Emergency power supply unit and method for operating an emergency lighting means
10461573 ยท 2019-10-29
Assignee
Inventors
Cpc classification
Y02B20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02J9/02
ELECTRICITY
Y04S20/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02B70/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02M1/0032
ELECTRICITY
H02J7/0068
ELECTRICITY
Y02B20/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02J7/00
ELECTRICITY
H02J9/02
ELECTRICITY
Abstract
The invention relates to a power supply unit (A) and a method for operating lighting means (6). The emergency power supply unit (A) for operating an emergency lighting means (6), preferably comprising at least one LED, the emergency power supply unit (A) comprising: an energy storage unit (2) configured to providing a battery supply voltage (V.sub.Bat) in case of a mains voltage loss; a monitoring unit (12) configured to monitor the battery supply voltage (V.sub.Bat) value; and a controlling unit (5) configured to control the operation of the emergency power supply unit (A) based on the actual battery supply voltage (V.sub.Bat) value; wherein in a first operating mode of the emergency power supply unit (A), an emergency light (60) is switched-on; wherein in a second operating mode of the emergency power supply unit (A), the controlling unit (5) is non-operative and the emergency light (60) is switched-off; and wherein in a third operating mode, the battery supply voltage (V.sub.Bat) is galvanically isolated from the controlling unit (5) by a switching means (11).
Claims
1. An emergency power supply unit (A) for operating an emergency light (6), comprising at least one LED, the emergency power supply unit (A) comprising: an energy storage unit (2) configured to provide a battery supply voltage (V.sub.Bat) in case of a mains voltage supply loss, wherein the emergency power supply unit (a) detects a battery supply voltage value; and a controlling unit (5) configured to control the operation of the emergency power supply unit (A) based on the actually monitored battery supply voltage (V.sub.Bat) value; wherein in a first operating mode of the emergency power supply unit (A), an emergency light (6) is switched-on; wherein in a second operating mode of the emergency power supply unit (A), the controlling unit (5) is operative and the emergency light (6) is switched-off; and wherein in a third operating mode, the battery supply voltage (V.sub.Bat) is galvanically isolated from the controlling unit (5) by a switching means (11).
2. The emergency power supply unit (A) according to claim 1, wherein the first operating mode is activated if the detected battery supply voltage (V.sub.Bat) is above a first threshold voltage.
3. The emergency power supply unit (A) according to claim 2, wherein the third operating mode is activated if the detected battery supply voltage (V.sub.Bat) falls below a second threshold voltage that is below the first threshold voltage value.
4. The emergency power supply unit (A) according to claim 1, wherein the second operating mode is activated if the detected battery supply voltage (V.sub.Bat) falls below a first threshold voltage or an activation command is received by the controlling unit (5).
5. The emergency power supply unit (A) according to claim 1, wherein the third operating mode is activated if a timeout-command provided by a timer-unit is received by the controlling unit (5).
6. The emergency power supply unit (A) according to claim 1, wherein power consumption in the second operating mode is at least ten times higher than in the third operating mode.
7. The emergency power supply unit (A) according to claim 1, wherein the controlling unit (5) is configured to determine the mains voltage supply loss and wherein after the determination of the mains voltage supply loss the energy storage unit (2) is configured to provide the battery supply voltage (V.sub.Bat).
8. The emergency power supply unit (A) according to claim 1, wherein the energy storage unit (2) is a battery, wherein the battery is rechargeable with a mains voltage supply (1).
9. The emergency power supply unit (A) according to claim 1, wherein a transition from the third operating mode into the first operating mode is triggered by a mains voltage reset.
10. The emergency power supply unit (A) according to claim 1, wherein the controlling unit (5) is configured to drive another light.
11. The emergency power supply unit (A) according to claim 1, wherein the supply unit (A) further comprises a driving unit (4) for driving the emergency light (6), wherein the driving unit (4) is controlled by the controlling unit (5).
