Gas turbine engine module adapter to a carrier
10458282 ยท 2019-10-29
Assignee
Inventors
- Gregory Reinhardt (South Glastonbury, CT, US)
- Joseph SWIDERSKI (Dundas, CA)
- Douglas Pollock (Brossard, CA)
- Real Barrette (Ste-Julie, CA)
- Stephane Mongeau (Mascouche, CA)
Cpc classification
F01D25/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T29/49826
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T29/49229
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2240/91
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/68
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/285
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/72
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D25/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An engine mounting arrangement is provided for supporting a gas turbine engine. The mounting arrangement comprises a module adaptor mounted to an overhead or a ground based carrier for rotation about a substantially horizontal axis. The module adaptor extends horizontally from a base to an axially-opposed distal end having a first mounting interface configured for attachment to a module of the engine. The module adaptor holds the engine by the module to which it is attached and with the other engine modules projecting in a cantilever fashion from the supported module.
Claims
1. A method of assembling a gas turbine engine having a plurality of engine modules to be assembled to one another, the method comprising: rotatably mounting a first one of the engine modules to a carrier of an overhead assembly line, horizontally assembling at least one additional engine module to said first one of the engine modules by mounting said at least one additional engine module in a cantilevered fashion to said first one of the engine modules such that the assembled modules are positioned along a horizontal axis, selectively rotating the assembled modules about the horizontal axis, and displacing the assembled modules along the overhead assembly line with the carrier.
2. The method defined in claim 1, wherein the first one of the engine modules is a fore or aft end module, and wherein at least a second additional engine module is mounted to the first one and the at least one additional module in a cantilevered fashion.
3. The method defined in claim 1, wherein rotatably mounting a first one of the engine modules to the carrier comprises mounting a fan module of the engine to the carrier, the fan module having a fan case.
4. The method defined in 1, wherein the first one of the engine modules is cantilevered mounted from the carrier.
5. The method defined in claim 1, wherein the first one of the engine modules is centrally-mounted to a support rotatably mounted to the carrier.
6. The method defined in claim 1, wherein the first one of the engine modules is an end module, wherein the engine is built from said one end module to an opposed end of the engine, and wherein the at least one additional module comprises a plurality of modules mounted in a cantilevered fashion relative to the end module.
7. The method defined in claim 1, wherein the first one of the engine modules is mounted to the carrier from an outside portion of the module.
8. The method defined in claim 1, wherein the additional engine modules project fore and aft of said first one of the engine modules while mounted to the carrier.
9. The method defined in 1, wherein the first one of the engine modules is cantilevered mounted from the carrier.
10. The method defined in claim 9, wherein the first one of the engine modules is an end module, wherein the engine is built from said one end module to an opposed end of the engine, and wherein the at least one additional module comprises a plurality of modules mounted in a cantilevered fashion relative to the end module.
11. The method defined in claim 10, wherein the first one of the engine modules is mounted to the carrier from an outside portion of the module.
12. The method defined in claim 11, wherein the additional engine modules project fore and aft of said first one of the engine modules while mounted to the carrier.
13. The method defined in claim 1, wherein the first one of the engine modules is centrally-mounted to a support rotatably mounted to the carrier.
14. The method defined in claim 13, wherein the first one of the engine modules is an end module, wherein the engine is built from said one end module to an opposed end of the engine, and wherein the at least one additional module comprises a plurality of modules mounted in a cantilevered fashion relative to the end module.
15. The method defined in claim 13, wherein the first one of the engine modules is mounted to the support from an outside portion of the module.
16. The method defined in claim 15, wherein the additional engine modules project fore and aft of said first one of the engine modules while mounted to the support.
17. A method of assembling a gas turbine engine having a plurality of engine modules to be assembled to one another, the method comprising: rotatably mounting a first one of the engine modules to a carrier of an overhead assembly line, horizontally assembling at least one additional engine module to said first one of the engine modules by mounting said at least one additional engine module in a cantilevered fashion to said first one of the engine modules such that the assembled modules are positioned along a horizontal axis in a generally horizontal in flight position, selectively rotating the assembled modules about the horizontal axis, and rotatably supporting a distal end of the assembled engine after at least one additional engine module has been mounted to the first one of the engine modules.
