Clamping device for an adjustable stop of a processing machine, particularly a moulding machine, and processing machine, particularly moulding machine, with a clamping device
10456947 · 2019-10-29
Assignee
Inventors
- Hermann Marquardt (Bad Mergentheim, DE)
- Walter Rapp (Königheim-Gissigheim, DE)
- Ralf Wagner (Hardheim, DE)
Cpc classification
B23Q1/285
PERFORMING OPERATIONS; TRANSPORTING
B27C5/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
B27C5/06
PERFORMING OPERATIONS; TRANSPORTING
B23Q1/28
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A clamping device for an adjustable stop of a processing machine for guiding workpieces through the processing machine is provided with at least one clamping part that clamps the stop against at least one counter stop. The clamping part is provided on a transmission element, wherein the transmission element is acted upon with a force (F.sub.1) that is converted into a clamping force (F.sub.2) acting upon the clamping part. A release unit is provided for releasing the clamping action. The transmission element is a two-armed lever, one arm of which is acted upon with the force (F.sub.1) in the form of a compressive force and the other arm of which generates the clamping force (F.sub.2).
Claims
1. A clamping device for an adjustable fence of a moulding machine, wherein the adjustable fence (12) comprises a first side facing workpieces and configured to laterally guide, in a fixed working position of the adjustable fence (12) on the moulding machine, the workpieces as the workpieces move along the adjustable fence (12) through the moulding machine in a transport direction, wherein the adjustable fence (12) further comprises a second side facing away from the workpieces, wherein at least one counter stop (25), comprising a first face and an opposite second face facing away from the first face, is arranged at the second side of the adjustable fence (12) so that the first face is facing the second side of the adjustable fence; the clamping device comprising: a transmission element (23) arranged at the second face of the at least one counter stop (25); at least one clamping part (33) arranged at the transmission element (23); wherein a force-applying element (47) acts mechanically permanently on the transmission element (23) with a force (F.sub.1) that is converted by the transmission element (23) into a clamping force (F.sub.2) acting upon the clamping part (33) so that the clamping part provides a clamping action fixedly clamping the adjustable fence (12) against the at least one counter stop (25) in the fixed working position; a drive (52, 54) supported at the at least one counter stop (25) and operatively connected to the transmission element (23), wherein the drive (52, 54), when actuated, moves the transmission element (23) against the force (F.sub.1) of the force-applying element (47) to release the clamping action.
2. The clamping device according to claim 1, wherein the transmission element (23) is a two-armed lever, one arm of which is acted upon with the force (F.sub.1) that is a compressive force and the other arm of which generates the clamping force (F.sub.2).
3. The clamping device according to claim 2, wherein the force-applying element is at least one pressure spring (47) generating the compressive force (F.sub.1) and wherein the at least one pressure spring (47) is arranged on an axis (44) fastened in the counter stop (25).
4. The clamping device according to claim 1, wherein the drive (52, 54) is actuated with a switch (58).
5. The clamping device according to claim 1, wherein the drive (52, 54) is supplied with energy.
6. The clamping device according to claim 5, wherein the drive (52, 54) is actuated pneumatically, hydraulically, electrically or electromagnetically.
7. A clamping device according to claim 1, wherein the clamping force is permanently acting on the clamping part (33) and is releasable only by actuating the drive (52, 54).
8. A clamping device for an adjustable fence of a moulding machine, wherein the adjustable fence (12) comprises a first side facing workpieces and configured to laterally guide, in a fixed working position of the adjustable fence (12) on the moulding machine, the workpieces as the workpieces move along the adjustable fence (12) through the moulding machine in a transport direction, wherein the adjustable fence (12) further comprises a second side facing away from the workpieces, wherein at least one counter stop (25), comprising a first face and an opposite second face facing away from the first face, is arranged at the second side of the adjustable fence (12) so that the first face is facing the second side of the adjustable fence (12); the clamping device comprising: a transmission element arranged at the second face of the at least one counter stop (25) opposite the adjustable fence (12); at least one clamping part (33) arranged at the transmission element; wherein the transmission element is acted upon by a force-applying element with a force (F.sub.1) that is converted by the transmission element into a clamping force (F.sub.2) acting upon the clamping part (33) so that the clamping part provides a clamping action fixedly clamping the adjustable fence against the at least one counter stop (25) in the fixed working position; a release unit (51), comprising a cylinder (54) and a piston rod (52) movably disposed in the cylinder (54), wherein the piston rod (52) is connected to the at least one counter stop (25) and the cylinder (54) is connected to the transmission element, wherein the release unit (51), when actuated, moves the transmission element against the force (F.sub.1) of the force-applying element (47) to release the clamping action; wherein the transmission element (23) is a two-armed lever, one arm of which is acted upon with the force (F.sub.1) that is a compressive force and the other arm of which generates the clamping force (F.sub.2), wherein the other arm of the lever (23) and the counter stop (25) are penetrated by a ram (28), wherein the ram (28) comprises an end that is provided with the clamping part (33).