12. A method for operating an emergency light (6), comprising at least one LED, by means of an emergency power supply unit (A), wherein the method comprises the following method steps: providing a battery supply voltage (V.sub.bat) in case of a mains voltage loss; monitoring the battery supply voltage (V.sub.Bat) value; and controlling the operation of the emergency power supply unit (A) based on the actual battery supply voltage (V.sub.Bat) value; wherein in a first operating mode of the emergency power supply unit (A), the emergency light (6) is switched-on; wherein in a second operating mode of the emergency power supply unit (A), the emergency power supply unit (A) is non-operative and the emergency light (6) is switched-off; and wherein in a third operating mode, the battery supply voltage (V.sub.Bat) is galvanically isolated from the controlling unit (5) by a switching means (11).
13. The method according to claim 12, wherein the first operating mode is activated by the controlling unit (5) upon receiving of an operation command through a DALI compliant interface.
14. The method according to claim 12, wherein the first operating mode is activated by the controlling unit (5) upon detecting that the battery supply voltage (V.sub.Bat) is above a first threshold voltage.
15. The method according to claim 12, wherein a transition from the third operating mode to the first operating mode is triggered by a mains voltage reset.
16. An emergency power supply unit (A) for operating an emergency light (6), comprising at least one LED, the emergency power supply unit (A) comprising: an energy storage unit (2) for providing a first voltage (VBat) of a first voltage value; and a voltage converting unit (8) which is configured to convert the first voltage (VBat) into a voltage value higher than the first voltage value, for operating the light (6); wherein: the emergency power supply unit (A) comprises a control unit (5), wherein the control unit (5) is supplied by a second voltage (VDD) with a second voltage value; the emergency power supply unit (A) comprises a driving unit (4) for driving the light (6), wherein the driving unit (4) is supplied by a third voltage (VCC) with a third voltage value; and the voltage converting unit (8) converts the first voltage (VBat) in dependence on a control signal (50) of the control unit (5) to a voltage value higher than the second voltage value or equal to the third voltage value.
17. The emergency power supply unit (A) according to claim 16, wherein the control signal (50) is switched in accordance with an operation command, which is received at the control unit (5).
18. The emergency power supply unit (A) according to claim 16, wherein the third voltage value is higher than the second voltage value and wherein the voltage converting unit (8) is either configured to: convert the first voltage (VBat) into a voltage equal to or higher than the third voltage value; or convert the first voltage (VBat) into a voltage value in between the second voltage value and the third voltage value.
19. The emergency power supply unit (A) according to claim 16, wherein the control unit (5) is configured to receive operation commands through a DALI compliant interface; and wherein upon receiving a first operation command, the control signal (50) is switched to a first control signal value; and wherein upon receiving a second operation command the control signal (50) is switched to a second control signal value.
20. The emergency power supply unit (A) according to claim 19, wherein the first operation command is a REST-mode command and wherein the voltage converting unit (8) converts the first voltage (VBat) into a voltage with a voltage value lower than the third voltage value and higher than the second voltage value.
21. The emergency power supply unit (A) according to claim 19, wherein upon receiving the first operation command, the current drain from the energy storage unit (2) does not exceed a predetermined current value.
22. The emergency power supply unit (A) according to claim 19, wherein the second operation command is a Re-light command according to a lighting standard (DALI) and wherein the voltage converting unit (8) converts the first voltage (VBat) into a voltage with a voltage value equal or higher than the third voltage value.
23. The emergency power supply unit (A) according to claim 16, wherein the control unit (5) is configured to drive a second light.
24. The emergency power supply unit (A) according to claim 16, wherein the control unit (5) is configured to obtain automatic testing commands via a DALI-interface (7).
25. The emergency power supply unit (A) according to claim 16, wherein the energy storage unit (2) is a battery, wherein the battery is rechargeable with a main voltage supply (1).
