NANOCRYSTALLINE AND MESOPOROUS ANATASE TiO2 FILMS COMPOSITION AND ITS SYNTHESIZING PROCESS THEREOF
20230212403 · 2023-07-06
Inventors
- Shoyebmohamad F. Shaikh (Riyadh, SA)
- Sharifah Mohammed Ali Al-Moayid (Abha, SA)
- Balaji G. Ghule (Nanded, IN)
- Mohd. Shkir (Abha, SA)
- Haitham Elhosiny Ali (Abha, SA)
- Hamed Majdooa Algarni (Abha, SA)
- Mohd Ubaidullah (Riyadh, SA)
- Rajaram S. Mane (Nanded, IN)
Cpc classification
G01N27/48
PHYSICS
H10K30/15
ELECTRICITY
Y02E10/542
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H10K30/10
ELECTRICITY
C09D1/00
CHEMISTRY; METALLURGY
International classification
C09D1/00
CHEMISTRY; METALLURGY
C01G23/053
CHEMISTRY; METALLURGY
H01G9/00
ELECTRICITY
C23C18/12
CHEMISTRY; METALLURGY
Abstract
The process comprises treating 90-190 g titanium (IV) chloride in 10-100 ml de-ionized water for preparing Titanium cation (Ti.sup.4+); treating 130-275 ml potassium persulfate in 10-100 ml double-distilled water and keeping at constant temperature to obtain sulphate/oxide; dipping substrates into titanium (IV) chloride solution and re-dipping in de-ionized water to remove loosely bonded ions, if could be any; dipping substrates into potassium persulfate solution and re-dipping in de-ionized water to remove loosely bonded ions, if could be any, and keeping at 50-90° C. for complete one cycle; treating obtained Titanium cation (Ti.sup.4+) with sulphate/oxide and obtaining whitish layer on the substrate surface by necked eyes after about 10-15 cycles, suggesting initiation of film formation, wherein the deposition thickness of TiO.sub.2 layer is increased from 0.3-2.0-micron on determined 5-50 deposition cycles; and rinsing deposited films with de-ionized water and air annealed at 400-600° C. temperature to obtain anatase TiO.sub.2.
Claims
1. A nanocrystalline and mesoporous anatase TiO.sub.2 films composition comprising: a powder extract of titanium (IV) chloride, from 90-190 g, in 10-100 ml de-ionized water; a powder extract of potassium persulfate, from 130-275 g, in 10-100 ml double-distilled water; a powder extract of Lead(II) iodide (PbI.sub.2), from 200-600 mg, in N-N-dimethylformamide; a powder extract of methylammonium iodide, from 10-15 mg, in isopropanol; an aqueous extract of 4-tert-butyl pyridine, from 20-30 μl, in 1-2 ml of acetonitrile; and an aqueous extract of lithium bis(trifluoromethanesulfonyl)imide, from 10-20 μl, in 1-2 ml of acetonitrile.
2. The composition as claimed in claim 1, wherein molecular weight of titanium (IV) chloride and 0.5-1 M potassium persulfate is preferably 0.1-1 M and 0.5-1 M respectively.
3. A process for synthesizing nanocrystalline and mesoporous anatase TiO.sub.2 films, the process comprises: treating 90-190 g titanium (IV) chloride in 10-100 ml de-ionized water for preparing Titanium cation (Ti.sup.4+) in a first beaker; treating 130-275 ml potassium persulfate in 10-100 ml double-distilled water in a second beaker and keeping at 50-90° C. constant temperature to obtain sulphate/oxide; dipping conducting/non-conducting substrates into the titanium (IV) chloride solution for 20-30 s and re-dipping in de-ionized water for 10-20 s to remove loosely bonded ions, if could be any; dipping conducting/non-conducting substrates into the potassium persulfate solution for 20-30 s and re-dipping in de-ionized water for 10-20 s to remove loosely bonded ions, if could be any, and keeping at 50-90° C. for complete one growth cycle; treating obtained Titanium cation (Ti.sup.4+) with sulphate/oxide and obtaining whitish layer on the substrate surface by necked eyes after about 10-15 cycles, suggesting initiation of the film formation, wherein the deposition thickness of the TiO.sub.2 layer is increased from 0.3-2.0-micron on determined 5-50 deposition cycles; and rinsing the deposited films with de-ionized water and air annealed at 400-600° C. temperature for 1 h to obtain anatase TiO.sub.2.
