Column for the exchange of material and/OR heat between a gas and a liquid with means for recirculating the liquid
20190321745 ยท 2019-10-24
Assignee
- AXENS (Rueil-Malmaison, FR)
- Total Sa (Courbevoie, FR)
- Ifp Energies Nouvelles (Rueil-Malmaison Cedex, FR)
Inventors
- Gauthier PERDU (Suresnes, FR)
- Clement SALAIS (Paris, FR)
- Xavier COURTIAL (Puteaux, FR)
- Vincent CARLIER (Lyon, FR)
- Claire Weiss (Vaucresson, FR)
- Thomas MAUBERT (Pau, FR)
- Manel Fourati (Venissieux, FR)
- Philippe Beard (Saint Genis-Laval, FR)
- Pascal Alix (Roussillon, FR)
Cpc classification
International classification
B01D3/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to a column (CO) for the exchange of material and, if appropriate, heat between a gas and a liquid. The exchange column (CO) comprises at least one collector tray and a system for distributing liquid arranged between two packing beds (7), and means for recirculating the liquid (8). The means for recirculating the liquid (8) connect a zone situated below the packing bed (7) to a zone situated above the distributor tray.
Claims
1) Column for the exchange of material and/or heat between a gas and a liquid comprising at least one packing bed (7), at least one collector tray (1) arranged above said packing bed (7), and means for distributing said liquid (4, 5, 6) over said packing bed (7). characterized in that said column (CO) is equipped with means for recirculating the liquid (8) from a zone situated below said packing bed (7) to a zone situated above said collector tray (1).
2) Column according to claim 1, in which said means for recirculating said liquid (8) comprise at least one pump (9).
3) Column according to claim 1, in which said means for recirculating said liquid (8) comprise at least one heat exchanger (12) for cooling or heating said liquid.
4) Column according to claim 1, in which said column (CO) is coupled to means for regenerating said liquid (10, 11).
5) Column according to claim 4, in which said means for regenerating said liquid (10, 11) are arranged in order to regenerate a portion of said liquid from said means for recirculating liquid (8).
6) Column according to claim 4, in which said means for regenerating receive a flow rate of said liquid (8) comprised between 20 and 200% of the flow rate of said liquid entering said column (CO).
7) Column according to claim 1, in which said means for recirculating the liquid (8) collect said liquid at the bottom of said column (CO).
8) Column according to claim 1, in which said column (CO) comprises a plurality of packing beds (7), a plurality of collector trays (1), and a plurality of distribution means (4, 5, 6).
9) Column according to claim 8, in which said means for recirculating said liquid (8) collect said liquid from a zone situated between two packing beds (7).
10) Column according to claim 8, in which said means for recirculating said liquid (8) convey said liquid in a zone situated between two packing beds (7).
11) Column according to claim 1, in which said means for recirculating said liquid (8) distribute said liquid at the top of said column (CO).
12) Column according to claim 1, in which said means for recirculating said liquid (8) comprise a flash drum (15) for regenerating said liquid.
13) Column according to claim 1, in which said distribution means comprise at least one vertical feed pipe (5) connected to said collector tray (1), and at least one substantially horizontal tube (6) connected to said feed pipe (5), said horizontal tube (5) comprising at least one orifice and/or one nozzle for the distribution of said liquid.
14) A process for the treatment of gas, capture of acidic gases, distillation, dehydration or separation of air which comprises conducting an exchange of material and/or heat between a gas and a liquid in a column according to claim 1.
15) A process for the treatment of a gas specifically comprising COS in addition to CO.sub.2 and H.sub.2S which comprises conducting an exchange of material and/or heat between a gas and a liquid in a column according to claim 1.
Description
BRIEF PRESENTATION OF THE FIGURES
[0043] Other characteristics and advantages of the device according to the invention will become apparent on reading the following description of non-limitative embodiment examples, with reference to the attached figures which are described below.
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DETAILED DESCRIPTION OF THE INVENTION
[0049] The present invention relates to a column for the exchange of material and possibly of heat between a gas and a liquid (also called a contact column). According to the invention, the exchange column comprises at least one packing bed. The term packing bed refers to a section of packing which is distributed over a certain height of the column. The packing can be random packing or structured packing. The packing corresponds to a contactor and allows the liquid and gas to be brought into contact in order to allow exchanges of heat and/or material between the fluids.
