Drilling machine
10458192 ยท 2019-10-29
Assignee
Inventors
Cpc classification
E21B19/008
FIXED CONSTRUCTIONS
International classification
E21B7/02
FIXED CONSTRUCTIONS
E21B19/00
FIXED CONSTRUCTIONS
B66D1/50
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A drilling machine having: a string of telescopic rods provided with an excavation tool; a winch having a drum associated with a motor; a flexible pulling element connected on the one hand to the drum and on the other hand to the string of telescopic rods; a manual control element of the winch that can assume a first position, a second position and a third position; a control system configured for controlling the motor, in a first operating mode, so as to unwind the flexible pulling element from the drum when the manual control element is in the first position, wind the flexible pulling element on the drum in order to raise the string of telescopic rods when the manual control element is in the second position, stop the drum when the manual control element is in the third position; wherein it comprises a first manual selector adapted to select a second operating mode, and in that the control system is configured for controlling the motor, in the second operating mode, so as to wind the flexible pulling element on the drum in order to tension the flexible pulling element without raising the string of telescopic rods when the manual control element assumes the third position.
Claims
1. A drilling machine comprising: a string of telescopic rods provided with an excavation tool; a winch comprising a drum associated with a motor arranged to actuate in rotation said drum; a flexible pulling element connected, on the one hand, to said drum and on the other hand, to said string of telescopic rods, said flexible pulling element being able to be unwound or wound on said drum in order to move said string of telescopic rods; a manual control element of said winch that can assume at least a first position, a second position and a third position; and a control system of said motor associated with said manual control element, said control system being configured for controlling said motor, in a first operating mode, so as to unwind said flexible pulling element from said drum in order to lower said string of telescopic rods when said manual control element is in said first position, to wind said flexible pulling element on said drum in order to raise said string of telescopic rods when said manual control element is in said second position, to stop said drum when said manual control element is in said third position; said drilling machine further comprising a first manual selector associated with said control system and adapted to select at least a second operating mode, and in that said control system is configured for controlling said motor, in said second operating mode, so as to wind said flexible pulling element on said drum in order to tension said flexible pulling element without raising said string of telescopic rods when said manual control element assumes said third position.
2. The drilling machine according to claim 1 comprising a detection device associated with said control system and configured for detecting a loosing of said flexible pulling element, said control system being configured for stopping said drum when said detection device detects the loosing of said flexible pulling element.
3. The drilling machine according to claim 2 wherein said machine comprises a guide tower and said detection device comprises: a roller mounted on an arm leverage associated with said guide tower in a rotating manner; a return element constrained, on the one hand, with a portion of said guide tower and on the other hand, with said arm leverage, said return element being arranged to act on said arm leverage so that said roller is pressed against said flexible pulling element; and a control device associated with said arm leverage and arranged to activate and to pilot said control system so as to stop said drum when the angular position of said arm leverage with respect to said guide tower assumes a predefined value that corresponds to a loosing of said flexible pulling element.
4. The drilling machine according to claim 2 comprising: one or more sensors arranged to detect the depth and the rising or descent speed of said excavation tool; a processing and control electronic unit connected to said one or more sensors, configured for storing the maximum depth reached by said excavation tool at the end of each excavation phase, and for outputting an alert signal for an operator when at least one of the following events occurs: during the descent, said excavation tool reaches a depth at a predetermined distance from said maximum stored depth reached by the excavation tool said excavation tool descends at a descent speed higher than a preset threshold value.
5. The drilling machine according to claim 4 further comprising a display connected to said electronic processing unit, said alert signal being displayed on said display.
6. The drilling machine according to claim 2 wherein said control system comprises: a pump; an electrically pilotable distributor hydraulically connected to said pump so as to be fed by the same, and electrically connected to said manual control element and to said detection device, said distributor being arranged to hydraulically pilot said motor based on the commands of said manual control element and on the detection of said detection device.
7. The drilling machine according to claim 1 further comprising a second manual selector arranged to select a slowed down descent mode of said excavation tool, said control system being configured for controlling said motor in order to lower said excavation tool at a predefined speed when said slowed down descent mode is selected.