18. The method defined in claim 17, wherein the first one of the engine modules is a fore or aft end module.
19. The method defined in claim 17, wherein mounting the first one of the engine modules to the carrier comprises mounting a fan module of the engine to the carrier, the fan module having a fan case.
20. The method defined in 17, wherein the first one of the engine modules is cantilevered mounted from the carrier.
21. The method defined in claim 17, wherein the first one of the engine modules is centrally-mounted to the carrier.
22. The method defined in claim 17, wherein the first one of the engine modules is an end module, wherein the engine is built from said one end module to an opposed end of the engine, and wherein the at least one additional module comprises a plurality of modules mounted in a cantilevered fashion relative to the end module.
23. The method defined in claim 17, wherein the first one of the engine modules is mounted to the carrier from an outside portion of the module.
24. The method defined in claim 17, wherein the additional engine modules project fore and aft of said first one of the engine modules while mounted to the carrier.
25. The method defined in 19, wherein the first one of the engine modules is cantilevered mounted from the carrier.
26. The method defined in claim 19, wherein the first one of the engine modules is centrally-mounted to the carrier.
27. The method defined in claim 26, wherein the first one of the engine modules is an end module, wherein the engine is built from said one end module to an opposed end of the engine, and wherein the at least one additional module comprises a plurality of modules mounted in a cantilevered fashion relative to the end module.
28. The method defined in claim 27, wherein the first one of the engine modules is mounted to the carrier from an outside portion of the module.
29. The method defined in claim 25, wherein the first one of the engine modules is an end module, wherein the engine is built from said one end module to an opposed end of the engine, and wherein the at least one additional module comprises a plurality of modules mounted in a cantilevered fashion relative to the end module.
30. The method defined in claim 29, wherein the first one of the engine modules is mounted to the carrier from an outside portion of the module.
31. A method of assembling a gas turbine engine having a plurality of engine modules to be assembled to one another, the method comprising: rotatably mounting a first one of the engine modules to a carrier of an overhead assembly line, horizontally assembling at least one additional engine module to said first one of the engine modules by mounting said at least one additional engine module in a cantilevered fashion to said first one of the engine modules such that the assembled modules are positioned along a horizontal axis in a generally horizontal in flight position, selectively rotating the engine about the horizontal axis prior to or after the at least one additional engine module has been mounted to the first one of the engine modules.
32. The method defined in claim 31, wherein the first one of the engine modules is a fore or aft end module, and wherein at least a second additional engine module is mounted to the first one and the at least one additional module in a cantilever fashion.
33. The method defined in claim 31, wherein mounting the first one of the engine modules to the carrier comprises mounting a fan module of the engine to the carrier, the fan module having a fan case.
34. The method defined in 33, wherein the first one of the engine modules is cantilevered mounted from the carrier.
35. The method defined in claim 34, wherein the first one of the engine modules is an end module, wherein the engine is built from said one end module to an opposed end of the engine, and wherein the at least one additional module comprises a plurality of modules mounted in a cantilevered fashion relative to the end module.
36. The method defined in claim 35, wherein the first one of the engine modules is mounted to the carrier from an outside portion of the module.
37. The method defined in claim 33, wherein the first one of the engine modules is centrally-mounted to the carrier.
38. The method defined in claim 37, wherein the first one of the engine modules is an end module, wherein the engine is built from said one end module to an opposed end of the engine, and wherein the at least one additional module comprises a plurality of modules mounted in a cantilevered fashion relative to the end module.
39. The method defined in claim 38, wherein the first one of the engine modules is mounted to the carrier from an outside portion of the module.
40. The method defined in 31, wherein the first one of the engine modules is cantilevered mounted from the carrier.
41. The method defined in claim 31, wherein the first one of the engine modules is centrally-mounted to the carrier.
42. The method defined in claim 31, wherein the first one of the engine modules is an end module, wherein the engine is built from said one end module to an opposed end of the engine, and wherein the at least one additional module comprises a plurality of modules mounted in a cantilevered fashion relative to the end module.