26. The emergency power supply unit (A) according to claim 16, wherein the control unit (5) is configured to determine a main voltage supply loss and wherein after the determination of the main voltage supply loss the energy storage unit (2) is configured to provide the first voltage (VBat) with the first voltage value.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following exemplary embodiments of the invention are described with reference to drawings. Those exemplary embodiments do not limit the scope of the invention. The same reference signs in different drawings indicate the same elements or at least the same functions unless otherwise stated.
(2)
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(10) In
(11) The charging unit 3 is built as a fly-back converter and therefore comprises a transformer T with a primary winding and a secondary winding. The primary winding of the transformer T comprises a switch, which is controlled by the controlling unit 5. By opening and closing the switch of the charging unit 3, the energy from the mains voltage supply 1 is transferred to the secondary side of the fly-back converter in the charging unit 3. This provided energy is used to charge the energy storage unit 2, herein illustrated as a rechargeable battery providing a first voltage V.sub.Bat. The first voltage V.sub.Bat is a direct current voltage with a value in dependence on the number of cells of the battery. For instance the battery comprises three cells and provides a first voltage of 3.6 Volts. The transfer of energy occurs in the opened switch state. A diode on the secondary side of the charging unit 3 is further used to avoid an unwanted re-coupling. The control of the switch in the charging unit 3 is obtained by the controlling unit 5, which might be a micro-controller or an FPGA or an ASIC. For a galvanic isolation, the switch of the primary winding of the transformer T might be controlled using an opto-coupler device.
(12) The energy storage unit 2 is permanently charged, if mains voltage is applied to the power supply unit A. Just in case the mains voltage supply 1 drops below a certain value, especially in case of a mains voltage loss, the emergency-light modes of the power supply unit A are entered. Accordingly, the lighting means 6 is driven by the driving unit 4. The driving unit 4 is also built as a fly-back converter having a second switch and an inductance L to provide energy to the lighting means 6 in a most efficient manner.
(13) Referring to
(14) To drive the lighting means 6, a driving unit 4 is used. This driving unit 4 needs to be supplied with a third voltage V.sub.CC with a third voltage value. This third voltage V.sub.CC is equal to or higher than the first voltage value and might be 15 Volts. To convert the lower first voltage value to the third voltage value V.sub.CC, a boost voltage converting unit 8 is used. In emergency light condition, where the lighting means 6 has to be activated, the boost voltage converting unit 8 converts the first voltage V.sub.Bat to the third voltage V.sub.CC with a voltage value higher than the third voltage value by means of another fly-back converter. Therefore, in case of mains voltage supply and battery supply application, the controlling unit 5 enables the boost voltage converting unit 8.
(15) The controlling unit 5 comprises a control signal output to apply a control signal 50 to the boost voltage converting unit 8. In case the lighting means 6 needs to be switched on, the controlling unit 5 uses a first control signal value of the control signal 50. This first control signal value forces the voltage converting unit 8 to convert the first voltage V.sub.Bat of the energy storage 2 to the third voltage V.sub.CC with a third voltage value to drive the lighting means 6 by the driving unit 4.
(16) Additionally, the boost voltage converting unit 8 also supplies a second voltage V.sub.DD to the control unit 5. This second voltage V.sub.DD comprises a second voltage value, which is lower than the third voltage value. Typically the second voltage V.sub.DD has a voltage value of 5V. Therefore, a voltage regulation circuit 10 is obtained in the boost voltage converting unit 8 to reduce the third voltage value.
(17) If the controlling unit 5 determines a mains voltage loss or receives an appropriate command via the DALI standardized interface 7, the voltage supply A is able to drive the driving unit 4 by supplying the third voltage V.sub.CC. The voltage supply A is further able to supply the second voltage V.sub.DD to the control unit 5 simultaneously. The power supply unit A now operates in a first operating mode of the available three emergency modes, if a monitoring unit 12 (not shown in
(18) Once the energy storage unit 2 has been drained by the driving unit 4 below a first voltage threshold, such as 1.2 Volts, or a REST-mode command has been received by the control unit 5 via the DALI standardized interface 7, the control unit 5 changes the control signal 50 to a another value to indicate to the boost voltage converting unit 8 that only the second voltage V.sub.DD needs to be generated. Now the power supply unit A operates in a second operating mode of the available three emergency modes.
