Positioner
10458569 ยท 2019-10-29
Assignee
Inventors
Cpc classification
F16K37/0041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B5/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/0682
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K31/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The positioner having an air circuit including magnetism generating portions producing magnetism based on a current in accordance with a difference between a valve opening setpoint of a regulator valve and a measured value for the valve opening, to generate a pneumatic signal wherein the air pressure is adjusted based on the magnetism produced by the magnetism generating portions, where this pneumatic signal is supplied to an operating device of the regulator valve, where the magnetism generating portions are connected in parallel, and including a plurality of coils connected through magnetically additive coupling.
Claims
1. A positioner, comprising: an air circuit comprising a magnetism generator that generates magnetism based on an electric current in accordance with a difference between a valve opening setpoint for a regulator valve that is to be controlled and a measured valve opening value for the regulator valve, the air circuit generating a pneumatic signal adjust air pressure wherein the pneumatic signal is generated based on the magnetism produced by the magnetism generator, and is supplied to an operating device of the regulator valve, and the magnetism generator includes a plurality of separate coils that are connected in parallel electrically and that are additively coupled magnetically, wherein the magnetism generator further comprises: a main interconnection to supply the electric current; a plurality of branch interconnections, provided for each of the plurality of coils, branching from the main interconnection; and a plurality of Zener diodes, provided for each of the plurality of coils, wherein a corresponding coil and corresponding Zener diodes are connected in parallel with each of the branch interconnections.
2. The positioner as set forth in claim 1, wherein the magnetism generator further comprises a core that passes through the plurality of coils; and the plurality of coils are disposed separated from each other in a direction in which the core extends.
3. The positioner as set forth in claim 1, wherein the plurality of coils are arranged in a form of concentric circles.
4. The positioner of claim 1, wherein the magnetism generator includes two separate coils having identical series resistances based on the resistance components of windings of the separate coils.
Description
BRIEF DESCRIPTIONS OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
DETAILED DESCRIPTION
(13) Forms for carrying out the present invention will be explained below in reference to the figures.
(14)
(15) The valve controlling system 200 illustrated in
(16) The regulator valve (valve) 3 is a device for controlling the flow of a fluid from one flow path to another flow path, and may be, for example, a pneumatic regulator valve. The operating device 2 is, for example, a pneumatic valve actuator, for controlling the opening/closing of the regulator valve 3 through operating a valve rod of the regulator valve 3 in accordance with an output pneumatic signal So that is supplied from the positioner 1, described below. Note that the operating device 2 may be a double-action operating device that has a structure wherein a manipulated variable of a valve rod of the regulator valve 3 is determined in accordance with a pressure differential between two outputted pneumatic signals, or may be a single-action operating device that has a structure wherein the manipulated variable of the valve rod of the regulator valve 3 is determined in response to a single outputted pneumatic signal; there is no particular limitation on the type of operating device 2.
(17) The higher-level device 4 is a device on the higher-level side for issuing commands to the positioner 1 for opening/closing the regulator valve 3, and applies, to the positioner 1, a setpoint SP for the valve opening of the regulator valve 3.
(18) The positioner 1 is a device for controlling the opening/closing of the regulator valve 3 through operating the operating device 2. Specifically, the positioner 1 calculates the difference between the valve opening setpoint SP of the regulator valve 3, applied by the higher-level device 4, and the measured valve opening value PV of the regulator valve 3, and generates, and applies to the operating device 2, an output pneumatic signal So in accordance with that difference, to control the valve opening of the regulator valve 3.
(19) A specific structure of the positioner 1 will be described below.
(20) As illustrated in
(21) The valve opening detecting portion 14 is a dislocation detector for detecting the valve opening of the regulator valve 3 as an amount of dislocation of the valve rod of the regulator valve 3, to generate a detection signal SEN depending on the amount of dislocation. Angle sensors and magnetic sensors, and the like, can be listed as examples of valve opening detecting portions 14.