43. The method defined in claim 31, wherein the first one of the engine modules is mounted to the carrier from an outside portion of the module.
44. The method defined in claim 31, wherein the additional engine modules project fore and aft of said first one of the engine modules while mounted to the carrier.
45. A method of assembling a gas turbine engine having a plurality of engine modules to be assembled to one another, the method comprising: rotatably mounting a first one of the engine modules to a carrier displaceable along an overhead assembly line, horizontally assembling at least one additional engine module to said first one of the engine modules by mounting said at least one additional engine module in a cantilevered fashion to said first one of the engine modules such that the assembled modules are positioned along a horizontal axis in a generally horizontal in flight position, selectively rotating the engine about the horizontal axis, and mounting external equipment to the engine after selectively rotating the engine.
46. The method defined in claim 45, wherein the first one of the engine modules is a fore or aft end module, and wherein at least a second additional engine module is mounted to the first one and the at least one additional module in a cantilever fashion.
47. The method defined in claim 45, wherein mounting the first one of the engine modules to the carrier comprises mounting a fan module of the engine to the carrier, the fan module having a fan case.
48. The method defined in 47, wherein the first one of the engine modules is cantilevered mounted from the carrier.
49. The method defined in claim 48, wherein the first one of the engine modules is an end module, wherein the engine is built from said one end module to an opposed end of the engine, and wherein the at least one additional module comprises a plurality of modules mounted in a cantilevered fashion relative to the end module.
50. The method defined in claim 49, wherein the first one of the engine modules is mounted to the carrier from an outside portion of the module.
51. The method defined in claim 47, wherein the first one of the engine modules is centrally-mounted to the carrier.
52. The method defined in claim 51, wherein the first one of the engine modules is an end module, wherein the engine is built from said one end module to an opposed end of the engine, and wherein the at least one additional module comprises a plurality of modules mounted in a cantilevered fashion relative to the end module.
53. The method defined in claim 52, wherein the first one of the engine modules is mounted to the carrier from an outside portion of the module.
54. The method defined in 45, wherein the first one of the engine modules is cantilevered mounted from the carrier.
55. The method defined in claim 45, wherein the first one of the engine modules is centrally-mounted to the carrier.
56. The method defined in claim 45, wherein the first one of the engine modules is an end module, wherein the engine is built from said one end module to an opposed end of the engine, and wherein the at least one additional module comprises a plurality of modules mounted in a cantilevered fashion relative to the end module.
57. The method defined in claim 45, wherein the first one of the engine modules is mounted to the carrier from an outside portion of the module.
58. The method defined in claim 45, wherein the additional engine modules project fore and aft of said first one of the engine modules while mounted to the carrier.
59. The method defined in claim 45 further comprising displacing the carrier along the overhead assembly line after at least the first one of the engine modules has been mounted to the carrier.
Description
DESCRIPTION OF THE DRAWINGS
(1) Reference is now made to the accompanying figures, in which:
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(7)
(8) The support arrangement 10 illustrated in
(9) The support arrangement 10 generally comprises a carrier 18 and a module adapter 20 for mounting the engine E to the carrier 18. The carrier 18 may be mounted to overhead rails or other suitable overhead structures for horizontal and vertical movements with respect thereto. As mentioned herein before, the carrier 18 could also me mounted on a ground based structure (not shown). The carrier 18 may be used to carry the engine E from one working station to the next along an assembly line. The module adapter 20 is the interface between the carrier 18 and the engine E. The module adapter 20 is removably mounted to the carrier 18 and is configured for use with a specific model of engine. Different module adapters may be used for different models of engine. As best shown in
(10) The carrier 18 has a drum-like structure including a rotary adapter flange 28 and defining an open ended passage 30 having a horizontal axis 32. The rotary adapter flange 28 may be power driven by any suitable drive source for rotation about the horizontal axis 32. As can be appreciated from
(11) As shown in
(12) From
(13) A pair of localization pins 46 may be provided at diametrically opposed locations on the annular flange 38 of the base of the support 22 for engagement with corresponding holes in the mounting ring 24. The localization pins 46 allow to appropriately position the cone-shaped support 22 relative to the mounting ring 24 (and thus the fan case 12) before the annular flange 38 of the support 22 be bolted or otherwise suitably detachably mounted to the mounting ring 24. The support 22 is attached to the mounting ring 24 only after the mounting ring 24 has been locked in position on the front end of the drum 28 by the segmented adapter ring 26, as per the way described herein above.