[0050] According to the invention the exchange column comprises at least one system for redistributing liquid comprising a collector tray, and means for distributing the liquid. Each system for redistributing the liquid is arranged between two packing beds, in a zone called the inter-bed zone. The collector tray collects the liquid on its upper surface, and allows the gas to pass through the tray. The passage of the gas through the tray can in particular be carried out by means of chimneys equipped, or not equipped, with caps. In fact, when a liquid passes within a packing, the latter tends to progressively accumulate in certain preferential passage zones, generating local velocity gradients for the gas and liquid phases, thus degrading the performances of contact between the liquid and gaseous flows and the overall efficiency of the column. This phenomenon can be amplified in the case of use under offshore floating conditions. When a high level of contact is required, it becomes preferable to resort to a plurality of packing beds and a plurality of devices for collecting and distributing the liquid. In this case, it is advantageous to redistribute the liquid flow over the surface of the lower packing as homogeneously and uniformly as possible. It generally becomes preferable to use collectors/redistributors of liquid between two sections of packing, beyond a packing height of eight metres (maximum height recommended by the FRI). This maximum recommended height can be modified (generally reduced) depending on the working conditions (offshore floating, type of packing, fluid properties, operating conditions etc.) in order to limit the amplitude of the maldistribution on leaving the packing bed.
[0051] The means for distributing the liquid make it possible to distribute, homogeneously, the liquid collected by the collector tray over the packing bed situated directly below. Thus, the liquid flows by gravity from an upper packing bed, through the collector tray and distribution means, in order to be distributed over a lower packing bed. The distribution means can be of any type. For example, they can be in the form of orifices formed in the collector tray, as described in
[0052] The column according to the invention is equipped with means for recirculating the liquid, these means for recirculating the liquid make it possible to return the liquid to the column. The means for recirculating the liquid collect a part of the liquid from at least one zone situated below a packing bed and distribute at least a portion of the collected liquid in at least one upper zone situated above a collector tray, where the recirculating liquid is combined with the internal liquid flow of the column. Thus, the recirculation means make it possible to collect the liquid from at least one zone, and to put it into circulation, and to reinject the liquid into the column at at least one higher level. In this way, the liquid flow rate is increased in the packing, which makes it possible to increase the wetting rate, and thus to limit the efficiency losses due to the maldistribution of liquid and thus the efficiency of the exchanges of material and/or heat between the gas and the liquid. The means for recirculating liquid make it possible to recirculate a liquid that is partially loaded with CO.sub.2 and/or H.sub.2S contaminants (having previously exchanged with the gas) and non-regenerated or partially regenerated from the contaminants that it contains. The recirculation liquid can pass through a single packing bed in order to increase the flow rate over a limited height, or a plurality of packing beds in order to increase the flow rate over a significant height, or even over the entire height of the exchange column. Furthermore, recycling the (liquid) solvent proves useful because, after a first exchange in the packing bed, the solvent retains a capacity to absorb contaminants, in particular because the maldistribution operating in the packing bed has reduced the efficiency of the column. Therefore, the overall absorption rate, and thus the yield of the column is improved. In particular, the recirculation of the solvent improves the absorption of the constituents that are the slowest to be absorbed (such as COS) by correcting the inefficiencies of the column and bringing a greater, thus more reactive, quantity of liquid into contact with the gas that is contaminated (with COS).
[0053] Furthermore, for the embodiment for which the distribution means comprise at least one vertical pipe and at least one tube (cf.
[0054] According to an embodiment of the invention, the means for recirculating the liquid comprise a pump. The pump allows the recirculation of the liquid to a higher level of the column, and can also make it possible to adjust the liquid flow rate. Moreover, the means for recirculating the liquid can comprise a collection system that makes it possible to feed the pump, and a system for mixing and distribution to an upper level. The means for recirculating the liquid are preferentially arranged outside the exchange column.
[0055] According to an implementation of the invention, the means for recirculating the liquid can also comprise a cooler. The cooler makes it possible to cool the liquid being recirculated before it is reinjected into the column. Thus, it is possible to increase the liquid absorption performance. In fact, low temperatures generally increase the absorption capacity of liquids, which makes it possible to increase the efficiency of the exchange column, provided that the reaction kinetics are not too affected.
