Optic Ultrasound Training Simulator
20190325786 ยท 2019-10-24
Assignee
Inventors
Cpc classification
B29C64/106
PERFORMING OPERATIONS; TRANSPORTING
B29C64/118
PERFORMING OPERATIONS; TRANSPORTING
B33Y10/00
PERFORMING OPERATIONS; TRANSPORTING
A61F2/14
HUMAN NECESSITIES
B33Y80/00
PERFORMING OPERATIONS; TRANSPORTING
G09B23/286
PHYSICS
International classification
B29D11/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Ocular ultrasound models, and ocular ultrasound training simulators using the same, along with methods of making and using the same, are described.
Claims
1. An ocular ultrasound model comprising: a globe having an anterior section and a posterior section; either (i) a first inner wall and a second inner wall, or (ii) a rod, extending from the globe at the posterior section; a first side wall extending at a first angle from a line tangent to a middle point on a first side of the globe; a second side wall extending at a second angle from a line tangent to a middle point on a second side of the globe; and a bottom wall extending between the two side walls, wherein the first and second inner walls or the rod extend from the globe to the bottom wall.
2. The ocular ultrasound model of claim 1, further comprising an enclosed chamber disposed within the anterior section.
3. The ocular ultrasound model of claim 2, wherein the enclosed chamber is formed from a first arc and a second arc, wherein the first arc is concave and the second arc is convex, the first arc having a different length than the second arc.
4. The ocular ultrasound model of claim 1, wherein the ocular ultrasound model is translucent.
5. The ocular ultrasound model of claim 1, wherein the ocular ultrasound model is soft and flexible.
6. The ocular ultrasound model of claim 1, wherein the first and second inner walls are substantially parallel to each other.
7. The ocular ultrasound model of claim 1, wherein the globe, the first and second inner walls or the rod, the first and second side walls, and the bottom wall all comprise the same plastic material.
8. The ocular ultrasound model of claim 1, further comprising a gelatinous substance in the globe.
9. The ocular ultrasound model of claim 1, comprising a first ultrasoundable chamber between the between the first side wall and the first inner wall, and a second ultrasoundable chamber between the second side wall and the second inner wall.
10. The ocular ultrasound model of claim 1, wherein the first angle approximately equals the second angle.
11. An ocular ultrasound model comprising: a globe having an anterior section and a posterior section, wherein the globe has an inner surface and an outer surface; either first and second inner walls or a rod extending from the globe at the posterior section; a first arc within the globe extending between two points on the inner surface, wherein the first arc comprises an anterior surface and a posterior surface; and a second arc within the globe extending between two points on the anterior surface of the first arc; wherein the first arc and the second arc define two chambers within the anterior section of the globe.
12. The ocular ultrasound model of claim 11, wherein one of the first arc or the second arc is concentric with the globe.
13. The ocular ultrasound model of claim 11, wherein the ocular ultrasound model is filled with a gelatinous substance.
14. An ocular ultrasound model comprising: a substantially spherical globe comprising an enclosed chamber which provides a representation, upon application of ultrasound waves, of a lens of a human eye; and walls or a rod extending from the globe which provide a representation, upon application of ultrasound waves, of an optic nerve of a human eye; wherein the entire ocular ultrasound model comprises a plastic material.
15. The ocular ultrasound model of claim 14, wherein the plastic material comprises acrylonitrile butadiene styrene (ABS) or polylactic acid (PLA).
16. The ocular ultrasound model of claim 14, wherein the ocular ultrasound model is filled with a gelatinous substance.
17. The ocular ultrasound model of claim 1, further comprising a retinal wall extending from a first point on an inner surface of the globe to a space within the globe near a second point on the inner surface, wherein the retinal wall does not cross more than half a width of the globe, the ocular ultrasound model providing a representation under ultrasound of a human eye having a retinal detachment.
18. The ocular ultrasound model of claim 1, the inner walls or the rod defining an optic nerve chamber between the globe and the bottom wall, wherein the optic nerve chamber has a narrower section and a wider section, the ocular ultrasound model providing a representation under ultrasound of a human eye having increased optic nerve diameter.