(22) The controller 10 is an electronic circuit for carrying out various types of data processing regarding controlling of the valve opening of the regulator valve 3. For example, the controller 10 may be embodied through a program processing device such as a microcontroller (MCU) in which a CPU and various types of memory, such as a RAM and a ROM, are installed, various types of interface circuits for achieving signal inputs and outputs relative to the outside, and an A/D converting circuit for converting, into digital signals, various types of analog signals that are inputted from the outside, and for inputting them into the program processing device.
(23) Specifically, the controller 10 calculates the measured value PV for the valve opening of the regulator valve 3 based on the detection signal SEN that is outputted by the valve opening detecting portion 14, and calculates the difference between the calculated measured valve opening value PV and the setpoint SP for the valve opening of the regulator valve 3, applied by the higher-level device 4. Moreover, the calculator 10 calculates, based on this difference, a manipulated variable (MV) for operating the operating device 2 so that the measured value PV for the valve opening will become equal to the setpoint SP, and outputs, as a control signal CNT, an electrical signal in accordance with the manipulated variable.
(24) The air circuit 11 is a functional portion for converting the control signal CNT, which is the electrical signal generated by the controller 10, into a pneumatic signal. Specifically, the air circuit 11 includes a magnetism generating portion for generating magnetism based on an electric current in accordance with the control signal CNT, to generate an output pneumatic signal So wherein the air pressure is adjusted in accordance with the magnetism generated by the magnetism generating portion.
(25) More specifically, as illustrated in
(26) The electropneumatic converting portion 12 changes, in accordance with the control signal CNT, the pressure Ps of the air 5 that is supplied to the positioner 1 from an air pressure supply source (not shown), such as a pressure-reducing valve, or the like, that is provided outside of the positioner 1 (where this air pressure is termed the supply air pressure, below), to generate a pneumatic signal Sc for a pressure Pn in accordance with the control signal CNT. Note that the details of the electropneumatic converting portion 12 will be set forth below.
(27) The flow rate amplifying portion 13 is a functional portion for generating the output pneumatic signal So for driving the operating device 2 through amplifying the pneumatic signal Sc that is generated by the electropneumatic converting portion 12. The flow rate amplifying portion 13 is a well-known pilot relay, and generates an output pneumatic signal So through regulating the air 5 of the supply air pressure Ps in accordance with the pressure Pn of the pneumatic signal Sc that is outputted from the electropneumatic converting portion 12. For example, if the flow rate amplifying portion 13 is a single-action pilot relay, then it generates, and supplies to the operating device 2, a single pneumatic signal as the output pneumatic signal So, and if the flow rate amplifying portion 13 is a double-action pilot relay, it generates, and supplies to the operating device 2, two pneumatic signals as the output pneumatic signal So.
(28) The details of the electropneumatic converting portion 12 according to the present example will be explained here.
(29)
(30) As illustrated in
(31) Specifically, the electropneumatic converting portion 12 is provided with a magnetism generating portion 121, a flapper 122, and a nozzle 123.
(32) The magnetism generating portion 121 is a functional portion for generating a magnetic field based on an electric current (an excitation current) in accordance with the control signal CNT. Specifically, the magnetism generating portion 121 includes a current generating circuit 120 for generating a current in accordance with the control signal CNT, coils L1 and L2 for generating a magnetic field in accordance with the current that is supplied from a current generating circuit 120, a core 125 that is disposed passing through the center part of the coils L1 and L2 in the axial direction of the coils L1 and L2, and Zener diodes ZD1 and ZD2.
(33) The Zener diodes ZD1 and ZD2 are elements necessary for the positioner 1 to satisfy the conditions for an intrinsically safe anti-explosive structure, being protective elements for absorbing energy released by the coils L1 and L2 to regulate the maximum voltage of the electropneumatic converting portion 12. The Zener diodes ZD1 and ZD2 are connected in parallel with the coils L1 and L2 to the signal line that supplies the excitation current to the coils L1 and L2 from the current generating circuit 120.