8. The drilling machine according to claim 1 wherein said control system comprises: a pump; a distributor connected to said pump so as to be fed by the same, said distributor being arranged to hydraulically control said motor based on the hydraulic piloting signals; a hydraulic control unit associated with said manual control element and hydraulically connected to said distributor, said hydraulic control unit being capable of sending hydraulic piloting signals to said distributor; and a first valve assembly hydraulically connected to said hydraulic control unit and to said distributor and electrically connected to said first manual selector, said first valve assembly being capable of hydraulically piloting said distributor when the second operating mode is active and said manual control element is in said third position.
9. The drilling machine according to claim 8 wherein said control system further comprises a second valve assembly connected to said distributor, to said hydraulic control unit and to said detection device, said second valve assembly being arranged to control said distributor so as to allow or stop the piloting action of said hydraulic control unit, said second valve assembly being also arranged to adjust the piloting signal of said hydraulic control unit so as to hydraulically pilot said distributor in order to actuate said motor in said slowed down descent mode.
10. The drilling machine according to claim 8 wherein said distributor is of the proportional type.
11. The drilling machine according to claim 8 wherein said distributor is of the non-proportional type and said pump is a fixed displacement pump.
12. The drilling machine according to claim 8 wherein said distributor is of the non-proportional type and said pump is a variable displacement pump.
13. The drilling machine according to claim 9 wherein said control system further comprises a pressure accumulator connected to a hydraulic feeding line of said motor by the interposition of a control valve, said control valve operating so as to store, within said pressure accumulator, hydraulic energy during the descent phase of said excavation tool in said slowed down descent mode, and to use, after the stop of the descent of said excavation tool, said stored hydraulic energy in order to tension said flexible pulling element in said second operating mode.
14. The drilling machine according to claim 1 wherein said control system comprises: an electrically pilotable variable displacement closed circuit pump arranged to pilot said motor based on the received commands.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The features and the advantages of a drilling machine according to the present invention will become apparent from the following exemplary and non-limiting description, made with reference to the accompanying schematic drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(14) With reference to
(15) The drilling machine 1 comprises a machine body in turn comprising a self-propelled carriage 4 and a rotating turret 3. The rotating turret 3 comprises a control cabin 36 for the operator.
(16) The drilling machine 1 further comprises a guide tower 5 and a kinematism 2, preferably a parallelogram, for moving the guide tower 5 with respect to the rotating turret 3.
(17) Kinematism 2 is connected on the one hand to the rotating turret 3 and on the other hand to the guide tower 3. In particular, kinematism 2 is connected to the guide tower 3 by the interposition of an articulated joint 6, such a cardan joint.
(18) The guide tower 5 is slidably coupled to a rotary table 10 associated with a pull push system 11 known per se. The rotary table 10 is associated with a string of telescopic rods 12 or kelly. The string of telescopic rods 12 is guided in the lower part by the rotary table 10 and can be driven in the upper part by a rod-guide head 13.
(19) The string of telescopic rods 12 is provided with an excavation tool 15 which may for example be a bucket or a screw auger; in particular, the excavation tool 15 is fixed to the lower end of the innermost rod of the string of telescopic rods 12 so they as to receive torque and thrust from said rod.
(20) The drilling machine 1 comprises a winch 8, also known as main winch, comprising a drum 8 associated with a motor 23 designed to actuate drum 8 in rotation. Winch 8 is advantageously arranged on the rotating turret 3, as can be seen in
(21) The drilling machine 1 comprises a flexible pulling element 9, for example a cable, connected on the one hand to drum 8 and on the other hand to the string of telescopic rods 12 so as to be unwound or wound on drum 8 to move the string of telescopic rods 12. In detail, this flexible pulling element 9 is fastened at one end to the winch 8, returned on a head 7 of the guide tower 3 and fastened at the other end to the innermost rod of the string of rods 12. In particular, the connection between cable 9 and the innermost rod of the string of rods takes place through the interposition of a swivel joint 14 of a known type.
(22) The drilling machine 1 further comprises a manual control element 16 of the winch 8 which can take at least a first position, a second position and a third position. For example, the manual control element may be a control lever or joystick located in the control cabin 36 of the rotating turret 3.
(23) The drilling machine 1 advantageously comprises a control system associated with the manual control element 16; such a control system is, in particular, configured for controlling motor 23, in a first operating mode, so as to unwind the flexible pulling element 9 from the drum 8 in order to lower the string of telescopic rods 12 when the manual control element 16 is in the first position, wind the flexible pulling element 9 on drum 8 in order to raise the string of telescopic rods 12 when the manual control element 16 is in the second position, stop drum 8 when the manual control element 16 is in the third position.