[0056] Alternatively, the means for recirculating liquid can comprise heating means. The heating means make it possible to heat the recirculating liquid before it is reinjected into the column. These heating means can advantageously be situated, for heating the injected recycled liquid, at the top of the column or in inter-packing bed zones. In fact, higher temperatures generally increase the rate of absorption of the contaminants into the liquids because the chemical reactions that participate in the absorption are accelerated by rising temperatures, making it possible to increase the efficiency of the exchange column, if the absorption capacity is not too affected. Thus, it is possible to increase the performance of absorption of certain contaminants such as CO.sub.2 or COS when they are present.
[0057] According to a particular design, the collection of liquid for the means for recirculating liquid can be carried out at the bottom of the column, i.e. at the base of the column, below the last packing bed of the column passed through by the liquid. Thus, the fluid is collected at the column outlet, and it is not necessary to provide additional collecting means for the recirculation.
[0058] According to an embodiment option, when the exchange column comprises a plurality of packing beds, the collection of liquid for the means for recirculating liquid can be carried out in an inter-bed zone, i.e. between two packing beds. In this case, the collection of the liquid can be carried out between the packing bed and the collector tray situated directly below the packing bed or advantageously benefit from the arrangement of the latter which adds a draw-off of liquid into the device.
[0059] According to an embodiment, the reinjection of liquid by the means for recirculating liquid can be carried out at the head of the column, i.e. at the top of the column, above the first packing bed of the column passed through by the liquid. Thus, the liquid flow rate is increased for the entire height of the exchange column.
[0060] As a variant and when the exchange column comprises a plurality of packing beds, the reinjection of liquid by the means for recirculating liquid can be carried out into an inter-bed zone, i.e. between two packing beds. In this case, the reinjection of the liquid can be carried out advantageously between the collector tray and the packing bed situated directly above the collector tray. Thus, the liquid flow rate is increased without increasing the total height of the exchange column.
[0061] Advantageously, the flow rate of liquid in the means for recirculating liquid can be comprised between 20 and 200% of the flow rate of liquid circulating in the column in the absence of recirculation. Thus, the flow rate of liquid in the packing bed is significantly increased, thus increasing the efficiency of the exchanges between the liquid and the gas.
[0062] According to an embodiment of the invention, the column can be equipped with means for regenerating the liquid. The means for regenerating the liquid make it possible to regenerate the loaded liquid (i.e. having exchanged with the gas) collected at the bottom of the column: in other words the means for regenerating the liquid make it possible to separate the liquid and the loads exchanged with the gas. Then the regeneration means make it possible to reinject the unloaded liquid, purified of the contaminants, at the top of the column. Thus, the liquid leaving the column can be reused, after regeneration, in order to carry out, continuously in a closed circuit, exchanges of heat and/or material with the gas to be treated. For example, if the column is an amine washing column, the liquid used is a solvent comprising amines. This liquid absorbs molecules originating from the gas, for example CO.sub.2, COS and/or H.sub.2S, by contact with the gas in the packing beds. After passing through the packing beds, the solvent is collected at the bottom of the column in order to be regenerated, i.e. separated from the CO.sub.2, COS and/or H.sub.2S, then to be reinjected at the top of the column. The load, i.e. the CO.sub.2, COS and H.sub.2S, is removed from the regeneration means via another outlet. In the case of an amine absorbent solution, the regeneration can consist of heating the solvent, generally under moderate pressure (a few bar). The regeneration can be implemented by at least one regeneration column and by heating means (means for bringing the solvent to the boil). The regenerated solvent, i.e. with a reduced load of contaminants, is suitable for again exchanging material and/or heat with the gas. The solvent then has a greater absorption capacity, which is greater than that of the non-regenerated solvent at the same temperature.
[0063] According to a variant of the invention, the means for regenerating the liquid are independent of the means for recirculating the liquid.
[0064] Alternatively, the means for regenerating the liquid are arranged for regenerating a part of the liquid circulating in the means for recirculating the liquid. Thus, the liquid at the bottom of the column is separated into two portions: a first recycled portion (without regeneration) reinjected into the column, and a second portion passing through the equipment for regenerating the loaded solvent before being reinjected at the top of the column. This design can be useful for reducing the dimensioning of the regeneration means by limiting the flow rate to be treated in the regeneration and reducing the requirements for heating.