(34) The number of Zener diodes that are connected in parallel with the coils L1 and L2 is determined in accordance with the requirements for the intrinsically safe anti-explosive structure. In the present example, a case wherein two Zener diodes ZD1 and ZD2 are provided is presented as an example, as illustrated in
(35) The flapper 122 is a functional portion for changing the pressure of the pneumatic signal Sc that is outputted from the nozzle 123, described above, in accordance with a change in the magnetic field from the magnetism generating portion 121. Specifically, a permanent magnet 124 is attached to the flapper 122, and the permanent magnet 124, the coils L1 and L2, and the core 125 structure a magnetic circuit. The magnetic flux within this magnetic circuit is changed in order to rotate the flapper 122.
(36) The nozzle 123 is a functional portion for expelling, from an exhaust outlet 123A, a pneumatic signal Sc wherein the pressure is adjusted through the rate of expulsion of air 5 being controlled by the flapper 122, where this air 5, of a supply air pressure Ps is supplied through, for example, a fixed constriction. The pressure Pn of the pneumatic signal Sc will be termed the nozzle back pressure Pn in the below.
(37) The operation of the electropneumatic converting portion 12 will be explained briefly here.
(38)
(39) As illustrated in
(40) When the flapper 122 rotates, the distance between the flapper 122 and the jet opening 123B of the nozzle 123 changes, causing a change in the jet flow rate of the air from the jet opening 123B of the nozzle. For example, as illustrated in FIG. 4, when no excitation current flows in the coils L1 and L2, the distance between the flapper 122 and the jet opening 123B of the nozzle 123 will be large, and when an excitation current flows in the coils L1 and L2, as illustrated in
(41) The details of the coils L1 and L2 will be explained next.
(42) The coils L1 and L2 have a magnetically coupled relationship wherein the directions of the magnetic fluxes that are produced from the respective coils L1 and L2 when currents are applied to the coils L1 and L2 will be in identical directions. That is, the coil L1 and the coil L2 are additively coupled. Moreover, the coil L1 and the coil L2 are connected electrically in parallel.
(43) Specifically, as illustrated in
(44) Through this, it is possible to increase the freedom in the design of the electrical circuitry within the positioner, while satisfying the conditions for an intrinsically safe anti-explosive structure, through using, in the magnetism generating portion 121 of the electropneumatic converting portion 12, coils L1 and L2 that are connected electrically in parallel and connected additively magnetically. The details will be explained below.
(45)
(46)
(47) As illustrated in
(48) Here the coils L1 and L2 have identical series resistances based on the resistance components of the windings of the individual coils, as described above. Consequently, in
(49) Moreover, as illustrated in
(50) In contrast, the magnetism generating portion 521 of the conventional electropneumatic converting portion 52, as illustrated in
(51) Here, in the conventional magnetism generating portion 521, illustrated in
(52) When a current I is supplied from the current generating circuit 520 to the coil L0, if the inductance of the coil L0 is defined as L, then the magnetic flux that is produced by the coil L0 is expressed by =LI. Moreover, the voltage V across the Zener diodes ZD1 and ZD2 is expressed by V=RI, based on the resistance R0 that is the equivalent series resistance of the coil L0, and the current I. Moreover, the energy E0 that is stored in the coil L0 is expressed as E0=LI.sup.2/2.
(53) Consequently, in the conventional magnetism generating portion 521, the Zener diodes ZDa and ZDb that are connected in parallel with the coil L0 have a Zener voltage that is greater than V=RI, and when the energy E0 is released from the coil L0 when there is a fault in the positioner, it is necessary that they have electric power ratings able to absorb that amount of energy E0 (=LI.sup.2/2).
(54) Let us consider the production of a magnetic flux of the same magnitude as that of the magnetism generating portion 521 in
(55) In this case, when the number of windings in each of the coils L1 and L2 is half the number of windings of the coil L0, then the respective inductances in the coils L1 and L2 will be L/2, and each of the equivalent direct line resistances will also be R1=R2=R/2. In this case, when a current of 2I is applied to the coil side from the current generating circuit 120, then the current flowing in each of the coils L1 and L2 will each be I.
