DECK INSTALLATION DEVICE AND A METHOD OF USING SAID DEVICE
20230212866 · 2023-07-06
Assignee
Inventors
Cpc classification
E04F21/22
FIXED CONSTRUCTIONS
International classification
Abstract
A unitary deck installation device is disclosed having first, second and third members joined together. All three members have a first end and a second end, a first side and a second side, a first surface and a second surface, a thickness measured between the first and second surfaces, a width measured between the first and second sides, and a length measured between the first and second ends. The first end of the second member is secured to the first end of the first member and extends perpendicularly outward from the second surface of the first member. The first end of the third member is secured to the second surface of the first member and extends perpendicularly outward therefrom. A pair of spaced apart holes is formed through the third member and each of the pair of holes has a diameter large enough to allow a fastener to pass therethrough.
Claims
1. A deck installation device comprising: a) a first member having a first end and a second end, a first side and a second side, a first surface and a second surface, a thickness measured between said first and second surfaces, a width measured between said first and second sides, and a length measured between said first and second ends; b) a second member having a first end and a second end, a first side and a second side, a first surface and a second surface, a thickness measured between said first and second surfaces, a width measured between said first and second sides, and a length measured between said first and second ends, and said first end of said second member secured to said first end of said first member and extending perpendicularly outward from said second surface of said first member; c) a third member having a first end and a second end, a first side and a second side, a first surface and a second surface, a thickness measured between said first and second surfaces, a width measured between said first and second sides, and a length measured between said first and second ends, said first end of said third member secured to said second surface of said first member at a point located between said first and second ends of said first member, said third member extending perpendicularly outward from said second surface of said first member, and said third member having a length which is greater than said length of said second member; and d) a pair of spaced apart holes formed in said third member, each of said pair of holes extending from said first surface to said second surface, each of said pair of holes aligned on a central axis located midway between said first and second sides, and each of said pair of holes having a diameter large enough to allow a fastener to pass therethrough.
2. The deck installation device of claim 1 wherein said first, second and third members form a unitary device.
3. The deck installation device of claim 1 wherein said first, second and third members are formed from a plastic, a thermoplastic or a composite material.
4. The deck installation device of claim 1 wherein said first member has a length which is greater than the length of said second member.
5. The deck installation device of claim 1 wherein said first member has a thickness which is equal to the thickness of said second member.
6. The deck installation device of claim 1 wherein said third member has a length which is greater than the length of said second member.
7. The deck installation device of claim 5 wherein said third member has a length which is at least twice the length of said second member.
8. The deck installation device of claim 6 wherein said third member has a length which is at least three times the length of said second member.
9. The deck installation device of claim 1 wherein each of said pair of spaced apart holes have a diameter of at least about 0.3 inches, and said pair of holes are spaced apart by at least 2 inches as measured from center to center of each hole.
10. A deck installation device comprising: a) a first member having a first end and a second end, a first side and a second side, a first surface and a second surface, a thickness measured between said first and second surfaces, a width measured between said first and second sides, and a length measured between said first and second ends; b) a second member having a first end and a second end, a first side and a second side, a first surface and a second surface, a thickness measured between said first and second surfaces, a width measured between said first and second sides, and a length measured between said first and second ends, and said first end of said second member secured to said first end of said first member and extending perpendicularly outward from said second surface of said first member; c) a third member having a first end and a second end, a first side and a second side, a first surface and a second surface, a thickness measured between said first and second surfaces, a width measured between said first and second sides, and a length measured between said first and second ends, said first end of said third member secured to said second surface of said first member at a point located between said first and second ends of said first member, said third member extending perpendicularly outward from said second surface of said first member, and said third member having a length which is greater than said length of said second member; d) a pair of spaced apart holes formed in said third member, each of said pair of holes extending from said first surface to said second surface, each of said pair of holes aligned on a central axis located midway between said first and second sides, and each of said pair of holes having a diameter large enough to allow a fastener to pass therethrough; and e) a pair of spaced apart visual indicators present on said first surface of said third member and each of said pair of visual indicators extending perpendicularly from said second end of said third member toward said first member, and each of said pair of visual indicators located an equal distance from said central axis of said pair of holes.
11. The deck installation device of claim 10 wherein each of said pair of spaced apart visual indicators has a length of from between about 0.1 inches to about 1 inch, measured parallel to said length of said third member, and a width of from between about 0.01 inches to about 0.1 inches, measured perpendicular to said length.
