Hair styling apparatus
10455916 ยท 2019-10-29
Assignee
Inventors
Cpc classification
A45D20/30
HUMAN NECESSITIES
A45D1/28
HUMAN NECESSITIES
International classification
H05B1/02
ELECTRICITY
A45D2/00
HUMAN NECESSITIES
A45D20/30
HUMAN NECESSITIES
Abstract
This invention relates to apparatus and methods for regulating a parameter on a handheld appliance, such as a hair styling appliance. A hair styling apparatus comprises a body having at least one arm bearing a hair styling heater; a temperature sensor arranged to sense a temperature of the hair styling heater and generate a temperature sense signal; and a power supply unit comprising a magnetic energy transfer element, an AC input coupled to a first side of the magnetic energy transfer element, a heater drive output coupled to a second side of the magnetic energy transfer element and to the hair styling heater to power said hair styling heater, and a power controller configured to regulate the heater drive output. A power controller is coupled to the temperature sense signal and configured to regulate the heater drive output of the power supply so as to control the temperature of the hair styling heater responsive to the temperature sense signal.
Claims
1. A hair styling apparatus comprising a body having at least one arm bearing a hair styling heater for heating hair to be styled; a temperature sensor arranged to sense a temperature of the hair styling heater and to generate an electrical temperature sense signal that depends on the sensed temperature of the hair styling heater; and a power supply unit comprising a transformer having a primary winding on a first side and a secondary winding on a second side, an AC input and a primary side switch coupled to the first side of the transformer, a heater drive output coupled to the second side of the transformer element and to the hair styling heater to power said hair styling heater, and a power controller configured to regulate the heater drive output by controlling an input to the first side of the transformer element, wherein the power controller is coupled to the temperature sense signal; and wherein the power controller is configured to regulate the heater drive output of the power supply in multiple steps by adjusting a duty cycle of the primary side switch so as to control the temperature of the hair styling heater responsive to the temperature sense signal.
2. The hair styling apparatus as claimed in claim 1, wherein the heater drive output is a low voltage output to supply a voltage of less than 100V.
3. The hair styling apparatus as claimed claim 2, wherein the power supply unit is configured to provide a maximum heater drive output voltage of 24V or 12V.
4. The hair styling apparatus as claimed in claim 1, further comprising: a second said arm bearing a second said hair styling heater; and a second said temperature sensor arranged to sense a temperature of the second said hair styling heater and generate a second said temperature sense signal, wherein the power supply unit further comprises a second heater drive output coupled to the secondary side of the transformer to power the second hair styling heater; wherein the power controller is further coupled to the second temperature sense signal; and wherein the power controller is configured to regulate the output voltage of the second heater drive output of the power supply so as to control the temperature of the second hair styling heater responsive to the second temperature sense signal fed back from the second temperature sensor.
5. The hair styling apparatus as claimed in claim 1, wherein the power controller is configured to disable the heater drive outputs responsive to the temperature sense signal exceeding a threshold value.
6. The hair styling apparatus as claimed in claim 1, wherein the hair styling apparatus is a hair straightener or hair crimper.
7. The method of controlling the temperature of the hair styling heater of the hair styling apparatus of claim 1, the method comprising: sensing a temperature of the hair styling heater and generating an electrical temperature sense signal that depends on the sensed temperature of the hair styling heater; and controlling the switching of a primary side switch coupled to the first side of the transformer responsive to the temperature sense signal to regulate the heater drive output of the power supply unit so as to control the temperature of the hair styling heater.
8. The method as claimed in claim 7, comprising insulating the temperature sensor from a heater plate of the hair styling heater so as to isolate the temperature sense signal from the secondary side of the transformer.
9. The method as claimed claim 7, wherein the controlling disables the heater drive output responsive to the temperature sense signal meeting or exceeding a reference voltage.
10. The method as claimed in claim 7, wherein the power supply is external to the body of the hair styling apparatus.
11. The method as claimed in claim 10, comprising coupling the power supply to the body via an electrical cable, and routing the temperature sense signal to a power controller of the power supply via a return path in the electrical cable.
12. The hair styling apparatus as claimed in claim 1, wherein the temperature sensor is electrically insulated from a heater plate of the hair styling heater so as to isolate the temperature sense signal from the secondary side of the transformer.
13. The hair styling apparatus as claimed in claim 1, wherein the power controller is configured to disable the heater drive output responsive to the temperature sense signal meeting or exceeding a reference voltage.
14. The hair styling apparatus as claimed in claim 1, wherein the power supply unit is external to the body of the hair styling apparatus.
15. The hair styling apparatus as claimed in claim 14, wherein the external power supply unit comprises a power switch for turning the hair styling apparatus on and off; wherein the power supply unit is coupled to the body via an electrical cable, and wherein the temperature sense signal is routed to the power controller via a return path in the electrical cable.
16. The hair styling apparatus as claimed in claim 1, wherein the hair styling heater comprises: a metal sheet or plate; an oxide layer comprising an oxide of said metal on a surface of said metal sheet or plate; and a heater electrode over said oxide layer, wherein the heater electrode is coupled to the heater drive output.