[0065] According to an advantageous embodiment of the invention within the context of exchanges of material between the liquid and the gas, the means for recirculating the liquid comprise a flash drum, suitable for partially separating the liquid from its gaseous load by an expansion (reduction in pressure with respect to the exchange column). In the processes of absorption of the contaminants from the natural gas, the pressure in the column for absorption of the contaminants H.sub.2S, COS and CO.sub.2 is high, but the pressure in the flash drum is an average pressure. In fact, the reduction of the pressure in the flash drum makes it possible to partially regenerate the loaded liquid by the effect of expansion of the liquid between the higher pressure in the absorber and the lower pressure in this flash drum. This embodiment allows a better efficiency of the column, by recirculating a liquid partially unloaded of its contaminants, which increases the absorption capacity of the column in operation.
[0066] A variant of this embodiment can consist of associating a flash drum in the recirculation circuit with regeneration means. At the outlet from the flash drum, the liquid can be separated into two portions, a first portion of which is recycled without regeneration in the column, and the second portion of which is regenerated before being reintroduced at the top of the column. It is considered that the pressure in the exchange column is a high pressure, that the pressure in the flash drum is an average pressure, and that the pressure in the regeneration means is a low pressure. This method can be advantageously applied in order to limit the height of the columns negatively affected by significant variabilities in the liquid flow rate between the maximum necessary flow rate and the minimum necessary flow rate, such as columns installed on a floating support or FLNG facility.
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[0074] Other configurations can be envisaged. For example a heat exchanger 12 can be provided in the means for recirculating the liquid of one of the embodiments of
[0075] The recirculation means also improve the versatility of the exchange column. They allow a more compact design, in particular for the embodiment for which the distribution means are similar to those shown in
[0076] With the column according to the invention, a recirculation is established, which maintains a greater flow rate for the minimum flow rate. Thus, the ratio between the minimum and maximum flow rate for the invention is less than this same ratio for the prior art, in all the configurations envisaged and disclosed in
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[0080] It is thus possible to reduce the height of the means for distributing the liquid and to reduce the height of the exchange column. Thus, the exchange column is less high and less expensive.
[0081] The exchange column according to the invention is advantageously an amine washing column for removing the contaminants CO.sub.2, H.sub.25 and/or COS from a natural gas but it is suitable for all types of solvents used in absorption.
[0082] The exchange column according to the invention is suitable for counter-current flows.
[0083] The exchange column according to the invention can be used in processes for the treatment of gas, capture of CO.sub.2, distillation of liquid products, dehydration, separation from air, or exchange of heat. The column according to the invention can be used for offshore floating or land-based applications.
[0084] Moreover, the invention can quite particularly relate to floating barges or offshore platforms, for example of the FPSO (Floating Production, Storage and Offloading) type, or of the FLNG (Floating Liquefied Natural Gas) type. Distillation columns and/or dehydration columns using this device can also be installed on floating barges.
[0085] In the case of the processes for the treatment of gas and/or capture of CO.sub.2, by means of an offshore floating column, the column according to the invention is in particular suitable for the following configurations:
[0086] The invention is particularly suitable for natural gases under high pressure with low acidic gas content (contaminant contents less than 2 mol. %). The flow rate determined in order to ensure the performance of the column is low (approximately from 10 to 30 m.sup.3/h/m.sup.2 of column section) and the movements of the column by displacing the distribution of liquid can cause total drying out in the sections outside the packing section in the column. With the columns according to the prior art, at these points, there is a loss of overall efficiency of the absorption of the acid gases which are not in contact with the liquid which determines a poor performance of the exchange column. With a recirculation according to the invention, the average wetting rate is increased, dried-out zones are avoided, and purification is ensured at every point of the column section.
[0087] The invention is also suitable for natural gases under high pressure, the compositions and flow rates of which are very variable, or for the end-of-life conditions of a hydrocarbon deposit, because it makes it possible to avoid overdimensioning the height of the internal packing beds. In fact, the principle of a recirculation limits the overdimensioning of the systems for collecting and redistributing liquid by taking advantage of lower ratios between the maximum and minimum liquid flow rates, in order to obtain a more compact design of the distributors.
[0088] The invention is also suitable for gases that have a high CO.sub.2 content or are polluted with significant quantities of aromatics and heavy hydrocarbons, noting that it is possible to combine the principle of recirculation with that of expansion (flash drum) under average pressure.
[0089] The invention is also suitable for gases with high COS contents (from 10 parts per million to 1000 parts per million) because the recirculation of liquid promotes the absorption of this contaminant which is absorbed slowly in amine solvents, and which usually requires significant quantities of liquid, noting that it is possible to combine the principle of recirculation with that of heating the recirculated solvent in order to accelerate the rate of absorption of the COS.