactured from it which achieve strength values of class 8 in accordance with the ISO Standard or higher in the context of cold deformation, for example a 35B2 alloy in accordance with DIN 1654. The fastener elements formed in this way are also suitable for all commercially available steel materials for drawing quality sheet metal parts and also for aluminium or its alloys. Aluminium alloys, in particular those of higher strength, can also be used for the section or for the functional elements, for example AlMg5. Sections or functional elements of higher strength magnesium alloys, such as for example AM50, can also be considered.