(19) Thus, the control signal 50 achieves a change of a voltage reference potential on a voltage regulation point 81 in the boost voltage converting unit 8. According to the changed control signal value, the boost converting unit 8 does not further provide the third voltage V.sub.CC to the driving unit 4 and therefore switches-off the lighting means 6. The energy consumption is reduced since the voltage regulation point is switched and the boost voltage converting unit 8 now provides a voltage in between the second voltage value and the third voltage value, preferably a voltage value higher but close to the second voltage value, e.g. 6 Volts, to still supply the control unit 5. As a conclusion, the REST-mode requirements according to standard EN 60598-2-22 in clause 22.6.18 are met and the control unit 5 is still supplied with the second voltage V.sub.DD to further receive DALI-commands via the DALI-standardized interface 7.
(20) In case the controlling unit 5 obtains a re-light-command via the DALI-standardized interface 7, the controlling unit 5 again changes back the control signal value in order to regulate the voltage reference at the voltage regulation point 81 in the boost voltage converting unit 8 to a voltage value on which the driving unit 4 is supplied and can re-power. The driving unit 4 then drives the lighting means 6.
(21) In
(22) The invention now proposes a third operating mode to even more save power, which is called the quiescent mode. In this quiescent mode the controlling unit 5 is galvanically isolated from the energy supply unit 2 by switch 11. Thus, in this quiescent mode the controlling unit 5 is fully out of operation and does not consume any power from the energy supply unit 2. This quiescent mode can be triggered by either the battery voltage V.sub.Bat falling below a second threshold voltage (lower than the first threshold voltage) of for example 0.9 volts which is monitored by the monitoring unit 12. Additionally or alternatively, it is triggered by a timeout command from a timer of the controlling unit 5 or received by the DALI interface 7, which can be for example 21 days of being in the REST-mode. As the controlling unit 5 is not consuming any power anymore in the quiescent mode, the power consumption of the system is drastically reduced down to a value of for example less than 100 microamperes.
(23) The system A is still consuming some power for example due to the fact that battery voltage monitoring unit 12 may still be connected to the energy storage unit 2 which, although being high ohmic, consumes some power.
(24) The emergency power supply unit A might have various operating conditions dependent on the battery voltage per cell of the energy storage unit 2 and whether it is in charging or discharging mode.
(25) The table 1 below defines these according to the voltage, per cell, of the pack connected along with the operating mode.
(26) TABLE-US-00001 Battery V/Cell Converter State >1.85 V Faulty (Charging) >1.65 V Gassing (Charging) 1.2 V Nominal (Charging/Discharging) 1.05 V LVBCO/Rest (Discharging) 0.9 V QVBCO (Discharging) 0.8 V Standard Limit (Discharging)
(27) The abbreviation LVBCO means Low Voltage Battery Cut Off. The abbreviation QVBCO means Quiescent Voltage Battery Cut Off.
(28) The requirements for Nickel metal hybrid, NiMh, batteries have changed in recent releases of emergency standards to restrict the discharge current from the battery when it is near exhaustion after discharge event. This is because the battery chemistry is sensitive to deep discharge below 0.8V/cell and can result in permanent damage.
(29) Additionally similar limits for discharge apply when a REST command is sent to the controlling unit 5. This REST-mode is used particularly in Southern Europe where long mains voltage periods in building result in the need to preserve the battery power when the building is isolated from the AC supply. The REST-command switches off the power supply unit A; it is sent while the unit A is in emergency mode. The INHIBIT-command is sent while the unit A is in standby and prevents the next emergency event being actioned when the mains supply 1 is removed. The target is typically to remove no more than 50% of the battery capacity during the period in REST mode.