4. The process as claimed in claim 3, wherein synthesis of nanocrystalline and mesoporous anatase TiO.sub.2 films onto a conducting/non-conducting substrate like fluorine-tin-oxide, soda-lime glass, and stainless-steel, is corroborated by using a low-temperature (50-90° C.) SILAR-based chemical deposition process.
5. The process as claimed in claim 3, wherein deposition of SILAR-based anatase TiO.sub.2 preferably of thickness 100-150 nm on conducting fluorine-tin-oxide substrate for perovskite solar cell device comprises: dissolving PbI.sub.2 in N-N-dimethylformamide at a concentration of 200-600 mg/ml under stirring at 50-80° C., wherein the solution is kept at 60-70° C. during the deposition procedure; spin-coating the PbI.sub.2 precursor on SILAR-based anatase TiO.sub.2 film as an electron transfer layer at 2000-4000 rpm for 30-40 s and drying at 60-70° C. for 10-20 min; dipping the films in a solution of methylammonium iodide in isopropanol preferably of 10-15 mg per ml for 20-30 s and rinsing with isopropanol, and drying by nitrogen gas after cooling to room temperature selected from 25-30° C.; spin-coating a volume of 60-80 μl spiro-OMeTAD solutions on the perovskite/TiO.sub.2 layer at 2000-4000 rpm for 30-40 s; and depositing 60-100 nm of gold at 10.sup.−6-10.sup.−7 bar via thermal evaporation on the spiro-OMeTAD for electrical contacts forming a solar cell device with the fluorine-tin-oxide/TiO.sub.2/perovskite/spiro-OMeTAD/gold configuration.
6. The process as claimed in claim 5, wherein the spiro-OMeTAD solutions are prepared by dissolving 60-80 mg spiro-OMeTAD in 1-2 ml of chlorobenzene, to which 20-30 μl of 4-tert-butyl pyridine and 10-20 μl of lithium bis(trifluoromethanesulfonyl)imide solution (400-600 mg Li-TFSI in 1-2 ml of acetonitrile) is added.
7. The process as claimed in claim 3, wherein 10-50 cycle operation results in the formation of anatase TiO.sub.2 in 0.3-2.0-micron thickness which is adherent to the conducting/non-conducting substrate surface.
8. The process as claimed in claim 3, wherein anatase TiO.sub.2 film sensor on soda-lime glass is selective to ammonia gas at room temperature (25-30° C.) among various volatile organic compounds viz. ammonia, petrol, formaldehyde, ethanol, and acetone, etc., with response and recovery time values of 20-40 and 80-100 s, respectively, in addition to, 10-30 days operation stability.
9. The process as claimed in claim 3, further comprising estimating electrochemical supercapacitor performance by: performing electrochemical supercapacitors tests using Potentiostat/Galvanostat controlled by electrolyzing workstation linked to a computer, wherein a one-compartment cell in 1-6 M NaOH using a three-electrode configuration on an Ivium instrument is used; taking active anatase TiO.sub.2 film mass on the stainless still substrate of 1-3 mg/cm.sup.2, wherein the anatase TiO.sub.2 film is the working electrode with Ag/AgCl as reference and platinum as the counter electrode; and envisaging the anatase TiO.sub.2 film on stainless-steel substrate in cyclic-voltammetry measurement in −0.2-0.8 V potential range at a constant sweep rate of 5-25 mV s.sup.−1.
10. The process as claimed in claim 3, wherein anatase TiO.sub.2 film powder acts as catalysis in a three-component reaction of chromene derivative with ≥90% product yield, a short reaction time of 3-6 h using ethanol as a solvent, and 1-10 times reusability.
Description
BRIEF DESCRIPTION OF FIGURES
[0013] These and other features, aspects, and advantages of the present disclosure will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020] Further, skilled artisans will appreciate that elements in the drawings are illustrated for simplicity and may not have necessarily been drawn to scale. For example, the flow charts illustrate the method in terms of the most prominent steps involved to help to improve understanding of aspects of the present disclosure. Furthermore, in terms of the construction of the device, one or more components of the device may have been represented in the drawings by conventional symbols, and the drawings may show only those specific details that are pertinent to understanding the embodiments of the present disclosure so as not to obscure the drawings with details that will be readily apparent to those of ordinary skill in the art having benefit of the description herein.