(24) The drilling machine 1 further comprises an auxiliary control element (not shown), preferably a pedal present in the control cabin 36, adapted to activate the winch release mode described above.
(25) According to the present invention, the drilling machine 1 comprises a first manual selector 26 associated with the control system and adapted to select at least a second operating mode; in this case, the control system is configured for controlling motor 23, in the second operating mode, so as to wind the flexible pulling element 9 on drum 8 in order to tension the flexible pulling element 9 without raising the string of telescopic rods 12 when the manual control element 16 assumes the third position.
(26) In both operating modes, the first and the second position of the manual control element 16 correspond to the raising or descent control, respectively, of the string of telescopic rods 12 and thus of the excavation tool 15. When manual control element 16 is in the first or second position, therefore, the control system controls motor 23 so that the latter imparts a rotation to drum 8 such as to lower or raise the string of telescopic rods 12.
(27) The third position of the manual control element 16 instead corresponds in the first operating mode to the stop of drum 8, while in the second operating mode to the rewinding of the flexible pulling element 9 with reduced pull. In fact, in the second operating mode, when the manual control element 16 is in the third position, the control system controls motor 23 so that the latter imparts a rotation to drum 8 such as to tension the flexible pulling element 9 but not sufficient to raise the string of telescopic rods 12. Preferably, the first manual selector 26 may be for example a button that when pressed, selects the second operating mode. More in general, the first manual selector 26 may be a two-position selector to select the first or the second operating mode. Also the first manual selector 26 is advantageously arranged in the control cabin 36 of the rotating turret 3 available to the operator who can thus easily select the operating modes of the control system.
(28) If the second operating mode is activated, the control system activates the rewinding of the flexible pulling element 9 at reduced pull as long as the manual control element 16 remains in said third position and more preferably as long as the operator does not control one of the following maneuvers: raising or descent of the excavation tool 15; activation of the winch release mode already described above; rotation of rods and tool by controlling the rotary.
(29) In fact, if the operator controls a descent of the excavation tool 15, the winding at reduced pull of the flexible pulling element 9 must be deactivated as it would act contrary to the desired maneuver.
(30) If the operator controls a raising of the excavation tool 15, the reduced pull winding of the flexible pulling element 9 must be deactivated as the flexible pulling element 9 would not exert a pulling force needed to raise the string of rods 12.
(31) If the operator activates the winch release mode, it means that he wants to rest the tool on the bottom and then begin the rotation. In this case, it is necessary that the winding at a reduced pull of the flexible pulling element 9 is deactivated as during the rotation of the excavation tool 15 it tends to advance in the ground, and thus a possible pull of the flexible pulling element 9, albeit reduced, would hinder this advancement.
(32) Likewise, as just said, as long as the operator carries out the rotation of the rods, the winding at a reduced pull of the flexible pulling element 9 must be deactivated.
(33) Preferably, the drilling machine 1 may comprise a detection device 18 connected to the control system and configured for detecting a loosening of the flexible pulling element 9. In this case, the control system is also configured to stop drum 8 when the detection device 18 detects a loosening of the flexible pulling element 9.
(34) Preferably, as in the embodiment shown in
(35) The return element 42, in detail, tends to rotate the arm until the roller 40 leans on the flexible pulling element 9 of the winch 8. The arm leverage 41 interacts with the control device 43 that is activated or deactivated by the angular position of the arm leverage 41.
(36) Preferably, the detection device 18 is placed on the guide tower 5 on head 7 of the guide tower 5 and in particular at an intermediate point between two head return pulleys, as shown in
(37) Roller 40 is kept pressed on the flexible pulling element 9 and as long as the flexible pulling element 9 is tensioned, the control device 43 is not activated. During the descent step of the excavation tool 15, which occurs by rotation of winch 8 to allow unwinding the flexible pulling element 9, if there occurs a loosening of the flexible pulling element 9, such a loosening is detected by device 18. The loosening of the flexible pulling element 9 in fact causes a deflection of the flexible pulling element 9 and roller 40, driven by the action of the return element 42, follows this deflection thereby generating the rotation of the arm leverage 41 and the consequent activation of the control device 43. This loosening may occur when the excavation tool 15 reaches the bottom of the excavation or if it encounters obstacles that prevent or slow the descent thereof.