12. The deck installation device of claim 12 wherein each of said first, second and third members are planar members, said first member has a thickness which is equal to the thickness of said third member, and said pair of visual indicators are protrusions.
13. The deck installation device of claim 10 wherein said first, second and third members are formed from a plastic, a thermoplastic or a composite material and said pair of spaced apart visual indicators are spaced at least 1 inch apart.
14. The deck installation device of claim 10 wherein said first, second and third members are formed from a non-ferrous material.
15. The deck installation device of claim 10 wherein said first, second and third members are formed from a ferrous material.
16. The deck installation device of claim 10 wherein said first, second and third members form a unitary device.
17. A method of using a deck installation device to insuring proper spacing and alignment of deck boards on supporting joists, said deck installation device including a first member having a first end and a second end, a first side and a second side, a first surface and a second surface, a thickness measured between said first and second surfaces, a width measured between said first and second sides, and a length measured between said first and second ends; a second member having a first end and a second end, a first side and a second side, a first surface and a second surface, a thickness measured between said first and second surfaces, a width measured between said first and second sides, and a length measured between said first and second ends, and said first end of said second member secured to said first end of said first member and extending perpendicularly outward from said second surface of said first member; a third member having a first end and a second end, a first side and a second side, a first surface and a second surface, a thickness measured between said first and second surfaces, a width measured between said first and second sides, and a length measured between said first and second ends, said first end of said third member secured to said second surface of said first member at a point located between said first and second ends of said first member, said third member extending perpendicularly outward from said second surface of said first member, and said third member having a length which is greater than said length of said second member; a pair of spaced apart holes formed in said third member, each of said pair of holes extending from said first surface to said second surface, each of said pair of holes aligned on a central axis located midway between said first and second sides, and each of said pair of holes having a diameter large enough to allow a fastener to pass therethrough; and a pair of spaced apart protrusions formed on said first surface of said third member and each of said pair of protrusions extending perpendicularly toward said first member from said second end of said third member, each of said pair of protrusions having a length of at least about 0.25 inches, and each of said pair of protrusions is located an equal distance from said central axis of said pair of holes, said method comprising the steps of: a) securing a first deck board perpendicularly across a plurality of underlying support joists, said first deck board having an elongated outer side edge against which a second deck board can to be positioned at a predetermined distance; b) positioning said first end of said first member of said deck installation device adjacent to said elongated outer side edge of said first deck board such that said third member of said deck installation device is aligned above one of said support joists, the thickness of said first member insuring that said second board is positioned at a predetermined distance from said elongated outer side edge of said first deck board; c) securing said second deck board to said support joist by inserting a pair of fasteners through said pair of spaced apart holes; d) sliding said first end of said first member of said deck installation device adjacent to said elongated outer side edge of said first deck board such that said third member of said deck installation device is aligned above a second support joist; e) securing said second deck board to said second support joist by inserting a pair of fasteners through said pair of spaced apart holes; f) repeating steps c-e until said second deck board is secured to each underlying support joists; g) removing said deck installation device, said second deck board having an elongated outer side edge against which a third deck board can be positioned at a predetermined distance; h) positioning said first end of said first member of said deck installation device adjacent to said elongated outer side edge of said third deck board such that said third member of said deck installation device is aligned above one of said support joists, the thickness of said first member ensuring that said third deck board is positioned at a predetermined distance from said elongated outer side edge of said second deck board; i) repeating the above steps until said deck is completed.
18. The method of claim 17 further comprising securing a first spindle vertically between a top deck railing and a spaced apart bottom deck railing, said first spindle having an elongated outer side edge; positioning said second surface of said first member of said deck installation device on said top deck railing with said second side of said third member of said deck installation device contacting said elongated outer side edge of said first spindle; positioning a second spindle adjacent to said first side of said third member of said deck installation device and securing said second spindle to said top deck railing and to said bottom deck railing, said second spindle having an elongated outer side edge; and removing said deck installing device.
19. The method of claim 18 further comprising positioning said second surface of said first member of said deck installation device on said top deck railing with said second side of said third member of said deck installation device contacting said elongated outer side edge of said second spindle; positioning a third spindle adjacent to said first side of said third member of said deck installation device and securing said third spindle to said top deck railing and to said bottom deck railing, said third spindle having an elongated outer side edge; and removing said deck installing device.
20. The method of claim 19 further comprising positioning said second surface of said first member of said deck installation device on said top deck railing with said second side of said third member of said deck installation device contacting said elongated outer side edge of said third spindle; positioning a fourth spindle adjacent to said first side of said third member of said deck installation device and securing said fourth spindle to said top deck railing and to said bottom deck railing, said fourth spindle having an elongated outer side edge; and removing said deck installing device.