DETAILED DESCRIPTION
[0021] For the purpose of promoting an understanding of the principles of the invention, reference will now be made to the embodiment illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, such alterations and further modifications in the illustrated system, and such further applications of the principles of the invention as illustrated therein being contemplated as would normally occur to one skilled in the art to which the invention relates.
[0022] It will be understood by those skilled in the art that the foregoing general description and the following detailed description are exemplary and explanatory of the invention and are not intended to be restrictive thereof.
[0023] Reference throughout this specification to “an aspect”, “another aspect” or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present disclosure. Thus, appearances of the phrase “in an embodiment”, “in another embodiment” and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment.
[0024] The terms “comprises”, “comprising”, or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process or method that comprises a list of steps does not include only those steps but may include other steps not expressly listed or inherent to such process or method. Similarly, one or more devices or sub-systems or elements or structures or components proceeded by “comprises . . . a” does not, without more constraints, preclude the existence of other devices or other sub-systems or other elements or other structures or other components or additional devices or additional sub-systems or additional elements or additional structures or additional components.
[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The system, methods, and examples provided herein are illustrative only and not intended to be limiting.
[0026] Embodiments of the present disclosure will be described below in detail with reference to the accompanying drawings.
[0027] In an embodiment, a nanocrystalline and mesoporous anatase TiO.sub.2 films composition is disclosed. The composition includes a powder extract of titanium (IV) chloride, from 90-190 g, in 10-100 ml de-ionized water; a powder extract of potassium persulfate, from 130-275 g, in 10-100 ml double-distilled water; a powder extract of Lead(II) iodide (PbI.sub.2), from 200-600 mg, in N-N-dimethylformamide; a powder extract of methylammonium iodide, from 10-15 mg, in isopropanol; an aqueous extract of 4-tert-butyl pyridine, from 20-30 μl, in 1-2 ml of acetonitrile; and an aqueous extract of lithium bis(trifluoromethanesulfonyl)imide, from 10-20 μl, in 1-2 ml of acetonitrile.
[0028] In another embodiment, molecular weight of titanium (IV) chloride and 0.5-1 M potassium persulfate is preferably 0.1-1 M and 0.5-1 M respectively.
[0029] Referring to
[0030] At step 104, the process 100 includes treating 130-275 ml potassium persulfate in 10-100 ml double-distilled water in a second beaker and keeping at 50-90° C. constant temperature to obtain sulphate/oxide.
[0031] At step 106, the process 100 includes dipping conducting/non-conducting substrates into the titanium (IV) chloride solution for 20-30 s and re-dipping in de-ionized water for 10-20 s to remove loosely bonded ions, if could be any.
[0032] At step 108, the process 100 includes dipping conducting/non-conducting substrates into the potassium persulfate solution for 20-30 s and re-dipping in de-ionized water for 10-20 s to remove loosely bonded ions, if could be any, and keeping at 50-90° C. for complete one growth cycle.
[0033] At step 110, the process 100 includes treating obtained Titanium cation (Ti.sup.4+) with sulphate/oxide and obtaining whitish layer on the substrate surface by necked eyes after about 10-15 cycles, suggesting initiation of the film formation, wherein the deposition thickness of the TiO.sub.2 layer is increased from 0.3-2.0-micron on determined 5-50 deposition cycles.
[0034] At step 112, the process 100 includes rinsing the deposited films with de-ionized water and air annealed at 400-600° C. temperature for 1 h to obtain anatase TiO.sub.2.
[0035] In another embodiment, synthesis of nanocrystalline and mesoporous anatase TiO.sub.2 films onto a conducting/non-conducting substrate like fluorine-tin-oxide, soda-lime glass, and stainless-steel, is corroborated by using a low-temperature (50-90° C.) SILAR-based chemical deposition process.
[0036] In another embodiment, deposition of SILAR-based anatase TiO.sub.2 preferably of thickness 100-150 nm on conducting fluorine-tin-oxide substrate for perovskite solar cell device comprises dissolving PbI.sub.2 in N-N-dimethylformamide at a concentration of 200-600 mg/ml under stirring at 50-80° C., wherein the solution is kept at 60-70° C. during the deposition procedure. Then, spin-coating the PbI.sub.2 precursor on SILAR-based anatase TiO.sub.2 film as an electron transfer layer at 2000-4000 rpm for 30-40 s and drying at 60-70° C. for 10-20 min. Then, dipping the films in a solution of methylammonium iodide in isopropanol preferably of 10-15 mg per ml for 20-30 s and rinsing with isopropanol, and drying by nitrogen gas after cooling to room temperature selected from 25-30° C. Then, spin-coating a volume of 60-80 μl spiro-OMeTAD solutions on the perovskite/TiO.sub.2 layer at 2000-4000 rpm for 30-40 s. Then, depositing 60-100 nm of gold at 10.sup.−6-10.sup.−7 bar via thermal evaporation on the spiro-OMeTAD for electrical contacts forming a solar cell device with the fluorine-tin-oxide/TiO.sub.2/perovskite/spiro-OMeTAD/gold configuration.