9. The clamping device according to claim 8, wherein the counter stop (25) is arranged between the adjustable fence (12) and the transmission element (23).
10. The clamping device according to claim 9, wherein the force-applying element is at least one pressure spring (47) generating the compressive force (F.sub.1) and wherein the at least one pressure spring (47) is arranged on an axis (44) fastened in the counter stop (25), wherein the axis (44) and the ram (28) penetrate the transmission element (23) with a certain clearance.
11. The clamping device according to claim 8, wherein the ram (28) is provided, on the end facing away from the clamping part (33), with a counter bearing (34 to 36) that is supported on the outer side (45) of the transmission element (23) facing away from the counter stop (25).
12. The clamping device according to claim 11, wherein the clamping part (33) pulls the adjustable fence (12) against the counter stop (25) when subjected to the clamping force (F.sub.2).
13. The clamping device according to claim 8, wherein the force-applying element is at least one pressure spring (47) generating the compressive force (F.sub.1) and wherein the at least one pressure spring (47) is arranged on an axis (44) fastened in the counter stop (25), wherein a distance (I.sub.1) between the axis (44) and a pivoting axis (24) of the transmission element (23) is greater than the distance (I.sub.2) between the ram (28) and the pivoting axis (24).
14. A clamping device for an adjustable fence of a moulding machine, wherein the adjustable fence (12) comprises a first side configured to guide workpieces through the moulding machine and comprises a second side facing away from the first side, wherein at least one counter stop (25) is arranged at the second side of the adjustable fence (12); the clamping device comprising: a transmission element arranged at the at least one counter stop (25) opposite the adjustable fence (12); at least one clamping part (33) arranged at the transmission element; wherein the at least one clamping part (33) is configured to clamp the adjustable fence against the at least one counter stop (25), when the transmission element is acted upon with a force (F.sub.1) that is converted by the transmission element into a clamping force (F.sub.2) acting upon the clamping part (33) to provide a clamping action fixedly clamping the adjustable fence against the at least one counter stop (25); a release unit (51), comprising a cylinder (54) and a piston rod (52) movably disposed in the cylinder (54), wherein the piston rod (52) is connected to the at least one counter stop (25) and the cylinder (54) is connected to the transmission element, wherein the release unit (51) is configured to act on the transmission element to release the clamping action; wherein the clamping part (33) is a sliding block that lies in a T-groove (31) in the adjustable fence (12) which T-groove extends in an adjusting direction (17) of the adjustable fence (12).
15. A clamping device for an adjustable fence of a moulding machine, wherein the adjustable fence (12) is configured to guide workpieces through the moulding machine and wherein at least one counter stop (25) is arranged at the adjustable fence (12); the clamping device comprising: a transmission element; at least one clamping part (33) arranged at the transmission element; wherein the at least one clamping part (33) is configured to clamp the adjustable fence against the at least one counter stop (25), when the transmission element is acted upon with a force (F.sub.1) that is converted by the transmission element into a clamping force (F.sub.2) acting upon the clamping part (33) to provide a clamping action; a release unit (51), comprising a cylinder (54) and a piston rod (52) movably disposed in the cylinder (54), wherein the piston rod (52) is connected to the at least one counter stop (25) and the cylinder (54) is connected to the transmission element (23), wherein the release unit (51) is configured to act on the transmission element to release the clamping action; wherein the transmission element (23) is a two-armed lever, one arm of which is acted upon with the force (F.sub.1) that is a compressive force and the other arm of which generates the clamping force (F.sub.2), wherein the other arm of the lever (23) and the counter stop (25) are penetrated by a ram (28), wherein the ram (28) comprises a first end that is provided with the clamping part (33); wherein the ram (28) comprises a second end facing away from the clamping part (33), wherein a counter bearing (34 to 36) is provided at the second end of the ram (28) and is supported on the outer side (45) of the transmission element (23) facing away from the counter stop (25); wherein the counter bearing comprises a conical socket (34) and a taper disc (35) cooperating therewith, wherein the conical socket (34) is supported on the outer side (45) of the transmission element (23) facing away from the counter stop (25).