21. The method of claim 20 further comprising repeating the steps of claim 19 until said deck railing is completely constructed.
Description
BRIEF DESCRIPTION OF THE DRAWING
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
DETAILED DESCRIPTIONS OF THE INVENTION
[0023] Referring to
[0024] The first member 12 has a first end 14 and a second end 16. The first end 14 is spaced apart from the second end 16. The distance between the first and second ends, 12 and 14 respectively, can vary. The distance between the first and second ends, 12 and 14 equate to the length l.sub.1 of the first member 12. The length l.sub.1 of the first member 12 can vary in dimension. The length l.sub.1 of the first member 12 can range from between about 2.5 inches to about 3.5 inches. Desirably, the length l.sub.1 of the first member 12 can range from between about 2.6 inches to about 3.2 inches. More desirably, the length l.sub.1 of the first member 12 can range from between about 2.7 inches to about 3.1 inches. More desirably, the length l.sub.1 of the first member 12 can range from between about 2.8 inches to about 3 inches. Most desirably, the length l.sub.1 of the first member 12 is about 2.875 inches.
[0025] Referring now to
[0026] The first member 12 further has a first surface 22 and a second surface 24. The first surface 22 is spaced apart from the second surface 24. The first and second surfaces, 22 and 24 respectively, can be planar in appearance, can have a smooth or rough appearance, contain one or more ribs to add strength, or have some other configuration. By “planar” it is meant relating to or in the form of a plane. The distance between the first and second surfaces, 22 and 24 respectively equate to the thickness t.sub.1 of the first member 12. The thickness t.sub.1 of the first member 12 can vary in dimension. The thickness t.sub.1 of the first member 12 can range from between about 0.1 inches to about 0.4 inches. Desirably, the thickness t.sub.1 of the first member 12 can range from between about 0.15 inches to about 0.35 inches. More desirably, the thickness t.sub.1 of the first member 12 can range from between about 0.18 inches to about 0.37 inches. Even more desirably, the thickness t.sub.1 of the first member 12 can range from between about 0.2 inches to about 0.3 inches. Most desirably, the thickness t.sub.1 of the first member 12 is about 0.25 inches.
[0027] Referring again to
[0028] The second member 26 has a first end 28 and a second end 30. The first end 28 of the second member 26 is secured to the first end 14 of the first member 12 and extends perpendicularly outward from the second surface 24 of the first member 12. As mentioned above, the second member 26 can be molded to the first member 12. The first end 28 is spaced apart from the second end 30. The distance between the first and second ends, 28 and 30 respectively, can vary. The distance between the first and second ends, 28 and 30 equate to the length l.sub.2 of the second member 26. The length l.sub.2 of the second member 26 can vary in dimension. The length l.sub.2 of the second member 26 can range from between about 3 inches to about 4 inches. Desirably, the length l.sub.2 of the second member 26 can range from between about 3.1 inches to about 3.9 inches. More desirably, the length l.sub.2 of the second member 26 can range from between about 3.2 inches to about 3.8 inches. More desirably, the length l.sub.2 of the second member 26 can range from between about 3.4 inches to about 3.7 inches. Most desirably, the length l.sub.2 of the second member 26 is about 3.5 inches.
[0029] It should be noted that the length l.sub.1 of the first member 12 is greater than the length l.sub.2 of the second member 26.
[0030] Referring now to
[0031] The second member 26 further has a first surface 36 and a second surface 38. The first surface 36 is spaced apart from the second surface 38. The first and second surfaces, 36 and 38 respectively, can be planar in appearance, can have a smooth or rough appearance, contain one or more ribs to add strength, or have some other configuration. By “planar” it is meant relating to or in the form of a plane. The distance between the first and second surfaces, 36 and 38 respectively equate to the thickness t.sub.2 of the second member 26. The thickness t.sub.2 of the second member 12 can vary in dimension. The thickness t.sub.2 of the second member 26 can range from between about 0.1 inches to about 0.4 inches. Desirably, the thickness t.sub.2 of the second member 26 can range from between about 0.15 inches to about 0.35 inches. More desirably, the thickness t.sub.2 of the second member 26 can range from between about 0.18 inches to about 0.37 inches. Even more desirably, the thickness t.sub.2 of the second member 26 can range from between about 0.2 inches to about 0.3 inches. Most desirably, the thickness t.sub.2 of the second member 26 is about 0.25 inches.