(30) It is also preferred in REST-mode that for a period after operation the unit can communicate such as with DALI and also self-test timers are maintained.
(31) In EN 61347-2-7 a new clause for LVBCO has been defined. This means that once the unit A finishes its emergency operation and turns off at 0.8V per cell, via the LVBCO there is a new clause that stipulates a very low discharge current drain on the battery 2, the so called quiescent mode, where discharge current must be typically lower than 50 Microamperes from calculation, which is battery capacity dependent. This is a requirement in the standard to protect the battery and must be met. Additionally in this state there is no requirement to communicate or maintain timers.
(32) The LVBCO level for the second operating mode is therefore set at 1.05V per cell in order that a percentage of the battery capacity, typically 5 to 10%, is maintained after LVBCO in order to enable the controlling unit 5, as an example of logic circuits such as microcontroller to be maintained for a period. This enables communication and timers to be supported.
(33) In this intermediate state there is no limit for battery discharge however the target is to keep this low by switching microcontrollers to low frequency mode and disabling peripherals which are not required. The target is to maintain timers for 7 days as defined in IEC62034.
(34) A target performance during a battery discharge might therefore be as follows: 1.05V-1.85V (First threshold) Lamp operation in emergency mode; 0.9V-1.05V REST-Mode (second operating mode) (Communication is active (at least part time) and timers are active); below 0.9V (second threshold) Quiescent State (Communications are off and the timers off)
(35) A target performance during a battery discharge after a REST command: 1.2V-1.85V (first threshold) I<10.sup.?3C5A (2 mA for a 2Ah NiMh) below 0.9V or after 21 days (second threshold) I<25?10.sup.?3C5A (50 uA for a 2 Ah NiMh)
(36) Thus, following key features are available: At 0.8V/cell in emergency it is now possible to reach below 50 uA according to EN61347-2-7 Clause 23; At 0.9V-1.05V/cell in emergency, it is now possible to communicate according to DALI standard EN62386-202 and timers/functions according to EN62034 are maintained; At 1.05V-1.85V/cell in REST mode it is now possible to reach below 2 mA according to EN61347-2-7 Clause 25; At <0.9V/Cell or after 21 days in REST mode it is now possible to reach below 50 uA according to EN61347-2-7 Clause 23.
(37) In
(38) As previously stated, the controlling unit 5 switches the voltage regulation point 81 with the control signal 50. In case the control signal 50 switches the MOSFET M7 to a high-resistant state, the voltage regulation point 81 comprises a voltage level, which is dependent on the resulting voltage of the resistors R86 and R87. Thus, the voltage value of 15 Volts at the voltage regulation point is achieved, which inherently leads to a supply voltage high enough to supply the driving unit 4 for driving the lighting means 6 (not shown) with the third voltage V.sub.CC. Furthermore, the voltage regulator 10 obtains a 15V input and outputs a 5V voltage value as the second voltage V.sub.DD to supply the control unit 5. Therefore, the driving unit 4 and the controlling unit 5 are powered by the energy storage unit 2 in case the MOSFET M7 is switched to a high-resistant state.
(39) In case the control unit 5 obtains the REST-mode command via the DALI-standardized interface 7, the control signal 50 changes its value in order to switch-on the voltage regulation switch 80. Therefore the MOSFET M7 is in a low-resistant state, which leads to a change of voltage value at the voltage regulation point 81. The voltage regulation point 81 is now built by a voltage divider built by the resistors R86, R87 and R89.
(40) In this exemplary embodiment, the resulting voltage is therefore reduced from a value of 15 Volts to a value of 6 Volts. The reduction should at least lead to a voltage value below the third voltage value. Thus the driving unit 4 is not supplied with enough supply voltage and subsequently the lighting means 6 is switched off. The reduced regulated voltage is still high enough to supply the control unit 5 in order to obtain further commands via the DALI-standardized interface 7. In this REST-mode the energy storage unit 2 is able to meet the requirements according to standard EN60598-2-22.
