Wind turbine blade, wind turbine rotor, wind turbine power generating apparatus, and method of mounting vortex generator
10458388 ยท 2019-10-29
Assignee
Inventors
Cpc classification
F03D1/0633
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/3062
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/0675
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2220/706
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/2211
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/122
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2230/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D9/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A wind turbine blade includes a blade body; and a vortex generator mounted to a surface of the blade body. The vortex generator includes a plurality of fin sets, each fin set including a plurality of fins disposed to protrude from the surface of the blade body at different positions from one another in a blade spanwise direction. The plurality of fin sets is positioned so that, in a planar development view of the surface of the blade body, an angle formed by a center axis of a blade root of the blade body with a line connecting two of the fin sets which are adjacent in the blade spanwise direction increases toward the blade root, at least in a part of a region of the blade body between a position of the blade root and a maximum chord-length position of the blade body in the blade spanwise direction.
Claims
1. A wind turbine blade, comprising: a blade body; and a vortex generator mounted to a surface of the blade body, wherein the vortex generator includes a plurality of fin sets, each fin set including a plurality of fins disposed so as to protrude from the surface of the blade body at different positions from one another in a blade spanwise direction, and wherein the plurality of fin sets is positioned so that, in a planar development view of the surface of the blade body, an angle formed by a center axis of a blade root of the blade body with a line connecting two of the fin sets which are adjacent in the blade spanwise direction increases toward the blade root, at least in a part of a region of the blade body between a position of the blade root and a maximum chord-length position of the blade body in the blade spanwise direction.
2. The wind turbine blade according to claim 1, wherein the plurality of fin sets is positioned so that the angle satisfies, in at least a part of the region between the position of the blade root and the maximum chord-length position, an expression:
3. The wind turbine blade according to claim 2, wherein the plurality of fin sets is positioned so that the angle satisfies an expression (0.0034/.sup.2)(180/) [].
4. The wind turbine blade according to claim 2, wherein the plurality of fin sets is positioned so that the angle satisfies an expression (0.0021/.sup.2)(180/) [].
5. The wind turbine blade according to claim 1, wherein the plurality of fin sets is positioned so that the angle increases toward the blade root, in a range where satisfies an expression 0.100.15, where R is a distance between a rotational center of a wind turbine rotor including the wind turbine blade and a tip of the blade body, r is a distance between the rotational center and the fin set which is disposed closer to the blade root of the two adjacent fin sets, and is a dimensionless radial position being a ratio (r/R) of r to R.
6. The wind turbine blade according to claim 1, wherein the plurality of fins is positioned so that the angle increases toward the blade root, at least in a region in the blade spanwise direction in which a blade thickness ratio (t/c) satisfies an expression 70%(t/c)85%, the blade thickness ratio (t/c) being a ratio of a blade thickness t of the blade body to a chord length c of the blade body.
7. The wind turbine blade according to claim 1, wherein each of the plurality of fin sets comprises a VG unit including: a platform portion fixed to the surface of the blade body; and one or two of the fins erected on the platform portion.
8. The wind turbine blade according to claim 1, wherein the vortex generator is disposed, on a suction surface of the blade body, in a turbulence region of a wind flow along the suction surface.
9. A wind turbine rotor, comprising: the wind turbine blade according to claim 1; and a hub to which the wind turbine blade is mounted.
10. A wind turbine power generating apparatus comprising the wind turbine rotor according to claim 9.
11. A method of mounting a vortex generator to a surface of a wind turbine blade, the vortex generator comprising a plurality of fin sets each of which includes a plurality of fins, the method comprising: a step of mounting the plurality of fin sets to the wind turbine blade so that the plurality of fins protrude from the surface of the wind turbine blade at positions different from one another in a blade spanwise direction, and, in a planar development view of the surface of the wind turbine blade, an angle formed by a center axis of a blade root of the wind turbine blade with a line connecting two of the plurality of fin sets which are adjacent in the blade spanwise direction increases toward the blade root, at least in a part of a region of the wind turbine blade between a position of the blade root and a maximum chord-length position of the wind turbine blade in the blade spanwise direction.