[0037] In another embodiment, the spiro-OMeTAD solutions are prepared by dissolving 60-80 mg spiro-OMeTAD in 1-2 ml of chlorobenzene, to which 20-30 μl of 4-tert-butyl pyridine and 10-20 μl of lithium bis(trifluoromethanesulfonyl)imide solution (400-600 mg Li-TFSI in 1-2 ml of acetonitrile) is added.
[0038] In another embodiment, 10-50 cycle operation results in the formation of anatase TiO.sub.2 in 0.3-2.0-micron thickness which is adherent to the conducting/non-conducting substrate surface.
[0039] In another embodiment, anatase TiO.sub.2 film sensor on soda-lime glass is selective to ammonia gas at room temperature (25-30° C.) among various volatile organic compounds viz. ammonia, petrol, formaldehyde, ethanol, and acetone, etc., with response and recovery time values of 20-40 and 80-100 s, respectively, in addition to, 10-30 days operation stability.
[0040] In another embodiment, estimating electrochemical supercapacitor performance comprises performing electrochemical supercapacitors tests using Potentiostat/Galvanostat controlled by electrolyzing workstation linked to a computer, wherein a one-compartment cell in 1-6 M NaOH using a three-electrode configuration on an Ivium instrument is used. Then, taking active anatase TiO.sub.2 film mass on the stainless still substrate of 1-3 mg/cm.sup.2, wherein the anatase TiO.sub.2 film is the working electrode with Ag/AgCl as reference and platinum as the counter electrode. Then, envisaging the anatase TiO.sub.2 film on stainless-steel substrate in cyclic-voltammetry measurement in −0.2-0.8 V potential range at a constant sweep rate of 5-25 mV s.sup.−1.
[0041] In another embodiment, anatase TiO.sub.2 film powder acts as catalysis in a three-component reaction of chromene derivative with ≥90% product yield, a short reaction time of 3-6 h using ethanol as a solvent, and 1-10 times reusability.
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[0047] Electrochemical Supercapacitor Application:
[0048] A cyclic voltammogram and galvanostatic charge-discharge measurements are ideal for estimating electrochemical supercapacitor performance. The rectangular shape of cyclic voltammetry with a large magnitude of current density and symmetry in the anodic and cathodic directions are a few standards for ideal electrochemical supercapacitors.
[0049] Electrochemical supercapacitors tests are performed using Potentiostat/Galvanostat controlled by electrolyzing workstation linked to a computer. A one-compartment cell in 1-6 M NaOH using a three-electrode configuration on an Ivium (electrochemical compactstat) instrument is used. The active anatase TiO.sub.2 film mass on the stainless still substrate is 1-3 mg/cm.sup.2. The anatase TiO.sub.2 film is the working electrode with Ag/AgCl as reference and platinum as the counter electrode. The anatase TiO.sub.2 film on stainless-steel substrate is envisaged in cyclic-voltammetry measurement in −0.2-0.8 V potential range at a constant sweep rate of 5-25 mV s.sup.−1. The specific capacitance value of TiO.sub.2 electrode is 15-17 F/g, suggesting the energy storage potential of SILAR-mediated anatase TiO.sub.2 film.