(38) Preferably, the drilling machine 1 comprises one or more sensors 51 (not shown) designed to detect the depth and rate of raising or descent of the excavation tool 15 and an electronic processing and control unit 52 connected to such one or more sensors. Such an electronic processing and control unit is advantageously configured for storing the maximum depth reached by the excavation tool 15 at the end of each excavation phase, and for outputting an alert signal for an operator when at least one of the following events occurs: during the descent, the excavation tool 15 reaches a depth at a predetermined distance from the maximum stored depth reached by the excavation tool 15; the excavation tool 15 descends at a descent speed higher than a preset threshold value.
(39) The threshold value of the descent speed may be set by the operator and stored in the electronic processing and control unit.
(40) The depth at which the excavation tool 15 is located may for example be measured by an encoder mounted on winch 8. Again through the detection of such an encoder, the electronic processing and control unit is able to calculate the descent speed of the excavation tool 15 according to the rotations carried out by winch 8 per unit of time.
(41) The electronic processing and control unit continually monitors the depth of the excavation tool 15 and stores the maximum depth reached at the end of the current excavation step. After each emptying phase of the tool, when a new excavation phase is begun and the excavation tool 15 is again lowered into the hole, the electronic processing and control unit therefore knows the maximum depth reached during the previous excavation phase regarding that hole.
(42) When the excavation tool 15 is about to reach the maximum depth stored or if it descends at a higher speed than the above preset threshold value, an alert signal is generated for the operator.
(43) Preferably, the drilling machine 1 comprises a display, such as a monitor, connected to the electronic processing and control unit and the alert signal is displayed on the display. In this case, therefore, the alert signal is a pop-up that is displayed on the monitor. Alternatively, the alert signal may be any audible beep.
(44) Preferably, the drilling machine 1 comprises a second manual selector 17 arranged to select a slowed down descent mode of the excavation tool 15 and the control system is configured for controlling motor 23 in order to lower the excavation tool 15 at a predefined speed when the slowed down descent mode is selected. Such a predefined speed is of course slower than that used during the normal descent of the excavation tool 15.
(45) The manual selector 17 may for example be a button and is preferably positioned on the manual control element 16, but alternatively it may be in another part of the control cabin 36 easily accessible by the operator. The alert signal for the operator may serve for suggesting the slowing down of the descent of the excavation tool 15.
(46) With reference to
(47) The hydraulic control unit 16 of the manual control element 16 is therefore able to send hydraulic pilot signals to distributor 20 to actuate motor 23 to control the raise or descent of the string of rods 12 and of the excavation tool 15.
(48) The first valve assembly 27, 28 is instead capable of hydraulically piloting distributor 20 when the second operating mode is active and the manual control element 16 is in the third position.
(49) Selecting the second operating mode with the first manual selector 26 electrically activates a solenoid valve 27 of the first valve assembly 27, 28 which sends a hydraulic piloting signal to distributor 20, which in the presence of such a hydraulic piloting signal activates the rotation of motor 23 of winch 8 to wind the flexible pulling element 9. During this rotation, the pull of winch 8 generated on the flexible pulling element 9 is reduced, thus reducing the pressure of the piloting signal which goes from the solenoid valve 27 to distributor 20. The reduction of the piloting pressure takes place by means of a maximum pressure limitation valve 28 of the mechanical type. The reduction of the piloting pressure causes a reduction of the supply pressure of motor 23 and thus a reduction in its strength, while the winding speed of winch 8 remains high. The pressure reduction of the winch pull is selected so that the winch has a sufficient pull to recover the loosening of the flexible pulling element 9 by quickly returning it tensioned, but at the same time it has a much smaller pull than is necessary for moving the string of telescopic rods 12.
(50) With reference to
(51) The second valve assembly 19, 22, 24 is designed to control distributor 20 so as to allow or interrupt the piloting exerted by the hydraulic control unit 16 of the manual control element 16. The second valve assembly 19, 22, 24 is also designed to adjust the piloting signal of the control unit 16 so as to pilot distributor 20 to actuate motor 23 in the slowed descent mode.