17. The hair styling apparatus as claimed in claim 1, wherein the temperature sense signal is modulated onto one or more wires carrying power to the hair styling heaters.
18. A power supply unit for a hair styling apparatus, the hair styling apparatus comprising: a body having at least one arm bearing a hair styling heater for heating hair to be styled; and a temperature sensor arranged to sense a temperature of the hair styling heater and to generate an electrical temperature sense signal that depends on the sensed temperature of the hair styling heater, the power supply unit comprising: a transformer; an AC input and a primary side switch coupled to a first side of the transformer; a heater drive output coupled to a second side of the transformer for powering a said hair styling heater; a sense input to receive the temperature sense signal; and a power controller coupled to the sense input, wherein the power controller is configured to regulate the output voltage of the heater drive so as to control the temperature of the hair styling heater in multiple steps by adjusting a duty cycle of the primary side switch responsive to a change in the temperature sense signal.
19. The power supply unit as claimed in claim 18, wherein the heater drive output is a low voltage output configured to supply a voltage of less than 100V.
20. The power supply unit as claimed in claim 18, further comprising a primary side switch coupled to the primary winding, wherein the power controller is configured to regulate the heater drive output responsive to the temperature sense signal by controlling switching of the primary side switch coupled to the primary winding.
21. A hair styling apparatus comprising: a body having at least one arm bearing a hair styling heater, a temperature sensor arranged to sense a temperature of the hair styling heater and to generate an electrical temperature sense signal that depends on the sensed temperature of the hair styling heater; a power supply unit external to the body, the power supply unit comprising a transformer, AC input coupled to a first side of the transformer to receive mains AC power, and an output coupled to a secondary side of the transformer; and a heater controller circuit coupled to the output of the power supply, the hair styling heater, and to the temperature sense signal, wherein the heater controller circuit is configured to drive the hair styling heater responsive to the temperature sense signal in multiple steps by controlling an input to the first side of the transformer, and wherein the heater controller circuit is located within the power supply unit external to the body of the hair styling apparatus.
22. The hair styling apparatus as claimed in claim 21, wherein the power supply unit is coupled to the body via an electrical cable, and wherein the temperature sense signal is routed to the heater control circuit via a return path in the electrical cable.
23. The hair styling apparatus as claimed in claim 21, wherein the body further comprises a second arm bearing a second hair styling heater, and wherein the hair styling heater and the second hair styling heater are connected in series or parallel.
24. The hair styling apparatus as claimed in claim 23, further comprising a second said temperature sensor arranged to sense a temperature of the second hair styling heater and to generate a second temperature sense signal, wherein the heater controller circuit is further coupled to the second temperature sense signal; and wherein the heater controller circuit is configured to drive the second hair styling heater in response to the second temperature sense signal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a better understanding of the invention and to show how it may be carried into effect reference shall now be made, by way of example only, to the accompanying drawings in which:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
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(15) A heater control unit 24 provides thermal control, controlling delivery of power to heaters for heating the heatable plates 26. The heater control unit is typically powered from the output DC voltage of the power supply, switching the heaters on and off according to heating requirements.
(16) The heater control unit 24 incorporates a local power supply unit 242. This may, for example, provide a voltage converter/regulator to power the processor (converting from 12V to 5V for example).
(17) A processing element 243, such as a microcontroller controls operation and in particular, power delivery to the heatable plates 26. The processing element may also be coupled to a user interface allowing different modes of operation to be set. The user interface may be one or more switches for example including a power switch and temperature/mode switch. The processing element may also be used to control user feedback, generating alerts or signals, visually via an indicator light or audibly via a speaker. This feedback may be used to indicate the status of the hair styling appliance to a user, such as indicating that the heatable plates are within a recommended temperature operating range, or reminding a user that the apparatus is on, and may need to be turned off.
(18) Connected to and under control of the processing element 243, power control unit 241 controls delivery of power to the heatable plates 26. The power control unit switches the heatable plates on and off according to signals from the processing element 243.
(19) A temperature sensor (e.g. a thermistor) 244 is thermally coupled to each heatable plate 26, sensing temperature and providing a temperature sense signal to the processing element. The processing element can then control operation of the heatable plates in response to the temperature feedback.
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(21) In
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(23) The circuit arrangements shown in
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(25) In the embodiment of
(26) One advantage of this arrangement is that the cable connecting the external unit to the hand-held tongs only requires two cores, meaning that the cable assembly is both low cost and also lightweight.
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(28) In the hand-held tongs, the two heaters 781, 791 are connected in parallel, with the thermistor 782 mounted to one of the heater/heatable plate assemblies. Both heaters are controlled together. One advantage of this arrangement is that there is a reduction in components in the hand-held tongs, with power supply and control components moved into the external unit. Furthermore, only a four-core cable is required, meaning that the cable is still relatively lightweight and low cost.