(14) As shown in
(15) According to one example, the support 22 and the engine part attached thereto must be able to support the equivalent of a cantilever load of 6500 lb (2948 kg) applied at 62 inches (1.57 m) from the attachment interface (i.e. the flange 38) of the cone-shaped support 22 to the mounting ring 24. The conical shape of the support 22 allows to efficiently transferring the engine load from a small diameter to a larger diameter at the base of the support 22. The support 22 acts as a temporary reinforcing member between the fan case 12 and the fan drive assembly 13 to provide the additional structural integrity required for holding the engine in a cantilever fashion.
(16) As shown in
(17) One possible engine build process will now be described. The mounting ring 24 is first installed on the fan case 12. The ring and the fan case assembly are then attached to the carrier 18 by the engagement of the locking tabs 34 and 36 of the ring 24 and the segments 26a, 2b . . . 26h on the front face of the rotary flange 28 of the carrier 18. The support 22 is then inserted through the passage 30 of the carrier 18 and the annular mounting flange 38 of the support 22 is bolted to the rear face of the mounting ring 24. The fan drive assembly 13 is then installed on the support 22 by bolting the distal end portion 40 of the support 22 to an existing mounting flange at the front end of the drive fan assembly 13. The various modules of the engine core 16 are added thereafter with the engine E being supported both by support 22 and mounting ring 24. After the front end section of the engine E has been so attached to the module adapter 20 as described above, the rotary flange 28 of the carrier 18 may be rotated in clockwise or counter clockwise directions about axis 32 so that the underside of the engine E may be exposed and a worker may access the underside of the engine E without the need to otherwise crawl underneath the engine. The worker can also easily access the interior of the fan case 12 via the rear side of the carrier 18. The open framework of the hollow cone-shaped support 22 allows the worker to have access to the interior of the fan case 12 from within the support 22 itself. Near the end of the assembly process, a rear support (not shown) may be provided to provide support at the rear end of the engine E. The internal support 22 may then be removed and the fan rotor may be positioned in the fan case 12 for connection to the fan drive assembly 13 to complete the engine.
(18) The above engine mounting arrangement allows an engine to be built from a first end to a second end thereof (from front to rear or vice versa) while the engine is supported in a cantilevered fashion. In the case of a turbofan engine, the support 22 can be fitted inside the fan case 12 and then bolted to the mounting ring 24 with the front end of the fan drive assembly 13 bolted to the distal end 40 of the support 22. The engine fan drive assembly 13 carry the load to the support 22. Another portion of the load is carried by the mounting ring 24 via the fan case and the struts 15 between the fan case 12 and the fan drive assembly 13. Depending one the weight of the engine, only one mounting interface may be sufficient.
(19)
(20) As can be appreciated from the foregoing, the module adapter 20 facilitates the assembly and handling of gas turbine engines while at the same time strengthening the engines during assembly. The module adapter 20 allows performing necessary maintenance, assembly and the like, in a cost effective and time efficient manner. The engine may be supported in a horizontal position at a proper elevation from the floor for allowing the worker to comfortably perform the required maintenance or assembly/disassembly procedures without having to bend or stretch to reach the various parts of the engine.
(21) The above description is meant to be exemplary only, and one skilled in the art will recognize that changes may be made to the embodiments described without departing from the scope of the invention disclosed. For instance, the adapter ring 26 could be modified. The segments could be replaced by a full ring. Also the adapter ring 26 could be replaced by another retaining arrangement for fixedly holding the mounting ring 24 on the carrier 18. The support 22 could be mounted directly to the carrier 18. Also the drum structure of the carrier 18 could be stationary and the support 22 could be rotatably mounted thereto. Still other modifications which fall within the scope of the present invention will be apparent to those skilled in the art, in light of a review of this disclosure, and such modifications are intended to fall within the appended claims.