(56) In this case, the magnetic fluxes 1 and p2 produced by the respective coils L1 and L2 will each be 1=2=LI/2. As described above, the coil L1 and the coil L2 are additively coupled, and thus the magnetic flux that is produced by the magnetism generating portion 121 will be that wherein the magnetic fluxes of both of the coils L1 and L2 are superimposed, expressed by =1+2=LI/2+LI/2=LI.
(57) Moreover, the voltage V across each of the Zener diodes ZD1 and ZD2 is determined by the resistances R1 and R2, which are the equivalent series resistances of the coils L1 and L2, and the currents that flow in the respective resistances R1 and R2, and is expressed by V=RI/2. Moreover, the total energy E that is stored in the coils L1 and L2 is expressed by E=LI.sup.2/2+LI.sup.2/2=LI.sup.2/2.
(58) Consequently, the Zener diodes ZD1 and ZD2 that are connected to the magnetism generating portion 121 according to the example must have Zener voltages larger than V=RI/2, and must have electric power ratings able to absorb the amount of energy E0 (=LI.sup.2/2) when the energy E0 is released from the coil the L0 when there is a fault in the positioner.
(59) From the above, when the same magnetic flux is produced by the conventional magnetism generating portion 521 and the magnetism generating portion 121 according to the present disclosure, the voltage across the coils that structure the magnetism generating portion can be understood to be smaller for the magnetism generating portion 121 according to the present disclosure.
(60) The positioner 1 according to the present disclosure is able to reduce the voltage that is produced across each of the coils L1 and L2 when electric currents flow in the coils L1 and L2 because the equivalent series resistances (R1 and R2) of the coils L1 and L2 that structure the magnetism generating portion of the electropneumatic converting portion are small when compared to that of the conventional positioner because the coil that structures the magnetism generating portion of the electropneumatic converting portion is divided plurally.
(61) This makes it possible to reduce the maximum voltage of the electrical circuitry that structure the electropneumatic converting portion, through the ability to use, as Zener diodes ZD1 and ZD2, elements with lower Zener voltages, because the voltages that are applied to the Zener diodes ZD1 and ZD2 that are connected in parallel to the coils L1 and L2 are less than that which is conventional. This enables an increase in the values allowed for the circuit constants of the circuit elements that structure the electropneumatic converting portion for satisfying the conditions of the intrinsically safe anti-explosive structure.
(62) That is, the positioner 1 according to the present example increases the freedom of the design of the electrical circuitry, beyond that in the conventional positioner, through the ability to increase the circuit constants, such as the capacitances of the capacitors and the inductances of the coils, in the electrical circuitry within the positioner 1 while satisfying the conditions for the intrinsically safe anti-explosive structure.
(63) Moreover, given the positioner according to the present example, the positioner can be miniaturized due to the increase in the freedom of the layout of the coils within the case of the positioner 1 through dividing the coils into a plurality of coils. Furthermore, because the equivalent series resistance of the coils is reduced from that which is conventional, there is no need for the windings in the coils to be fatter, thus making it possible to avoid an increase in size of the positioner due to an increase in size of the coil. That is, the positioner 1 according to the present example enables the positioner to be miniaturized, thus facilitating ease in satisfying the conditions for an explosive proof structure, and enables the manufacturing costs to be controlled.
(64)
(65) The electropneumatic converting portion 22 illustrated in
(66)
(67) As illustrated in
(68) As described above, dividing, into the coil L1 and the coil L2, the coil that structures the magnetism generating portion, in the same manner as with the positioner according to the above example, enables an increase in the freedom of design of the electrical circuitry within the positioner while satisfying the conditions for the intrinsically safe anti-explosive structure.
(69) Moreover, disposing the coil L1 and the coil L2 concentrically, as described above, enables a further reduction in the space occupied by the coils L1 and L2 within the positioner, enabling a further miniaturization of the positioner.