12. The method of mounting a vortex generator according to claim 11, wherein the mounting step includes positioning the plurality of fin sets so that the angle satisfies, in at least a part of the region between the position of the blade root and the maximum chord-length position, an expression:
13. The method of mounting a vortex generator according to claim 12, wherein the mounting step includes positioning the plurality of fin sets so that the angle satisfies an expression (0.0034/.sup.2)(180/) [].
14. The method of mounting a vortex generator according to claim 12, wherein the mounting step includes positioning the plurality of fin sets so that the angle satisfies an expression (0.0021/.sup.2)(180/) [].
15. The method of mounting a vortex generator according to claim 11, wherein the mounting step includes positioning the plurality of fin sets so that the angle increases toward the blade root, in a range where satisfies an expression 0.100.15, where R is a distance between a rotational center of a wind turbine rotor including the wind turbine blade and a tip of the wind turbine blade, r is a distance between the rotational center and the fin set which is disposed closer to the blade root of the two adjacent fin sets, and is a dimensionless radial position being a ratio (r/R) of r to R.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
(8) Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly specified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
(9)
(10) In the embodiment depicted in
(11)
(12) The blade body 3 includes a blade root 7 to be attached to the hub 4 of the wind turbine power generating apparatus 1, a blade tip 8 positioned farthest from the hub 4, and an airfoil part extending between the blade root 7 and the blade tip 8. The blade body 3 has a leading edge 11 and a trailing edge 12 extending from the blade root 7 to the blade tip 8. Further, an exterior shape of the blade body 3 is formed by a pressure surface 9 and a suction surface 10 that is disposed opposite to the pressure surface 9.
(13) In
(14) The vortex generator 20 depicted in
(15) A pair of fins 23 of each fin set 22 may be disposed symmetric with respect to a line in the chord direction.
(16) In the present specification, blade spanwise direction refers to a direction connecting the blade root 7 and the blade tip 8, and blade chordwise direction refers to a direction along a line (chord) connecting the leading edge 11 and the trailing edge 12 of the blade body 3. Further, in the present specification, chord length of a wind turbine blade refers to the length of a line (chord) that connects the leading edge and the trailing edge of the blade body at a position in the blade spanwise direction.
(17) Further, in the illustrative embodiment depicted in
(18) The fin set 22 including two fins 23 may be a VG unit described below.
(19) In another embodiment, the fin set 22 may include three or more fins 23. In an embodiment, the fin set 22 may include two pairs of fins, or in other words, four fins in total.
(20)
(21) In some embodiments, the pair of fins 23 constituting the fin set 22 have an airfoil shape. The fin 23 includes a leading edge 26 disposed on an upstream side with respect to the inflow direction of wind, a trailing edge 27 disposed on a downstream side with respect to the inflow direction of wind, a pressure surface 28 of the fin 23 facing toward upstream with respect to the inflow direction of wind, and a suction surface 29 of the fin 23 facing toward downstream with respect to the inflow direction of wind (see
(22) In some embodiments, the fin 23 is disposed inclined from an inflow direction of wind at a predetermined angle.
(23) For instance, in the vortex generator 20 depicted in
(24) In some embodiments, the fins 23, 23 may be disposed so that a gap between the pair of fins 23, 23 widens from downstream toward upstream with respect to the inflow direction of wind (i.e., from the side of the trailing edge 12 toward the side of the leading edge 11 of the wind turbine blade 2 (see
(25) A function of the vortex generator 20 will now be described briefly.
(26) Separation of a flow at the suction surface 10 of the wind turbine blade 2 takes place due to gradual thickening of a boundary layer from a streamline flow region in the vicinity of the leading edge 11 toward a turbulent flow region downstream thereof, and the flow being separated before arriving at the trailing edge 12.
