Multi-Layer Random Access Memory and Methods of Manufacture
20190326293 ยท 2019-10-24
Inventors
Cpc classification
H01L21/76897
ELECTRICITY
H01L21/30625
ELECTRICITY
H10B99/00
ELECTRICITY
H01L29/74
ELECTRICITY
H01L21/8221
ELECTRICITY
H01L21/76877
ELECTRICITY
H10B12/20
ELECTRICITY
H01L21/0217
ELECTRICITY
International classification
H01L21/311
ELECTRICITY
H01L21/02
ELECTRICITY
H01L29/74
ELECTRICITY
Abstract
A semiconductor structure for a DRAM is described having multiple layers of arrays of memory cells. Memory cells in a vertical string extending through the layers have an electrical connection to one terminal of the memory cells in that string. Word lines couple the strings together. Each layer of the array also includes bit line connections to memory cells on that layer. Select transistors enable the use of folded bit lines. The memory cells preferably are thyristors. Methods of fabricating the array are described.
Claims
1. A multi-layer random access memory array structure comprising: a semiconductor substrate; z layers of memory cells, each of the z layers including an array of x by y memory cells electrically isolated from each other; a string of memory cells, the string including one memory cell from each of the z layers in the array; a first electrical connection extending through the array connected to a first terminal of each memory cell in the string of memory cells; a plurality of second electrical connections, one second electrical connection in each layer being connected to a second terminal of the one memory cell in that layer of memory cells; the second electrical connection in each layer extending laterally outward further than the second electrical connection in the layer above it; and a plurality of third electrical connections, each third electrical connection extending vertically to connect to a different one of the plurality of second electrical connections.
2. A multi-layer memory array as in claim 1 wherein: the memory cells comprise thyristors; the first terminal comprises one of the anode and cathode of a thyristor; and the second terminal comprises the other of the anode and cathode of the thyristor.
3. A multi-layer memory array as in claim 2 wherein: the thyristors comprise lateral thyristors; and each of the z layers is isolated from a layer above it and a layer below it by an intervening layer of insulating material.
4. A multi-layer memory array as in claim 1 further comprising a plurality of fourth electrical connections, each fourth electrical connection connecting a plurality of strings of memory cells together.
5. A multi-layer memory array as in claim 4 further comprising: a first select transistor connected to one end of each first electrical connection; and a second select transistor connected to an opposite end of each first electrical connection; and wherein activation of both the first and second select transistors selects only one string of memory cells from the plurality of strings.
6. A multi-layer memory array as in claim 5 wherein: the first select transistor is disposed in a layer above a top layer of the z layers; and the second select transistor is disposed in a layer below a bottom layer of the z layers.
7. A multi-layer memory array as in claim 6 wherein: the first select transistor has a first terminal connected to one of the first electrical connections, a second terminal connected to one of the fourth electrical connections, and a first control terminal; the second select transistor has a first terminal connected to the one of the first electrical connections, a second terminal connected to a region in the semiconductor substrate, and a second control terminal; and wherein in response to control signals applied to the first and second control terminals, a string of memory cells is connected to the fourth electrical connection.
8. A multi-layer memory array as in claim 7 wherein: the fourth electrical connections provide word lines in the memory array; and the second electrical connections provide bit lines in the memory array.
9. A multi-layer memory array as in claim 8 wherein: each bit line in the array is coupled to two strings of memory cells; and the control signals select only one of the two strings of memory cells to be connected to a word line.
10. A multi-layer memory array as in claim 1 wherein: the memory cells comprise thyristors; and each thyristor includes an assist gate.
11. A multi-layer memory array as in claim 10 further comprising a three dimensional network of assist gate electrical connections extending through the multi-layer memory array enabling connection of the assist gate of each thyristor to an upper surface of the memory array.
12. A multi-layer memory array as in claim 11 wherein: on each of the z layers the assist gate electrical connections are interleaved with the second electrical connections; and the assist gate electrical connections are interleaved with the fourth electrical connections.