(52) In particular, when the control device 43 is activated, it intervenes by deactivating a first solenoid valve 19 of the second valve assembly 19, 22, 24, and in this way the piloting signal to distributor 20 is interrupted. In this condition, the distributor 20 does not feed the motor 23 of the winch 8 anymore, which stops. In this way, the control system intervenes very quickly, as just a minimum loosening of the flexible pulling element 9, corresponding to a few centimetres of the flexible pulling element 9 unwound in excess, is sufficient to activate the control device 43 and stop the winch 8. Stopping winch 8 avoids a further unwinding, and thus an excessive loosening, of the flexible pulling element 9. The operator, once the tool has reached the bottom, can then proceed immediately to the rotation of the excavation tool 15 since the flexible pulling element 9 will be sufficiently tensioned to ensure the proper arrangement of the swivel joint 14 and the correct winding in the subsequent ascent step.
(53) When the second manual selector 17 selects the slowed descent mode of the excavation tool 15, a second solenoid valve 22 of the second valve assembly 19, 22, 24 is activated which connects the control line of the distributor 20 to a mechanical pressure reduction valve 24 calibrated at a predetermined fixed value.
(54) In this way, the piloting signal coming from the hydraulic control unit 16 of the manual control element 16 must pass through the reduction valve 24 of the second valve assembly 19, 22, 24 which reduces the pressure thereof before it reaches the distributor 20. In this way, the reduced piloting pressure provokes a reduction in the oil flow rate that from the distributor 20 is sent to actuate the motor 23 of the winch 8 and the rotation speed thereof is reduced accordingly. During the first step of rapid descent into the excavation, when the first solenoid valve 22 of the second valve assembly 19, 22, 24 is not activated, the piloting pressure passes unchanged from said first solenoid valve 22 to distributor 20 with a pressure proportional to the position of the manual control element 16.
(55) If the operator lowers the tool sufficiently slow, i.e. below the threshold value, when the tool reaches the bottom there will be only a minimal loosening of the flexible pulling element 9, sufficient to activate the control device 43 of the detection device 18 that will result in the stopping of the unwinding. The loosening will be sufficiently small to prevent the swivel joint 14 from arranging in incorrect positions and sufficiently small to ensure that in the next rewinding step, the flexible pulling element 9 will arrange correctly on the pulleys and on the drum of winch 8, thus avoiding wear and deformations of the flexible pulling element 9 itself.
(56) Again with reference to the embodiment shown in
(57) With reference to the embodiment of
(58) In fact the control system, such as shown in
(59) With reference to
(60) By exploiting the variation of the displacement of pump 31, a less dissipative system can be implemented. Once the flexible pulling element 9 is tensioned, the displacement of the pump 31 can be reduced so as to reduce the flow rate which actuates the motor 23 of the winch 8, but always keeping a minimum flow and pressure to maintain the flexible pulling element 9 in tension. In this way, it is possible to reduce the energy used for the system, i.e. energy is generated only when needed to keep the flexible pulling element 9 tensioned.
(61) With reference to
(62) The solution allows reducing the number of system components, in particular, the first valve assembly 27, 28 and the second valve assembly 19, 22, 24 can be eliminated.
(63) With reference to
(64) The block of the descent movement of the winch through the intervention of the detection device 18 of the loosening of the flexible pulling element 9 is carried out by reducing to zero the displacement of the closed-circuit pump 33. When the control device 43 is activated, it sends an electrical control signal to the regulator of the closed-circuit pump 33 so as to reduce the displacement to zero. In this way, it is possible to block the flow generation of the pump 33 and consequently stop the winch 8.
(65) The slowdown of winch 8 during the descent of the tool is carried out by reducing the displacement of the closed-circuit pump 33 so as to send a lower flow rate to the winch motor. When the second manual selector 17 selects the slower descent mode, it generates an electrical control signal to the regulator of the closed-circuit pump 33 so as to reduce the displacement to a predetermined value to slow down the speed.
(66) When the operator activates the second operating mode by means of the first manual selector 26, the reduced pull winding is carried out by increasing the displacement of the closed-circuit pump 33 to generate a flow rate sufficient to quickly actuate the winch 8 and generate an adequate pressure to recover the loosening of the flexible pulling element 9.
(67) With reference to
(68) In the present discussion, for simplicity, a drilling machine with a guide tower is described, however, the drilling machine according to the present invention may also be of the crane type equipped with an inclined carrier trellis boom.
(69) The features of the drilling machine object of the present invention as well as the relevant advantages are clear from the above description.
(70) Finally, it is clear that several changes and variations may be made to the drilling machine thus conceived, all falling within the invention; moreover, all details can be replaced with technically equivalent elements. In the practice, the materials used as well as the sizes, can be whatever, according to the technical requirements.