(41) Upon receiving a re-light command via the DALI-standardized interface 7, the control signal 50 is switched back to the higher value in order to switch the MOSFET M7 to a high-resistant state and to boost back to a voltage value of 15 Volts at the voltage regulation point 81. As a conclusion, the voltage supply for the driving unit 4 increases to 15V and therefore the driving unit 4 re-activates the lighting means 6.
(42) It should be noted that the use of a voltage divider and a MOSFET in order to adjust different voltage regulation voltages at the voltage regulation point 81 is just an exemplary way to achieve the inventive solution. Other voltage regulation possibilities are not excluded herewith.
(43) In
(44) The circuit diagram shows a typical implementation of the quiescent switch solution employed in most high tier products. There are two switches Q62, M66 employed in the battery circuit. The device Q62 is used to isolate the battery 2 (not shown) from the controlling unit 5. It is typically used additionally to prevent reverse battery or short circuit battery from affecting the design. This switch Q62 would normally be closed on mains application and after the state of the battery is confirmed. This switch Q62 in some designs is also used to pulse charge the battery 2 such as if it is very deep discharged or if pulse algorithm is needed to support NiMh battery solution.
(45) The FET M66 is the quiescent mode switch 11 and is used to power the controlling unit 5 and the voltage converting unit 8. When the battery 2 is first connected this switch 11 is open and no power is offered to the controlling unit 5 and the voltage converting unit 8. On mains application the switch 11 is triggered closed by the controlling unit 5 which is powered off mains. The switch 11 remains on until the battery level reaches 0.9V per cell at which state it is switched off reducing current draw. In the interim period of 1.05V to 0.9V all ancillary circuits are switched off to limit current draw of the design and to enable communication and timers to be maintained for the longest period possible, ideally 7 days.
(46) Referring to
(47) Referring to
(48) Using the embodiment according to
(49) In
(50) The lighting means 6 according to the invention is preferably an LED. The lighting means 6 according to the invention further represents an LED array or LED string. Other lighting means techniques are not excluded herefrom.
(51) All features of all embodiments described, shown and/or claimed herein can be combined with each.
(52) While various embodiments of the present invention have been described above, it should be understood that they have been presented by way of example only, and not limitation. Numerous changes to the disclosed embodiments can be made in accordance with the disclosure herein without departing from the spirit or scope of the invention. Thus, the breadth and scope of the present invention should not be limited by any of the above described embodiments. Rather, the scope of the invention should be defined in accordance with the following claims and their equivalents.
(53) Although the invention has been illustrated and described with respect to one or more implementations, equivalent alterations and modifications will occur to others skilled in the art upon the reading and understanding of this specification and the annexed drawings. In addition, while a particular feature of the invention may have been disclosed with respect to only one of several implementations, such feature may be combined with one or more other features of the other implementations as may be desired and advantageous for any given or particular application.
REFERENCE SIGNS
(54) 1 A (Emergency-lighting) power supply unit 2 Mains voltage supply 3 Energy storage unit, battery 4 Charging unit 5 Driving unit, fly-back-converter 50 Controlling unit 6 control signal, voltage regulation output 60 Lighting means 60 First lighting means, emergency light source 61 Second lighting means, normal light source 7 DALI-standardized interface 8 Voltage converting unit 80 Voltage regulation switch 81 Voltage regulation point 82 Voltage Supply for Emergency Converter 9 Voltage Supply for control unit 10 Voltage regulation unit 11 Switching means 12 Monitoring unit V.sub.Bat First voltage, Battery voltage V.sub.DD Second voltage, Supply Voltage for Control Unit V.sub.CC Third voltage, Supply voltage for driving unit DALI Digital Addressable Lighting Interface T Transformer