(29) In the embodiment shown in
(30) Turning now to
(31) In the embodiment in
(32) In the embodiments shown in
(33) As explained previously with reference to
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(35) The removal of several modules means that the more compact circuit of
(36) Shown in
(37) The temperature sensor feeds a temperature sense signal 229 to the modified power controller 922. The power controller is accordingly reconfigured to control the output voltage on the secondary side in response to the sensed temperature, i.e. the output voltage on the secondary side of the transformer winding is now dependent upon the sensed temperature. This eliminates the need for a separate heater control to separately provide thermal control of the heaters. This way, the power supply is regulated by means of the temperature sense signal, rather than monitoring the output voltage.
(38) As the skilled person will appreciate, galvanic isolation is typically a requirement in such systems to provide electrical isolation from the mains electricity. In the modified electronics of
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(40) Feedback is provided by a temperature sensor 954 which feeds a temperature sense signal to the modified power supply controller 952 on the primary side of the transformer.
(41) In many conventional power supply systems a feedback signal is provided from the output voltage signal. To retain the isolation between primary and secondary sides of the transformer 923, isolation means, such as an opto-isolator may be used. However in the embodiment of
(42) This temperature sense signal may then be used to control the duty cycle of the switching transistor 957 responsive to the sensed temperature so as to adjust the output (e.g. voltage) on the secondary side of the transformer and accordingly the power to the heater element.
(43) Increasing the duty cycle, i.e. turning the transistor switch on for a longer percentage of the switching period may then lead to an increased output voltage. Conversely, reducing the duty cycle may then lead to a reduced output voltage. Optionally, smoothing/rectifying components may be added to the secondary side of the transformer, including a diode and output smoothing capacitor, although it will be appreciated that for driving a heating element these may not be essential.
(44) The temperature sensor provides feedback to the modified power supply controller. The controller may then, for example, compare the sensed signal with a reference voltage for the normal operating temperature.
(45) Rather than controlling the output to provide a constant voltage, the controller, now dependent on a temperature sense signal, may be configured to control the output to provide a constant output temperature, or adjust as necessary. This may lead, for example, to the voltage on the secondary side varying, or limiting the current drive.
(46) In another embodiment, the output may be controlled to switch between powering the heater, i.e. drive (on), and not driving the heater, i.e. no-drive (off), enabling the output to drive the heater only when the temperature is below a desired operating temperature. In such an embodiment, in periods when the heater plates are being driven the secondary side voltage may be, for example, 12V. In periods when the heater plates do not need to be driven, the secondary side may not be driven, i.e. 0V. In such an embodiment, if the sensed value is below a reference value for the normal operating temperature, the resulting signal from a comparison of the reference value and sensed value may be used as an indicator that the secondary side now needs to be driven, i.e. the comparison signal may be considered a call for heat signal. When the desired operating temperature is reached, then the call for heat is disabled meaning that the secondary side no longer needs to be driven.
(47) In an SMPS the duty cycle of the switching transistor 957 may be controlled dependent on the temperature sense signal to either increase or decrease the secondary side voltage and thus the voltage delivered to the heating element. In variants, the switching frequency may also be controlled.
(48) The controller may be further configured to limit the maximum current transferred from the primary side to the secondary side of the transformer.
(49) In the event that the sensed temperature becomes excessive, the modified power supply controller may completely disable the switching transistor such that no power is transferred to the second side at all, meaning that the heaters are promptly turned off.
(50) The modified controller may also incorporate additional features, such as a temperature control. This optional temperature control may allow a user to adjust a temperature of the hair styling heater(s) and may be located at the power supply and/or appliance end of the link, for example to adjust the temperature by modifying the temperature sense signal and/or the response (of the power supply) to the signal. The modified power supply controller may incorporate such functionality.
(51) It will be appreciated that the schematic in
(52) In the embodiment of
(53) The resulting combined power and control module has a reduced component count compared to the conventional separate power supply and heater control modules, with feedback from the heater plate temperature sensor (a thermistor in the embodiments shown) back to the power controller. Thus, the voltage delivered by the power conversion is controlled dependent on the sensed temperature feedback.
(54) In other embodiments, additional temperature sense signals may be fed back from additional temperature sensors monitoring other heating plate and/or monitoring other zones on the same heating plate. The latter enables a heating plate on one arm to be divided into multiply independent and controllable heating zones, either along the length or across the width of the heating plate.
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(59) In the embodiments shown in
(60) In the previously described embodiments that incorporate the heater control into the external housing, for example as shown in
(61) In variants of the embodiments shown in
(62) No doubt many other effective alternatives will occur to the skilled person. It will be understood that the invention is not limited to the described embodiments and encompasses modifications apparent to those skilled in the art lying within the spirit and scope of the claims appended hereto.
(63) Through out the description and claims of this specification, the words comprise and contain and variations of the words, for example comprising and comprise, means including but not limited to, and is not intended to (and does not) exclude other moieties, additives, components, integers or steps.
(64) Throughout the description and claims, the singular encompasses the plural unless the context otherwise requires. In particular, where the indefinite article is used, the specification is to be understood as contemplating plurality as well as singularity, unless the context requires otherwise.
(65) Features, integers, characteristics or groups described in conjunction with a particular aspect, embodiment or example, of the invention are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith.