Apparatus for coupling plastic can carriers to cans
10457430 ยท 2019-10-29
Assignee
Inventors
Cpc classification
International classification
B65B17/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An apparatus for coupling one or more can carriers to a plurality of cans is disclosed herein. The apparatus may include rails for guiding the cans as the cans move through the apparatus. Push members may be moved into the space between the rails to push the cans through the apparatus towards a member and at least one roller. The member (e.g., a hopper) may position a can carrier above the cans. The at least one roller may be positioned to provide a downward force on the can carrier to attach the can carrier to the top of the cans as the cans are moved past the at least one roller by the push members.
Claims
1. An apparatus for coupling one or more can carriers to a plurality of cans, comprising: rails for guiding cans as the cans move through the apparatus; two or more stop members, wherein at least two stop members are moved horizontally towards one another in between the rails to stop the cans at a selected position along the rails; one or more push bodies that move along a length of the rails; one or more push members coupled to the push bodies, wherein the push members can be inserted in between the rails to contact the cans and move the cans along a path between the rails; a hopper configured to position at least one can carrier on top of the cans; and at least one roller positioned to provide a downward force on the at least one can carrier and attach the at least one can carrier to the cans as the cans are moved past the at least one roller by the push members.
2. The apparatus of claim 1, wherein the push bodies are coupled to second rails, and wherein the push bodies move parallel to the rails along the second rails.
3. The apparatus of claim 1, further comprising a divider attached to the hopper, wherein the divider is configured to align the cans to the at least one can carrier.
4. The apparatus of claim 1, wherein the stop members and the push members are pneumatically operated to move in between the rails.
5. The apparatus of claim 1, wherein the at least one roller comprises a roller having ends positioned in slots to allow the roller to move up and down relative to the cans.
6. The apparatus of claim 1, wherein the at least one roller comprises at least two rollers.
7. The apparatus of claim 6, wherein a first roller is in a fixed position and a second roller is movable up and down relative to the cans.
8. The apparatus of claim 1, further comprising a can carrier holder coupled to the hopper, wherein the can carrier holder is configured to provide can carriers to the hopper.
9. The apparatus of claim 1, further comprising a pulley system coupled to the push bodies, wherein the pulley system is configured to synchronize movement of the push bodies.
10. The apparatus of claim 1, further comprising at least one sensor configured to assess a position of at least one can in the apparatus.
11. The apparatus of claim 1, wherein the two or more stop members comprise at least a first stop member and at least a second stop member, and wherein the first stop member is positioned on a first side of the rails and the second stop member is positioned on a second side of the rails, the first and second sides of the rails being opposing sides of the rails.
12. A method for coupling one or more can carriers to a plurality of cans, comprising: moving a plurality of cans along a path between a pair of rails; stopping the cans using a pair of stop members inserted horizontally towards one another in a space between the pair of rails at a selected position along the rails; after a selected number of cans are stopped against the stop members, inserting a pair of push members into the space between the pair of rails behind the selected number of cans along the path between the rails, wherein the push members are coupled to push bodies; removing the stop members from the space between the pair of rails; moving the push members along the path between the rails to push the selected number of cans towards the selected position along the path between the rails, wherein the push members are moved along the path by the push bodies, the push bodies moving parallel to the rails along a length of the rails; positioning a can carrier above the selected number of cans with a hopper; and attaching the can carrier to tops of the selected number of cans, wherein the can carrier is attached to the selected number of cans using a downward force on the can carrier provided by at least one roller as the cans are pushed past the hopper along the path between the rails.
13. The method of claim 12, wherein the push bodies are moved parallel to the rails along second rails.
14. The method of claim 12, further comprising aligning the cans along the path between the rails as the cans move towards the stop members.
15. The method of claim 12, wherein the at least one roller moves up and down relative to the cans.
16. The method of claim 12, wherein the at least one roller comprises a first roller in a fixed position and a second roller that moves up and down relative to the cans.
17. The method of claim 12, wherein movement of the push bodies along the length of the rails is synchronized.
18. The method of claim 12, further comprising assessing a position of at least one can between the rails using at least one sensor.
19. The method of claim 12, further comprising after the selected number of cans moves past the selected position of the stop members along the path between the rails, inserting the stop members horizontally towards one another in the space between the pair of rails; stopping an additional selected number of cans using the stop members; after the additional selected number of cans are stopped against the stop members, inserting the push members into the space between the pair of rails behind the additional selected number of cans along the path between the rails; removing the stop members from the space between the pair of rails; moving the push members along the path between the rails to push the additional selected number of cans towards the selected position along the path between the rails; and positioning an additional can carrier above the additional selected number of cans with the hopper; and attaching the additional can carrier to the additional selected number of cans.
20. The method of claim 12, further comprising using a conveyor to move cans into the path between the rails.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Features and advantages of the methods and apparatus described herein will be more fully appreciated by reference to the following detailed description of presently preferred but nonetheless illustrative embodiments when taken in conjunction with the accompanying drawings in which:
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(18) While the disclosure is susceptible to various modifications and alternative forms, specific embodiments thereof are shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that the drawings and detailed description thereto are not intended to limit the disclosure to the particular form illustrated, but on the contrary, the intention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the present disclosure as defined by the appended claims. The headings used herein are for organizational purposes only and are not meant to be used to limit the scope of the description. As used throughout this application, the word may is used in a permissive sense (i.e., meaning having the potential to), rather than the mandatory sense (i.e., meaning must). Similarly, the words include, including, and includes mean including, but not limited to. Additionally, as used in this specification and the appended claims, the singular forms a, an, and the include singular and plural referents unless the content clearly dictates otherwise. Furthermore, the word may is used throughout this application in a permissive sense (i.e., having the potential to, being able to), not in a mandatory sense (i.e., must). The term include, and derivations thereof, mean including, but not limited to. The term coupled means directly or indirectly connected.
(19) The scope of the present disclosure includes any feature or combination of features disclosed herein (either explicitly or implicitly), or any generalization thereof, if it mitigates any or all of the problems addressed herein. Accordingly, new claims may be formulated during prosecution of this application (or an application claiming priority thereto) to any such combination of features. In particular, with reference to the appended claims, features from dependent claims may be combined with those of the independent claims and features from respective independent claims may be combined in any appropriate manner and not merely in the specific combinations enumerated in the appended claims.
DETAILED DESCRIPTION OF EMBODIMENTS
(20) The following examples are included to demonstrate preferred embodiments. It should be appreciated by those of skill in the art that the techniques disclosed in the examples which follow represent techniques discovered by the inventor to function well in the practice of the disclosed embodiments, and thus can be considered to constitute preferred modes for its practice. However, those of skill in the art should, in light of the present disclosure, appreciate that many changes can be made in the specific embodiments which are disclosed and still obtain a like or similar result without departing from the spirit and scope of the disclosed embodiments.
(21) This specification includes references to one embodiment or an embodiment. The appearances of the phrases in one embodiment or in an embodiment do not necessarily refer to the same embodiment, although embodiments that include any combination of the features are generally contemplated, unless expressly disclaimed herein. Particular features, structures, or characteristics may be combined in any suitable manner consistent with this disclosure.
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(23) In certain embodiments, apparatus 100 includes controller 102, conveyor 104, can shuttle device 106, and can carrier dispenser 108. Controller 102 may be used to control operations of apparatus 100 and operate the apparatus to couple can carriers to cans as the cans move through the apparatus. For example, controller 102 may control operation of conveyor 104 in addition to operation of valves, motors, and other devices in apparatus 100 such as, but not limited to, valves and motors associated with can shuttle device 106 and can carrier dispenser 108 described herein. In some embodiments, controller 102 includes start/stop controls along with speed controls and/or other adjustment controls.
(24) Conveyor 104 may be, for example, a conveyor belt or other motor driven conveyor that moves cans along a relatively flat surface through apparatus 100. Rails 105 may be used to provide guides or walls on conveyor 104 to prevent cans from falling off the side of the conveyor. In certain embodiments, conveyor 102 has a width between rails 105 to accommodate two cans (e.g., two 12-oz. cans) side-by-side on the conveyor. The width of conveyor may vary, however, depending on, for example, a width of can carriers (e.g., the number of cans accommodated by the width of the can carriers) and/or the width of the cans. In some embodiments, conveyor 104 and apparatus 100 are coupled to can filling apparatus 90. Can filling apparatus 90 may be, for example, an apparatus for filling cans with liquid (e.g., water, juice, beer, and/or soda).
(25) In certain embodiments, can shuttle device 106 includes one or more mechanisms for controlling movement of cans through apparatus 100 independently of conveyor 104. For example, can shuttle device 106 may slow down the speed of cans moving through apparatus 100, stop the movement of cans through the apparatus, and/or increase the speed of cans moving through the apparatus where the speed is slowed, stopped, or increased independently of the movement of conveyor 104.
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(27) In certain embodiments, stop members 110 and/or push members 112 are pneumatically controlled members (e.g., the in and out movement of the members is pneumatically controlled). Stop members 110 and/or push members 112 may, however, be operated by other means such as, but not limited to, mechanically or electrically. As shown in
(28) In certain embodiments, as cans 200 move into can shuttle device 106, sensors 114 may be used to assess a number and/or positions of cans inside the can shuttle device. Sensors 114 may be, for example, inductive proximity sensors to detect the presence of metal cans (e.g., cans 200). In certain embodiments, sensors 114A are positioned at or near the entrance of cans 200 into can shuttle device 106 (e.g., near push members 112) and sensors 114B are positioned at or near the exit of the can shuttle device (e.g., near stop members 110). In one embodiment, sensors 114A are used to determine when 6 cans have entered the can shuttle device 106. For example, in some embodiments, sensors 114A may be used to count the number of cans entering can shuttle device 106 until the selected number of cans on each side have entered the can shuttle device (e.g., the number of cans needed for a can carrier). In some embodiments, sensors 114A may be used to detect when cans are stationary in front of the sensors (which occurs once the selected number of cans are on each side of conveyor 104 inside can shuttle device 106).