13. A multi-layer thyristor memory array structure comprising: a semiconductor substrate; z layers of thyristors, each of the z layers including an array of x rows by y columns of thyristors; a first set of electrical connections connecting strings of thyristors, each string including one thyristor from each of the z layers in the array connected together; an array of x by y first electrical connections connecting a first terminal of each thyristor in each string to the thyristors above it and the thyristor below it in that string; a first set of word line connections extending in parallel to connect rows of the strings together; and a first set of bit line connections extending in parallel on each layer to connect together columns of thyristors on each layer, the first set of bit line connections on each layer extending outward on each layer away from the array further than the second set of electrical connections on the layer immediately above it.
14. A multi-layer thyristor memory array structure as in claim 13 further comprising a second set of bit line connections extending vertically from an upper layer of the memory array downward to connect to each of the first set of bit line connections.
15. A multi-layer thyristor memory array structure as in claim 13 wherein: the word lines connect to one of the thyristor anodes and cathodes; and the bit lines connect to the other of the thyristor anodes and cathodes.
16. A multi-layer thyristor memory array structure as in claim 13 wherein the thyristors comprise lateral thyristors.
17. A semiconductor fabrication process comprising: depositing alternating layers of insulating material and first material on a semiconductor substrate; etching trenches through the alternating layers; removing the first material by laterally etching it from between the layers of insulating material to form cavities between the layers of insulating material; beginning a process of forming epitaxial silicon in the cavities; introducing desired conductivity type impurities into the process of forming epitaxial silicon as the process continues to thereby form semiconductor devices with the epitaxial silicon; and providing electrical connections to the semiconductor devices.
18. A semiconductor fabrication process as in claim 17 wherein the step of etching trenches further comprises: etching first trenches in a first direction; forming single crystal semiconductor material on walls of the first trenches; etching pairs of the alternating layers of insulating material and first material to form a staircase structure; etching second trenches in a second direction orthogonal to the first direction; and then removing the first material by laterally etching it.
19. A semiconductor fabrication process as in claim 18 wherein the single crystal semiconductor material provides a substrate for formation of epitaxial silicon in the cavities.
20. A semiconductor fabrication process as in claim 19 further comprising before the step of beginning a process of forming epitaxial silicon in the cavities a step is performing of removing the single crystal silicon from one side of each of the first trenches.
21. A semiconductor fabrication process as in claim 17 further comprising: before the step of depositing alternating layers of insulating material and first material a step is performed of depositing a lower conductive layer; and after the step of depositing alternating layers of insulating material and first material a step is performed of depositing an upper conductive layer.
22. A semiconductor fabrication process as in claim 21 further comprising after the step of etching trenches through the alternating layers a step of forming gate insulating material on a first edge of the lower conductive layer and a first edge of the upper lower conductive layer.
23. A semiconductor fabrication process as in claim 22 wherein the step of providing electrical connections to the semiconductor devices further comprises providing an electrical connection to a second edge of the lower conductive layer and a second edge of the upper lower conductive layer.
24. A semiconductor fabrication process as in claim 23 further comprising forming epitaxial silicon adjacent the gate insulating material.
25. A multi-layer random access memory array structure comprising: a semiconductor substrate; z layers of thyristor memory cells, each of the z layers including an x by y array of thyristor memory cells electrically isolated from each other; a string of thyristor memory cells, the string including one memory cell from each of the z layers in the array; a first electrical connection extending through the array connected to a first terminal of each thyristor memory cell in the string of memory cells; and a plurality of second electrical connections, one second electrical connection in each layer being connected to a second terminal of the one thyristor memory cell in that layer of memory cells.
26. A multi-layer random access memory array structure as in claim 25 further comprising: the second electrical connection in each layer extending laterally outward further than the second electrical connection in the layer above it; and a plurality of third electrical connections, each third electrical connection extending vertically to connect to a different one of the plurality of second electrical connections.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
DETAILED DESCRIPTION OF THE INVENTION
[0044] The assignee of this application has previously disclosed thyristor cells used as memory devices in a variety of applications. It is advantageous, however, to be able to stack the thyristors, as well as other type memory cells, to provide multiple layers of memory cells in a memory array. This increases bit density per unit area and further reduces patterning cost. The present application discloses a new multiple layer dynamic random access memory structure, preferably employing thyristors, as well as methods of manufacturing such a memory.