16. A clamping device for an adjustable fence of a moulding machine, wherein the adjustable fence (12) comprises a first side facing workpieces and configured to laterally guide, in a fixed working position of the adjustable fence (12) on the moulding machine, the workpieces as the workpieces move along the adjustable fence (12) through the moulding machine in a transport direction, wherein the adjustable fence (12) further comprises a second side facing away from the workpieces, wherein at least one counter stop (25), comprising a first face and an opposite second face facing away from the first face, is arranged at the second side of the adjustable fence (12) so that the first face is facing the second side of the adjustable fence (12); the clamping device comprising: a transmission element arranged at the at least one counter stop (25) opposite the adjustable fence (12); at least one clamping part (33) arranged at the transmission element; wherein the at least one clamping part (33) is configured to clamp the adjustable fence against the at least one counter stop (25), when the transmission element is acted upon with a force (F.sub.1) that is converted by the transmission element into a clamping force (F.sub.2) acting upon the clamping part (33) to provide a clamping action fixedly clamping the adjustable fence against the at least one counter stop (25) in the fixed working position; wherein the transmission element (23) is a two-armed lever comprising a first arm and a second arm, wherein the first arm of the lever (23) and the counter stop (25) are penetrated by a ram (28), wherein the ram (28) comprises an end that is provided with the clamping part (33); a release unit (51), comprising a cylinder (54) and a piston rod (52) movably disposed in the cylinder (54), wherein the piston rod (52) is connected to the at least one counter stop (25) and the cylinder (54) is connected to the transmission element, wherein the release unit (51) actuates the transmission element in order to release the clamping action, wherein the release unit (51) engages an end of the second arm of the transmission element (23) facing away from the ram (28).
17. A moulding machine comprising: a clamping device; an adjustable fence (12) comprising a first side facing workpieces and configured to laterally guide, in a fixed working position of the adjustable fence (12) on the moulding machine, the workpieces as the workpieces move along the adjustable fence (12) through the moulding machine in a transport direction, and comprising a second side facing away from the first side: at least one counter stop (25) comprising a first face and an opposite second face facing away from the first face, wherein the at least one counter stop (25) is arranged at the second side of the adjustable fence (12) so that the first face is facing the second side of the adjustable fence (12); the clamping device comprising a transmission element arranged at the second face of the at least one counter stop (25) opposite the adjustable fence (12); at least one clamping part (33) arranged at the transmission element; wherein the transmission element (23) is acted upon by a force-applying element with a force (F.sub.1) that is converted by the transmission element into a clamping force (F.sub.2) acting upon the clamping part (33) so that the clamping part provides a clamping action fixedly clamping the adjustable fence against the at least one counter stop (25) in the fixed working position; and a release unit (51), comprising a cylinder (54) and a piston rod (52) movably disposed in the cylinder (54), wherein the piston rod (52) is connected to the at least one counter stop (25) and the cylinder (54) is connected to the transmission element, wherein the release unit (51), when actuated, moves the transmission element against the force (F.sub.1) of the force-applying element (47) to release the clamping action.
18. The moulding machine according to claim 17, wherein the adjustable fence (12) is assigned to a right tool (6) of the moulding machine.
19. The moulding machine according to claim 18, wherein the adjustable fence (12) is arranged behind the right tool (6) in a transport direction (5) of the workpieces through the moulding machine.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is described in greater detail below with reference to an exemplary embodiment that is illustrated in the drawings.