(27) The fin sets 22 of the vortex generator 20 mounted to the wind turbine blade 2 normally generates a longitudinal vortex on the side of the suction surface 29 of the fin 23 with a lift produced by the fin 23. Further, a flow flowing into the fin 23 forms a longitudinal vortex along an edge extending from the upstream-most position toward the top portion of the leading edge 26 of the fin 23, the top portion being disposed closer to the trailing edge 27 than the upstream-most position. The longitudinal vortex generated by the fin 23 promotes momentum exchange between outside and inside of a boundary layer on a surface of the wind turbine blade 2 in a height direction of the fin 23, at a downstream side of the fin set 22. Accordingly, the boundary layer on the surface of the wind turbine blade 2 reduces in thickness, and thereby trailing-edge separation on the wind turbine blade 2 is suppressed.
(28) In some embodiments, the plurality of fin sets 22 are disposed so that, in a planar development view of the surface of the blade body 3, the angle formed by the center axis O of the blade root with a line connecting two adjacent fin sets 22 in the blade spanwise direction increases toward the blade root 7, in at least a part of a region between the position of the blade root 7 and the maximum chord-length position 13 in the blade spanwise direction of the blade body 3. Herein, the maximum chord-length position is the position where the chord length is at its maximum in the blade spanwise direction of the blade body 3.
(29) This will now be described with reference to
(30) In
(31) A line that connects two adjacent fin sets 22 refers to a line that connects corresponding points of the fin sets 22. For instance, the line may connect the respective centers of adjacent two fin sets 22.
(32) In the example depicted in
(33) In the example depicted in
(34) The adjacent fin sets 22 arranged so that the angle increases toward the blade root 7 are positioned so that the fin set 22 closer to the blade root 7 (e.g. the fin set 22A of the fin sets 22A and 22B) has a smaller distance from the leading edge 11. In other words, the line connecting two adjacent fin sets 22 (e.g., line L.sub.1 and line L.sub.2) is inclined from the center axis O (or the line O or the line O) of the blade root 7, so as to get closer to the trailing edge 12 with distance toward the blade tip 8.
(35) As a result of intensive researches by the present inventors, it was found that, in a region on the side of the blade root 7 of the wind turbine blade 2, with distance toward the blade root 7 of the wind turbine blade 2 along the blade spanwise direction of the wind turbine blade 2, a wind flow separates on the surface of the wind turbine blade 2 at a position closer to the leading edge, and the degree of change in the position of separation relative to a change in the position in the blade spanwise direction is greater.
(36) In view of this, for the wind turbine blade 2 according to the above embodiment, the plurality of fin sets 22 constituting the vortex generator 20 are positioned so that, in a planar development view of the surface of the blade body 3, the angle formed by the center axis O of the blade root 7 and the line L connecting two adjacent fin sets 22 in the blade spanwise direction increases toward the blade root 7, in at least a part of a region between the position of the blade root 7 and the maximum chord-length position 13 in the blade spanwise direction of the blade body 3. Accordingly, the fins 23 are disposed corresponding to the position of separation of a flow that changes in response to the change in the position in the blade spanwise direction, and thereby it is possible to effectively retard the separation of a flow on the surface of the wind turbine blade. Thus, it is possible to improve the operational efficiency of the wind turbine (e.g. the wind turbine power generating apparatus 1) to which the wind turbine blade 2 is mounted.
(37)
(38) In
(39) In an embodiment, the plurality of fin sets 22 are positioned so that the angle satisfies the following expression (A) in at least a part of the region between the blade root position r.sub.0 and the maximum chord-length position r.sub.1, where is the design tip speed ratio of the wind turbine provided with the wind turbine blade 2 mounted thereto, r is the distance between the rotational center Q of the rotor 5 and the fin set 22 that is disposed closer to the blade root 7 of the two adjacent fin sets 22, and is the dimensionless radial position, which is a ratio (r/R) of r to R.
(40)
(41) As a result of intensive researches by the present inventors, it was found that, in a region near the blade root in the blade spanwise direction of a wind turbine blade, a flow separates on the blade surface at a position corresponding to the angle represented by the following expression (B) in a planar development view of the surface of the blade body.
(42)
(43) The derivation of the above expression (B) will now be described.
(44)
(45) Provided that
(46)
(47) The inflow angle of flow with respect to the wind turbine blade 2 can be approximated by an expression V/r. Defining the dimensionless radial position as =r/R and the tip speed ratio as =R/V, the inflow angle can be expressed as follows.