[0032] It should be noted that the thickness t.sub.2 of the second member 26 can be equal to the thickness t.sub.1 of the first member 12.
[0033] Referring again to
[0034] The third member 40 has a first end 42 and a second end 44. The first end 42 of the third member 40 is secured to the second surface 24 of the first member 12 at a point located between the first and second ends, 14 and 16 respectively, of the first member 12 and extends perpendicularly outward from the second surface 24 of the first member 12. The first end 42 is spaced apart from the second end 44. The distance between the first and second ends, 42 and 44 respectively, can vary. The distance between the first and second ends, 42 and 44 equate to the length l.sub.3 of the third member 40. The length l.sub.3 of the third member 40 can vary in dimension. The length l.sub.3 of the third member 40 can range from between about 4 inches to about 7 inches. Desirably, the length l.sub.3 of the third member 40 can range from between about 4.5 inches to about 6.5 inches. More desirably, the length l.sub.3 of the third member 40 can range from between about 5 inches to about 6 inches. More desirably, the length l.sub.3 of the third member 40 can range from between about 5.2 inches to about 5.7 inches. Most desirably, the length l.sub.3 of the third member 40 is about 5.75 inches. The length l.sub.3 of the third member 40 is greater than the length l.sub.2 of the second member 26. Desirably, the length l.sub.3 of the third member 40 is at least twice the length l.sub.2 of the second member 26. More desirably, length l.sub.3 of the third member 40 is at least three times the length l.sub.2 of the second member 26.
[0035] The length l.sub.3 of the third member 40 is greater than the length l.sub.2 of the second member 26. The length l.sub.3 of the third member 40 is also greater than the length l.sub.1 of the first member 12.
[0036] Referring now to
[0037] The third member 40 further has a first surface 50 and a second surface 52. The first surface 50 is spaced apart from the second surface 52. The first and second surfaces, 50 and 52 respectively, can be planar in appearance, can have a smooth or rough appearance, contain one or more ribs to add strength, or have some other configuration. By “planar” it is meant relating to or in the form of a plane. The distance between the first and second surfaces, 50 and 52 respectively equate to the thickness t.sub.3 of the third member 40. The thickness t.sub.3 of the third member 40 can vary in dimension. The thickness t.sub.3 of the third member 40 can range from between about 0.1 inches to about 0.4 inches. Desirably, the thickness t.sub.3 of the third member 40 can range from between about 0.15 inches to about 0.35 inches. More desirably, the thickness t.sub.3 of the third member 40 can range from between about 0.18 inches to about 0.37 inches. Even more desirably, the thickness t.sub.3 of the third member 40 can range from between about 0.2 inches to about 0.3 inches. Most desirably, the thickness t.sub.3 of the third member 40 is about 0.25 inches.
[0038] It should be understood that the thickness t.sub.1 of the first member 12 can be less than, be equal to, or be greater than the thickness t.sub.2 of the second member 26. Likewise, the thickness t.sub.2 of the second member 26 can be less than, be equal to, or be greater than the thickness t.sub.3 of the third member 40. Desirably, the thicknesses t.sub.1, t.sub.2 and t.sub.3 of the first, second and third members, 12, 26 and 40 respectively, are the same.
[0039] Referring now to
[0040] Referring now to
[0041] Each of the pair of holes 54, 54 will have a diameter of at least: about 0.25 inches, about 0.3 inches, about 0.35 inches, about 0.4 inches, about 0.45 inches, about 0.5 inches or larger. Desirably, each of the pair of holes 54, 54 will have a diameter of at least about 0.3 inches. More desirably, each of the pair of holes 54, 54 will have a diameter of at least about 0.4 inches. Even more desirably, each of the pair of holes 54, 54 will have a diameter of at least about 0.5 inches. In addition, each of the pair of holes 54, 54 should be spaced apart from one another by a distance d.sub.1. The distance d.sub.1 is measured from the center of one hole 54 to the center of the other hole 54. The distance d.sub.1 can vary. The distance d.sub.1 can range from between about 1 inch to about 4.5 inches. Desirably, the distance d.sub.1 ranges from between about 2 inches to about 4 inches. More desirably, the distance d.sub.1 ranges from between about 3 inches to about 3.75 inches. Even more desirably, the distance d.sub.1 ranges from between about 3 inches to about 3.5 inches. Most desirably, the distance d.sub.1 is about 3.25 inches.