(2)
(3)
(4)
(5)
(6)
(7)
DESCRIPTION OF PREFERRED EMBODIMENTS
(8) In the exemplary embodiment, the processing machine advantageously is a moulding machine, by means of which workpieces can be processed on four sides while they pass through the moulding machine. The workpieces to be processed are fed to a machine table 2 of the moulding machine by means of an infeed table 1. The workpieces are transported through the moulding machine on this machine table by means of transport rollers 3. The moulding machine has a lower tool 4, which is rotatable about a horizontal axis and processes the underside of the workpiece while it passes through the moulding machine. A right tool 6 is arranged in the moulding machine behind the tool 4 referred to the transport direction 5, wherein this right tool is rotatable about a vertical axis and processes the right longitudinal side of the workpiece referred to the transport direction 5 while it passes through the moulding machine. The other longitudinal side of the workpiece is processed by a left tool 7 that is rotatable about a vertical axis. The two vertical tools 6, 7 are arranged offset to one another referred to the transport direction 5 of the workpiece. An upper tool 8, which is rotatable about a horizontal axis and processes the upper side of the workpiece while it passes through the moulding machine, is located behind the left tool 7 referred to the transport direction 5.
(9) The moulding machine is furthermore provided with a lower tool 9 that is arranged behind the upper tool 8 referred to the transport direction 5, wherein this lower tool is also rotatable about a horizontal axis and once again processes the underside of the workpiece. The moulding machine may have additional right, left, upper or lower spindles depending on the respective application. The workpiece rests against stops (fences) 10 with its right longitudinal side referred to the transport direction 5 while it passes through the moulding machine.
(10) These stops (fences) consist of a rigidly arranged stop (fence) 11 that lies opposite of the left tool 7 and a stop (fence) 12 that is located behind the right tool 6 referred to the transport direction 5 and can be adjusted (adjustable fence) relative to the circle diameter of this right tool 6 in the transport direction 5 as required.
(11) The transport rollers 3 are connected to swing holders 14, which are fastened on a transport beam 15, by means of feed rockers 13. The transport beam extends in the transport direction 5 in the region above the machine table 2. When workpieces should be transported through the moulding machine, the transport rollers 3 are pressed against the workpieces with the aid of pressure cylinders 16 that are supported on the swing holders 14 and engage on the feed rockers 13.
(12) The position of the stop 12 depends on the cutting circle diameter and the moulding depth of the right tool 6. When a tool with a different cutting circle diameter is inserted or when the distance between the stop 12 and the cutting circle diameter changes as a result of the position of the tool 6 transverse to the transport direction 5 of the workpiece and to the stop 12 due to profiling with a corresponding moulding depth, the stop 12 has to be readjusted relative to this tool in the transport direction 3. During a straight planing operation, the circle diameter is directly aligned with the stop after the right spindle 6. The adjustment of the stop 12 is limited to a relatively short distance when the cutting circle diameter of the tool changes. When the workpiece is profiled on the right side, which is partially realized with the first right spindle 6 or the so-called jointing spindle, but primarily with the 2. right spindle, the moulding depth of the cutting edges protrudes over the stop 12. In this case, the position of the stop 12 not only depends on the cutting circle diameter of the tool, but also on the dimension, by which the cutting edges protrude and which corresponds to the moulding depth (profiling depth). An adjustment of the stop 12 is therefore required, in particular, when changing from a straight planing operation to a profiling operation. The adjusting direction of the stop 12 extending parallel to the transport direction 5 is indicated by the double arrow 17 in
(13)
(14) On its opposite longitudinal side, the table panel 20 is during the adjustment guided transverse to the transport direction 5 on another guide rail 22 that is arranged rigidly referred to the machine. A guide rail or another table panel is also arranged in front of the table panel 19 referred to the transport direction 5.
(15) The adjustable stop 12 is clamped in the working position (
(16) The axis 24 is located in the region of the adjustable stop 12 near its end. In this end region, the lever 23 is penetrated by a stud bolt 28 with a certain clearance. This clearance is dimensioned so large that the lever 23 can be pivoted relative to the stop carrier 25 (
(17) A conical socket 34 is seated on the other end of the stud bolt 28 that protrudes over the lever 23, wherein a taper disc 35 engages into said conical socket (
(18) The stop carrier 25 is respectively screwed and pinned on the guide rail 21 and the machine stand by means of screws 37 and pins 38 (
(19) A threaded rod 44 is screwed into the rear side 41 of the stop carrier 25 and protrudes over the rear side 45 of the lever 23 that faces away from the stop carrier 25. The opening 46 in the lever 23, through which the threaded rod 44 protrudes, has a larger diameter than the threaded rod 44. In this way, the lever 23 can be respectively tilted or pivoted about the axis 24 as described in greater detail further below. The section of the threaded rod 44 protruding over the lever 23 is surrounded by a pressure spring 47 (
(20) According to
(21) In the clamping position illustrated in
(22) A release unit 51 has a piston rod 52 that engages with its free end into a recess 53 provided in the rear side 41 of the stop carrier 25. It is arranged near the end of the stop carrier 25 that lies opposite of the stud bolt 28, as well as the threaded rod 44. The piston rod 52 forms part of a pneumatic cylinder 54 that is rigidly connected to the lever 23. The pneumatic cylinder 54 is preferably screwed into a threaded bore 55 of the lever 23. A pneumatic line 56 is connected to the pneumatic cylinder 54. According to
(23) The pneumatic cylinder used may also consist of a pneumatic cylinder that can be loaded in both directions.