(48)
(49) Further, provided that is the amount of change of the dimensionless radial position and is the amount of change of the inflow angle when the radial directional position r changes by a minute amount r, can be described as follows, from the above expression (C).
(50)
(51) Now, assume that, at any radial directional position r, wind flowing in from the position P.sub.IN on the blade surface passes through the leading edge 11 and advances a predetermined distance along the blade surface to reach a position P.sub.S on the suction surface 10 where separation of a flow occurs. In this case, in a planar development view of the blade body 3, the angle formed by the center axis O of the blade root 7 with the line passing through the position of separation of a flow at the radial directional position r and the position of separation of a flow at the radial directional position (r+r) can be expressed as follows, using r and .
(52)
(53) From the above expressions (D) and (E), the angle can be expressed as follows.
(54)
Defining as the absolute value of expressed by the above equation (F) (=||), the above expression (B) can be obtained.
(55) With the above expression (B), the position of separation on the blade surface corresponding to the angle changes in response to the dimensionless radial position .
(56) In this regard, if the angle satisfies the above expression (A) in at least a part of a region between the blade root position r.sub.0 and the maximum chord-length position r.sub.1 as in the above embodiment, the angle is not more than expressed by the above equation (B) in the region, and thus the fins 23 and the fin set 22 are positioned closer to the leading edge 11 than the position P.sub.S at which a flow separates on the blade surface (see
(57) Provided that D/2 is the distance from the rotational center Q of the wind turbine rotor 5 to the blade root 7 (see
(58)
(59) Thus, in an embodiment, the plurality of fin sets 22 may be positioned so that the angle satisfies the above expression (G) in at least a part of the region between the blade root position r.sub.0 and the maximum chord-length position r.sub.1.
(60) In a typical wind turbine, the distance (D/2) from the rotational center Q of the wind turbine rotor 5 to the blade root 7 is approximately 1.0 to 3.0 m. Thus, in an embodiment, the plurality of fin sets 22 may be positioned so that the angle satisfies the following expression (H) in at least a part of the region between the blade root position r.sub.0 and the maximum chord-length position r.sub.1.
(61)
(62) The above expression (H) is obtained by substituting (D/2)=1.0 into the above expression (G). In this case, it is possible to specify the range of the angle with the blade length L.sub.B of the blade body 3 and the distance r.sub.B from the blade root 7, regardless of the distance (D/2) from the rotational center Q of the wind turbine rotor 5 to the blade root 7, and the distances R, r from the center of the rotor 5.
(63) Further, in a typical wind turbine, the design tip speed ratio is approximately 8 to 11, and a ratio (d/R) of the outer diameter d of the blade body 3 at the blade root position to the distance R between the rotational center Q of the wind turbine rotor 5 and the tip 8 of the blade body 3 is approximately 0.047 to 0.053.
(64) Thus, in some embodiments, the plurality of fin sets 22 may be positioned so that the angle satisfies an expression (0.0034/.sup.2)(180/) [ ], in a case where the angle satisfies the above expression (A) in at least a part of the region between the blade root position r.sub.0 and the maximum chord-length position r.sub.1.
(65) Alternatively, in some embodiments, the plurality of fin sets 22 may be positioned so that the angle satisfies an expression (0.0021/.sup.2)(180/) [ ], in a case where the angle satisfies the above expression (A) in at least a part of the region between the blade root position r.sub.0 and the maximum chord-length position r.sub.1.
(66) For a typical wind turbine blade 2, if the angle satisfies an expression (0.0034/.sup.2)(180/) [ ], the angle is prevented from being excessively large with respect to the amount of change in the position of separation relative to the change in the position in the blade spanwise direction, and thus it is possible to enjoy the effect to retard separation in a wider range in the blade spanwise direction at the blade root 7. Furthermore, for a typical wind turbine blade 2, if the angle satisfies an expression (0.0021/.sup.2)(180/) [ ], the angle is prevented from being excessively small with respect to the amount of change in the position of separation relative to the change in the position in the blade spanwise direction, and thus it is possible enjoy the effect to retard separation in a wider range in the blade spanwise direction at the blade root 7.