[0045] Features of the invention include: an exemplary stacked thyristor cell array with thyristors selectively formed using confined epitaxial lateral overgrowth (CELO) of single crystalline silicon, or other semiconductor; stacked access lines having staggered connections to provide cathode connections; and vertical access lines to contact thyristor anodes. Each lateral thyristor consists of pnpn or npnp in-situ doped during epitaxial growth. Select transistors for addressing cells in the memory array, as well as assist gates to improve thyristor performance are also provided. Metal plugs replace silicon pillars reducing string resistance and minority carrier effects.
[0046]
[0047]
[0048] Vertical metal connections 18 couple the anodes of the memory cells in a string to word lines 21 in the upper portion of the structure. Bit line connections 19 to the cathodes of the thyristor memory cells extend laterally away from the cell array to vertical connections 13 upward to the surface of the device for connection to bit lines 11. An optional assist gate is provided for each thyristor and, if included, couples to assist gate lines 14 and 16 as will be shown in
[0049] In a typical implementation, the structure shown in
[0050] In
[0051]
[0052] The vertical metal contact 18 to the anodes of each string of eight thyristors is shown at the left edge of the figure and extends upward to connect to the word line 21 when the select transistors 24 and 25 are on. A metal contact 27 connects to each thyristor cathode. The cathode lines 19 are not shown in this cross-section, but extend into and out of the plane of the figure, as shown in
[0053]
[0054]
[0055]
[0056] The techniques for operating the thyristor memory arrays illustrated, including reading data from the array, writing data into the array, and refreshing data stored in the array, are described in commonly assigned U.S. Pat. No. 9,564,199, entitled Methods of Reading and Writing Data in a Thyristor Random Access Memory, incorporated by reference herein.
[0057]
[0058] Next a silicon dioxide layer 54 and a polysilicon layer 52 (see
[0059] Using conventional photolithography, repeated known etching processes are used to remove the sequential layers of silicon dioxide and silicon nitride to form slots 50 extending through all of the layers down to layer 54 (shown in
[0060]
[0061] As shown in
[0062] For an eight-layer memory array, after 8 loops of photoresist trim and oxide/nitride etching, the staircase structure 70 results, as shown in
[0063] Next as shown in
[0064] Then as shown in
[0065] Next, as shown in
[0066] After masking and lithography another set of slots 110 is etched through all the layers down to the bottom layer of silicon dioxide, as shown in
[0067] Next, as shown in
[0068] Following these processes, confined epitaxial lateral overgrowth of silicon is used to form memory cells in the cell area of the array. The epitaxial growth is selective only to regions with exposed SEG silicon seed crystal. As the process proceeds appropriate conductivity type dopants are introduced into the gas flow to create the desired conductivity type structure for whatever type memory cells are to be formed in the array. This process forms single crystal silicon in the openings 122 between the layers 120. In the embodiment with thyristors memory cells, the sequential dopants are p+-type, n-type, p-type, and n+-type providing the lateral thyristor anode, bases, and cathode, respectively.
[0069] A metal contact formation process then provides electrical connections 140 to the thyristor cathodes and connections to the select transistor gates 144, as shown in
[0070] As shown by
[0071] Next as shown in the cross section of
[0072] Next the electrical connections 170 previously formed are etched back, thus recessing the silicide and metal connections and providing space for the select transistor to be formed at the top of that string. The recesses are shown as small holes 190 in
[0073] Following this step, selective epitaxial growth 200 with n+, p and n-type dopants is used to form the source, channel and drain regions of the nmos select transistor at the top of each string of memory cells. This completes the formation of the memory array structure. Well-known further processing as described provides electrical connections to the desired regions of the memory array. See the discussion below with respect to
[0074] In implementations of the three-dimensional memory array when thyristors are used as memory cells, it may be desirable to also provide an assist gate for at least one of the base regions of each thyristor. A modification of the process described above provides such assist gates. This process is shown in
[0075] This process uses the same steps described above up through
[0076]
[0077]
[0078]
[0079] This description of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form described, and many modifications and variations are possible in light of the teaching above. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications. This description will enable others skilled in the art to best utilize and practice the invention in various embodiments and with various modifications as are suited to a particular use. The scope of the invention is defined by the following claims.