(70)
(71) The electropneumatic converting portion 32 illustrated in
(72) The electrical connection relationships between the coils L1 and L2 in the electropneumatic converting portion 32 are illustrated in
(73) As illustrated in this figure, the current generating circuit 120 and the coils L1 and L2 are connected by the main interconnections LP and LN that are supplied electric current from the current generating circuit 20, the branch interconnections Lp1 and Lp2 that branch from the main interconnection LP, and the branch interconnections Ln1 and Ln2 that branch from the main interconnection LN.
(74) The coil L1 and the Zener diodes ZD1 and ZD2 are connected between the branch interconnection Lp1 and the branch interconnection Ln1. Moreover, the coil L2 and the Zener diodes ZD3 and ZD4 are connected between the branch interconnection Lp2 and the branch interconnection Ln2.
(75) Here let us consider a case wherein the same magnetic flux as in the conventional magnetism generating portion 521, illustrated in
(76) In
(77) Moreover, the voltage V1 across the Zener diodes ZD1 and ZD2 and the voltage V2 across the Zener diodes ZD3 and ZD4 are expressed by V1=V2=RI/2, the same as for the magnetism generating portion 121 according to the first example. Moreover, the energy E1 that is stored in the coil L1 is expressed by E1=LI.sup.2/2=LI.sup.2/4, and the energy E2 that is stored in the coil L2 is expressed by E2=LI.sup.2/2=LI.sup.2/4.
(78) Here the coil L1 and the coil L2 are connected not to common interconnections, as described above, but rather respectively to the branch interconnections Lp1 and Ln1 and the branch connections Lp2 and Ln2 that branch from the main interconnections LP and LN. Moreover, the Zener diodes ZD1 and ZD2, and the Zener diodes ZD3 and ZD4, are connected to the individual branch interconnections that are connected to the coils L1 and L2.
(79) Consequently, the Zener diodes ZD1 and ZD2 that are connected to the branch interconnections Lp1 and Ln1 should have Zener voltages that are greater than V=RI/2, and should have electric power ratings enough to absorb the amount of energy E1 (=LI.sup.2/4=E0/2) when the energy E1 is released from the coil L1 when there is a fault in the positioner. Similarly, the Zener diodes ZD3 and ZD4 that are connected to the branch interconnections Lp2 and Ln2 should have Zener voltages that are greater than V=RI/2, and should have electric power ratings enough to absorb the amount of energy E2 (=LI.sup.2/4=E0/2) when the energy E2 is released from the coil L2 when there is a fault in the positioner. That is, the coil energy that must be absorbed by a single Zener diode is half the coil energy that must be absorbed by the Zener diodes in the conventional magnetism generating portion 521.
(80) As described above, having the interconnections for supplying the excitation currents to the coils the branched plurally and connecting a set of a coil and Zener diodes to each individual branch interconnection cuts in half the coil energy that must be absorbed by the Zener diode, when compared to that in a conventional positioner, making it possible to reduce the electric power rating required in each individual Zener diode. Specifically, it is possible to use, for the Zener diodes ZD1, ZD2, ZD3, and ZD4 in the magnetism generating portion 321, elements with smaller electric power ratings than those of the Zener diodes ZDa and ZDb in the conventional magnetism generating portion 521. This increases the scope over which the Zener diodes can be selected, and contributes to a reduction in the manufacturing cost of the positioner.
(81) While the invention created by the present inventors has been explained in specifics above based on examples, the present disclosure is not limited thereto, but rather may of course be modified in a variety of ways in a scope that does not deviate from the spirit or intent thereof.
(82) For example, while cases wherein the coil for structuring the magnetism generating portions were divided into two coils, the coil L1 and the coil L2, in the numerous examples, the number of coils for the division is not limited thereto. For example, the coil may be divided into three or more coils.
(83) Moreover, while the example illustrated a case wherein the coil L1 and the coil L2 were arranged in parallel, there is no limitation to the example described above, insofar as the coil L1 and the coil L2 are arranged so as to be additively coupled.
(84) Moreover, while the further example illustrated a case wherein the coil L1 and the coil L2 had a common core 125 passed therethrough, and were mutually separated from each other in the direction in which the core 125 extended, the coil L1 and the coil L2 may instead be arranged concentrically, as illustrated in the other example.