(67) Accordingly, it is possible to effectively retard the separation of flow on the surface of the wind turbine blade. Thus, it is possible to improve the operational efficiency of the wind turbine (e.g. the wind turbine power generating apparatus 1).
(68)
(69) As described above, in some embodiments, the plurality of fin sets 22 may be positioned so that the angle increases toward the blade root 7, in a region (region A in
(70) In some embodiments, the above mentioned region A is a range where the dimensionless radius position (=r/R) satisfies 0.100.15.
(71) In a typical wind turbine blade 2, the region where satisfies an expression 0.10 is positioned away by some distance from the installation position of the wind turbine blade 2 to the hub 4, and thus it is possible to expect some effect to improve the performance of the wind turbine from mounting the vortex generator 20 to the wind turbine blade 2. In a typical wind turbine blade 2, in the region where satisfies an expression 0.15, the shape on the side of the leading edge 11 of the wind turbine blade 2 can be approximated accurately by a cylinder as depicted in
(72) Alternatively, in some embodiments, the above region A is a region in the blade spanwise direction where the blade-thickness ratio (t/c), which is a ratio of the blade thickness t of the blade body 3 (see
(73) In a typical wind turbine blade 2, the region where the blade thickness ratio (t/c) satisfies an expression (t/c)85% is positioned away by some distance from the installation position of the wind turbine blade 2 to the hub 4, and thus it is possible to expect some effect to improve the performance of the wind turbine from mounting the vortex generator 20 to the wind turbine blade 2. Further, in a typical wind turbine blade 2, in the region where the blade thickness ratio (t/c) satisfies an expression 70%(t/c), the shape on the side of the leading edge 11 of the wind turbine blade 2 can be approximated accurately by a cylinder, and thus it is possible to retard separation of a flow on the surface of the wind turbine blade effectively.
(74) Furthermore, in some embodiments, as depicted in
(75)
(76) The VG unit 21 depicted in
(77) In some embodiments, the pair of fins 23 each has an airfoil shape. The fin 23 includes a leading edge 26 disposed on an upstream side with respect to the inflow direction of wind, a trailing edge 27 disposed on a downstream side with respect to the inflow direction of wind, a pressure surface 28 of the fin 23 facing toward upstream with respect to the inflow direction of wind, and a suction surface 29 of the fin 23 facing toward downstream with respect to the inflow direction of wind. The fins 23 form vortices as described above, and suppresses separation of a flow on the wind turbine blade 2.
(78) In some embodiments, the fin set 22 may comprise a VG unit 21 having a pair (e.g. two) fins 23, 23 as described above.
(79) Alternatively, in some embodiments, the fin set 22 may comprise a VG unit 21 having a single fin.
(80) In a case where the fin set 22 comprises the VG unit 21 including the platform portion 24 fixed to the surface of the blade body 3 and the one or two fins 23 erected on the platform portion 24, it is possible to flexibly position the fins 23 by the unit of the VG unit 21 on the surface of the wind turbine blade. Accordingly, it is possible to arrange the plurality of fins 23 appropriately, and thereby it is possible to effectively retard separation of a flow on the surface of the wind turbine blade and to improve the operational efficiency of the wind turbine (e.g. the wind turbine power generating apparatus 1).
(81) In some embodiments, the vortex generator 20 is disposed, on the suction surface 10 of the blade body 3, within a turbulent flow region of a wind flow along the suction surface 10. As described above, the vortex generator 20 including the fin sets 22 is disposed within a turbulent flow region of a wind flow along the suction surface 10, and thereby it is possible to effectively suppress separation of a flow from the suction surface 10.
(82) Embodiments of the present invention were described in detail above, but the present invention is not limited thereto, and various amendments and modifications may be implemented.
(83) For instance, an expression of relative or absolute arrangement such as in a direction, along a direction, parallel, orthogonal, centered, concentric and coaxial shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
(84) For instance, an expression of an equal state such as same equal and uniform shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
(85) Further, for instance, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
(86) On the other hand, an expression such as comprise, include, have, contain and constitute are not intended to be exclusive of other components.