(29) After the selected number of cans 200 (e.g., six cans), as determined by sensors 114, are positioned inside of can shuttle device 106, push members 112 may be inserted into the space between rails 105 (e.g., inserted in the can shuttle device).
(30) In certain embodiments, once push members 112 are inserted, stop members 110 may be retracted (e.g., moved out of the space between rails 105), as shown in
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(32) In certain embodiments, push bodies 136 are attached to pistons 304 using rods 306. Rods 306 may be, for example, threaded rods or another fixable coupling between push bodies 136 and pistons 304. In certain embodiments, pistons 304 are pneumatically operated pistons. Pistons 304 may be operated, for example, using pneumatical valves attached to the pistons. Pistons 304 may, however, be operated by other means such as, but not limited to, mechanically or electrically. Operation of pistons 304 may be controlled by controller 102.
(33) In certain embodiments, pulley system 308 is attached to push bodies 136. Pulley system 308 may include belts 310 and one or more pulleys 312 on each side of drive system 300. Each push body 136 may be attached a set of belts 310 and pulleys 312 on its respective side of drive system 300. The opposite side sets of belts 310 and pulleys 312 may be coupled using rod 314. Coupling the opposite side sets of belts 310 and pulleys 312 with rod 314 may synchronize movement of push bodies 136 on the opposite sides. Synchronizing the movement of push bodies 136 may balance operation of push members 112 and provide smooth movement of cans 200 through can shuttle device 106.
(34) After stop members 110 are retracted (as shown in
(35) As shown in
(36) In certain embodiments, the ends of first roller 120 are positioned in slots 121. Slots 121 may allow up/down movement of first roller 120 with a predetermined amount of tilt to the movement. Gravity force may cause downward movement of first roller 120 in slots 121 (e.g., the weight of the roller moves the roller downwards in the slots when there is no upward pushing force). Upward movement of first roller 120 may be caused by the upwards pushing movement from cans 200 as the cans move past the first roller. The upward force applied by cans 200 may be stronger than the downward gravity force on first roller 120. Thus, first roller 120 may move upwards in slots 121 as cans 200 contact and move under the roller. For example, as shown in
(37) In certain embodiments, second roller 122 is a fixed position roller, as shown in
(38) First roller 120 and/or second roller 122 may, individually or in combination, apply downward pressure (e.g., downward force) on can carrier 202 to couple the can carrier to cans 200 (e.g., attach or snap the can carrier into place on the top of the cans).
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(40) In certain embodiments, as shown in
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(43) After can carrier 202 drops into hopper 118, first knife 126A may be reinserted and second knife 126B may be retracted to allow additional can carriers 202 to fall and rest on the first knife, as shown in
(44) As described herein, can carrier coupling apparatus 100 provides a simple and inexpensive apparatus for attaching can carriers to sets of cans (e.g., six-packs of cans). For example, as shown in
(45) Although specific embodiments have been described above, these embodiments are not intended to limit the scope of the present disclosure, even where only a single embodiment is described with respect to a particular feature. Examples of features provided in the disclosure are intended to be illustrative rather than restrictive unless stated otherwise. The above description is intended to cover such alternatives, modifications, and equivalents as would be apparent to a person skilled in the art having the benefit of this disclosure.
(46) The scope of the present disclosure includes any feature or combination of features disclosed herein (either explicitly or implicitly), or any generalization thereof, whether or not it mitigates any or all of the problems addressed herein. Accordingly, new claims may be formulated during prosecution of this application (or an application claiming priority thereto) to any such combination of features. In particular, with reference to the appended claims, features from dependent claims may be combined with those of the independent claims and features from respective independent claims may be combined in any appropriate manner and not merely in the specific combinations enumerated in the appended claims.
(47) Further modifications and alternative embodiments of various aspects of the embodiments described in this disclosure will be apparent to those skilled in the art in view of this description. Accordingly, this description is to be construed as illustrative only and is for the purpose of teaching those skilled in the art the general manner of carrying out the embodiments. It is to be understood that the forms of the embodiments shown and described herein are to be taken as the presently preferred embodiments. Elements and materials may be substituted for those illustrated and described herein, parts and processes may be reversed, and certain features of the embodiments may be utilized independently, all as would be apparent to one skilled in the art after having the benefit of this description. Changes may be made in the elements described herein without departing from the spirit and scope of the following claims.