[0050] Catalytic Application of Chromene Derivatives:
[0051] The anatase TiO.sub.2 is utilized to synthesize chromene derivatives as a catalyst. The catalytic activity of anatase TiO.sub.2 has been evaluated for the synthesis of chromene derivatives in ethanol under mild thermal conditions, affording high yields (≥90%), of the desired products. The reaction of 4-hydroxycoumarin with 3-Chlorobenzaldehyde and malononitrile has been chosen as a model reaction for examining catalytic activity (
[0052] A low-temperature chemical synthesis process based on the ionic adsorption and reaction principle so called, “successive ionic layer adsorption and reaction (SILAR)” for the synthesis of anatase nanocrystalline TiO2 film onto a conducting as well as non-conducting substrates is unveiled which is free from the use of high-quality target and/or substrate and vacuum systems; the deposition rate and the thickness followed optical density of the product nanocrystalline TiO2 film are controlled over a wide range by changing the deposition cycles; there are virtually no restrictions on the substrate materials, followed dimensions; moreover, it is convenient for a significant area deposition for commercial benefits. As synthesized SILAR-mediated anatase TiO2 films on conducting/non-conducting substrates are nanocrystalline, semiconducting, optically transparent, and mesoporous, suitable for perovskite solar cells, gas sensors, electrochemical supercapacitors, and catalysis applications.
[0053] An ionic adsorption and reaction low-temperature (50-90° C.) chemical process to synthesize the anatase TiO.sub.2 films of adherent, scalable, mesoporous, nanocrystalline, hydrophilic, semiconducting, and optically transparent characteristics using 0.1-1 M titanium (IV) chloride and 0.5-1 M potassium persulfate precursor solutions (10-100 ml) on conducting/non-conducting substrate at room temperature (25-30° C.) for perovskite, gas sensor, supercapacitor, and catalysis applications.
[0054] Tetragonal crystal structure and anatase phase of TiO.sub.2 is approved.
[0055] 10-50 cycle operation results in the formation of anatase TiO.sub.2 in 0.3-2.0-micron thickness which is adherent to the conducting/non-conducting substrate surface.
[0056] Non-conducting substrate like soda-lime glass and electrically conducting substrate, i.e., fluorine-tin-oxide coated glass and stainless-steel substrate, is used.
[0057] Anatase TiO.sub.2 is coated on the conducting/non-conducting substrate area, i.e., 100-200 cm.sup.2.
[0058] obtained TiO.sub.2 film is phase pure, i.e., anatase, nanocrystalline with an average grain size of 3-20 nm, 70-85% optically transparent in the visible region, and hydrophilic with 10-20° surface water contact angle measurement.
[0059] Anatase TiO.sub.2 powder is mesoporous with an average pore size of 3-20 nm and a specific surface area of 100-150 m.sup.2/g.
[0060] Anatase TiO.sub.2 film prepared on conducting/non-conducting substrate is active in perovskite solar cells, gas sensors, supercapacitors, and catalysis applications.
[0061] A power conversion efficiency of perovskite solar cells using anatase TiO.sub.2 film as electron transfer layer is 6-12%.
[0062] Anatase TiO.sub.2 film sensor on soda-lime glass is selective to ammonia gas at room temperature (25-30° C.) among various volatile organic compounds viz. ammonia, petrol, formaldehyde, ethanol, and acetone, etc., with response and recovery time values of 20-40 and 80-100 s, respectively, in addition to, 10-30 days operation stability.
[0063] Anatase TiO.sub.2 film on stainless steel within −0.2-0.8 V potential range at a constant sweep rate of 5-25 mV s.sup.−1 demonstrate 15-17 F/g specific capacitance.
[0064] Anatase TiO.sub.2 film powder acts as catalysis in a three-component reaction of chromene derivative with ≥90% product yield, a short reaction time of 3-6 h using ethanol as a solvent, and 1-10 times reusability.
[0065] The drawings and the forgoing description give examples of embodiments. Those skilled in the art will appreciate that one or more of the described elements may well be combined into a single functional element. Alternatively, certain elements may be split into multiple functional elements. Elements from one embodiment may be added to another embodiment. For example, orders of processes described herein may be changed and are not limited to the manner described herein. Moreover, the actions of any flow diagram need not be implemented in the order shown; nor do all of the acts necessarily need to be performed. Also, those acts that are not dependent on other acts may be performed in parallel with the other acts. The scope of embodiments is by no means limited by these specific examples. Numerous variations, whether explicitly given in the specification or not, such as differences in structure, dimension, and use of material, are possible. The scope of embodiments is at least as broad as given by the following claims.
[0066] Benefits, other advantages, and solutions to problems have been described above with regard to specific embodiments. However, the benefits, advantages, solutions to problems, and any component(s) that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as a critical, required, or essential feature or component of any or all the claims.
[0067] Acknowledgment
[0068] The authors extend their appreciation to the Research Center for Advanced Materials Science (RCAMS), King Khalid University, Saudi Arabia, for funding this work under grant number KKU/RCAMS/0021-23.