(24) In the clamping position according to
(25) The stop 12 therefore is exclusively clamped in position with the force of the pressure spring 47. In the clamping position, the correlation F.sub.1I.sub.1=F.sub.2I.sub.2 applies. This results in F.sub.2=F.sub.1I.sub.1/I.sub.2. With consideration of the fact that the distance I.sub.1 is greater than the distance I.sub.2, the resulting force F.sub.2, with which the stud bolt 28 pulls the sliding block 33 against the wall 61 of the T-groove 31, is greater than the force F.sub.1 exerted upon the lever 23 by the pressure spring 47.
(26) The force F.sub.2 can be adjusted correspondingly high by choosing the distance ratio accordingly.
(27) The force F.sub.Z (
(28) If the stop 12 should be adjusted in the adjusting direction 17, the pneumatic cylinder 54 is extended (
(29) The stop 12 is mechanically clamped in the described fashion in that a lever transmission converts the force F.sub.2 exerted by the pressure spring 47 into a high clamping force acting upon the adjustable stop 12. The release unit 51 with the pneumatic cylinder 54 merely serves for releasing the clamping by pivoting the lever 23 against the force of the pressure spring 47. As a result, the stud bolt 28 is now displaced into the release position together with the sliding block 33 such that the clamping of the stop 12 is released. The stop 12 can now be adjusted into the desired position relative to the tool 6 in the transport direction 5 or in the adjusting direction 17, respectively. In order to allow an exact adjustment, a scale 64 is provided on the stop carrier 25, wherein an end face 65 of the stop 12 that faces the fixed stop 11 is assigned to said scale.
(30) The operator can easily release the clamping of the stop 12 by means of the switch 58. The pressure spring 47 ensures a reliable pretension of the stop 12. A high operating comfort is achieved because the operator merely has to actuate the switch 58. Operating errors, in particular, are thereby prevented. No additional tools are required for releasing the stop 12 at locations that are difficult to access, wherein said tools are also frequently misplaced and therefore not readily available in practical applications. Since the stop 12 can be easily adapted to the cutting circle diameter of the tool 6, high processing quality of the workpieces is simultaneously ensured.
(31) Instead of using a pneumatic drive, the clamping can also be released with any other suitable drives such as a hydraulic drive, an electric or an electromagnetic drive.
(32) In the described exemplary embodiment, the lever 23 is a two-armed lever. This is the reason why the compressive force F.sub.1 and the clamping force F.sub.2 are directed opposite to one another. However, the lever 23 may also be realized in the form of a one-armed lever. In this case, the axis 24 lies on the side of the stud bolt 28 facing away from the threaded rod 44. The distances and I.sub.2 also differ in this case, wherein the distance is once again greater than the distance I.sub.2. The force F.sub.1 and the clamping force F.sub.2 act in the same direction in such a lever design. In such a design, the clamping force F.sub.2 would be exerted when the lever 23 is pivoted in the clockwise direction, i.e. the force F.sub.1 must act opposite to the direction in the above-described exemplary embodiment. In this case, the release unit 51 must pivot the lever 23 in the counterclockwise direction in order to release the clamping.
(33) The force F.sub.1 may be respectively exerted upon the lever 23 in the form of a compressive force, as well as in the form of a tensile force.
(34) The specification incorporates by reference the entire disclosure of German priority document 10 2014 016 631.7 having a filing date of Nov. 4, 2014.
(35) While specific embodiments of the invention have been shown and described in detail to illustrate the inventive principles, it will be understood that the invention may be embodied otherwise without departing from such principles.