[0042] Referring to
[0043] Referring to
[0044] It should be noted that each of the pair of visual indicators 56, 56 should have the same length l.sub.4.
[0045] Each of the pair of visual indicators 56, 56 also has a width w.sub.4. The width w.sub.4 of each pair of visual indicators 56, 56 is measured perpendicular to the length l.sub.3 of the third member 40. The width w.sub.4 of each pair of visual indicators 56, 56 can range from between about 0.01 inches to about 0.1 inches.
[0046] Referring to
[0047] The pair of visual indicators 56, 56 are either present on the first surface of the third member 40 or are formed on or into the third member 40. The pair of visual indicators 56, 56 are located an equal distance from the central axis X-X which passes through the pair of holes 54, 54.
[0048] Referring to
[0049] The third member 40′ also differs from the third member 40 in that it contains a plurality of ribs 78 formed on the second surface 52. The number of ribs 78 can vary. The ribs 78 add strength to the third member 40′ and therefore allow the third member 40′ to be constructed with less material while still having the required thickness t3. The third member 40′ also is secured to the second surface 24 of the first member 12 by three legs 80, 80 and 80. Each of the three upwardly extending legs 80, 80 and 80 have a rectangular configuration with a space separating each one. It should be noted that any number of legs 80 could be utilized. The use of the three legs 80, 80 and 80 also decreases the amount of material needed to construct the third member 40′.
Method
[0050] With referring to
[0051] Referring to
[0052] The deck installation device 10 is positioned such that the third member 40 of the deck installation device 10 is aligned above one of the support joists 62, 62. The thickness t.sub.1 of the first member 12 ensures that the second deck board 58 is positioned at a predetermined distance from the elongated outer side edge 60 of the first deck board 58. The pair of visual indicators 56, 56 will assist in properly aligning the deck installation device 10 over each support joist 62. The second deck board 58 is then secured to a first support joist 62 by inserting a pair of fasteners (not shown) through each of the pair of spaced apart holes 54, 54. The deck installation device 10 is then slid horizontally along the elongated outer side edge 60 of the first deck board 58 to the next support joist 60. Here, a pair of additional fasteners are inserted through the pair of holes 54, 54 to secure the second deck board 58 to the second support joist 62. This action is repeated until the second deck board 58 is secured to each of the underlying support joists 62, 62. The deck installation device 10 is then removed.
[0053] The second deck board 58 also has an elongated outer side edge 60 against which a third deck board 58 can be positioned at a predetermined distance. The first end 12 of the first member 12 of the deck installation device 10 is positioned adjacent to the elongated outer side edge 60 of the second deck board 58, such that the third member 40 of the deck installation device 10 is aligned above one of the support joists 62, 62. The thickness t.sub.1 of the first member 12 ensures that the third deck board 58 is positioned at a predetermined distance from the elongated outer side edge 60 of the second deck board 58. A pair of fasteners (not shown) are used to secure the third deck board 58 to the underlying first support joist 62. The deck installation device 10 is then slid along the outer side edge 60 of the third deck board 58 to the next support joist 62 where another pair of fasteners are inserted through the pair of holes 54, 54 to secure the third deck board 58 in place. This action is repeated until the third deck board 58 is secured to each of the underlying support joists 62, 62. The deck installation device 10 is then removed. The above steps are repeated until construction of the deck is completed.
[0054] A method of securing spindles (also referred to as a slats) 70, 70 to both a top deck railing 64 and to a lower positioned, bottom deck railing 66 in order to construct a deck railing 68 will now be explained. Referring to
[0055] Referring to
[0056] The deck installation device 10 can then be positioned on the top deck railing 64, with the second side 48 of the third member 40, of the deck installation device 10, contacting the elongated, outer side edge 74 of the third spindle 70. A fourth spindle 70 can be positioned adjacent to the first side 46 of the third member 40, of the deck installation device 10 and the fourth spindle 70 can be secured to both the top and bottom deck railings 64 and 66 respectively. The fourth spindle 70 has a pair of elongated, outer side edges 74, 74. Once the fourth spindle 70 is secure, the deck installation device 10 is removed. The above steps are repeated for subsequent spindles 70, 70 until the deck railing 68 is completely constructed.
[0057] While the invention has been described in conjunction with two different embodiments, it is to be understood that many alternatives, modifications and variations will be apparent to those skilled in the art in light of the foregoing description. Accordingly, this invention is intended to embrace all such alternatives, modifications and variations which fall within the spirit and scope of the appended claims.