19. The ocular ultrasound model of claim 1, further comprising a foreign body wall extending from an inner surface of the globe, the ocular ultrasound model providing a representation under ultrasound of a human eye having an intraocular foreign body.
20. The ocular ultrasound of model of claim 1, further comprising a speckled area within the globe defined by a curvy wall extending between two points on an inner surface of the globe, wherein the curvy wall crosses over more than half a width of the globe, the ocular ultrasound model providing a representation under ultrasound of a human eye having a vitreous hemorrhage.
21. The ocular ultrasound model of claim 1, further comprising a speckled area defined by a curvy wall extending from a first point on an inner surface of the globe to a space near, but not touching, a second point on the inner surface, wherein the curvy wall crosses over more than half a width of the globe, the ocular ultrasound model providing a representation under ultrasound of a human eye having a vitreous detachment.
22. The ocular ultrasound model of claim 1, further comprising a dislocated lens chamber formed in a posterior section of the globe, the ocular ultrasound model providing a representation under ultrasound of a human eye having a dislocated lens.
23. The ocular ultrasound model of claim 22, further comprising a curvy wall extending from a first point on an inner surface of the globe to a second point on the inner surface of the globe, wherein the curvy wall defines a reduced globe space between the first arc and the curvy wall having a volume less than the volume of a space between the curvy wall and the globe in the posterior section, the ocular ultrasound model providing a representation under ultrasound of a human eye having a ruptured globe.
24. The ocular ultrasound model of claim 1, further comprising a foreign body wall extending from an inner surface of the globe, and a speckled area within the globe defined by a curvy wall extending between two points on an inner surface of the globe, wherein the curvy wall crosses over more than half a width of the globe, the ocular ultrasound model providing a representation under ultrasound of a human eye having an intraocular foreign body and a vitreous hemorrhage.
25. An ocular ultrasound training simulator comprising: a representation of a human head having two sockets each configured to receive an ocular ultrasound model; and an ocular ultrasound model of claim 1 configured to be inserted in at least one of the sockets.
26. A method of 3D-printing an ocular ultrasound model, the method comprising 3D printing a model out of a single plastic material with a layer height ranging from about 0.10 mm to about 0.25 mm, a shell of about 0.5 mm, a fill of 100%, a speed of about 35 mm/s, a nozzle temperature of about 240 C., and a bed temperature of about 125 C.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The patent or application file may contain one or more drawings executed in color and/or one or more photographs. Copies of this patent or patent application publication with color drawing(s) and/or photograph(s) will be provided by the U.S. Patent and Trademark Office upon request and payment of the necessary fees.
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DETAILED DESCRIPTION
[0053] Throughout this disclosure, various publications, patents, and published patent specifications are referenced by an identifying citation. The disclosures of these publications, patents, and published patent specifications are hereby incorporated by reference into the present disclosure in their entirety to more fully describe the state of the art to which this invention pertains.
[0054] Provided herein are 3D printed models of the eye that allow for an anatomically faithful representation of anatomy and pathology when used with ultrasound, along with methods of making and using the same, including as parts of a kit.
[0055] 3D printing involves the use of different types of materials (generally plastics, though there are biological materials that may be 3D printed) that are heated to melting and then extruded through a nozzle onto a platform. Before anything is printed, 3D animators use computer programs to build computer models of what is to be printed. There are numerous variables and settings involved beyond just the design and shape of the object to be printed, such as the type of material used, the temperature of the extruder, the shape and size of the nozzle, the speed of the printing, and so on.
[0056] Thus far, there has been little to no research in the ultrasound simulation art, in the healthcare field, on the uses and utilities of 3D printed models. Indeed, there is a significant technical hurdle that must be overcome in order to successfully 3D print ultrasound models which fairly represent anatomy. This is because air easily gets trapped in the walls of 3D printed models given how the material is extruded into layers. As those skilled in the art know, air is the enemy of ultrasound. Ultrasound waves reflect strongly wherever air meets biological tissue or other material. So, even a small bubble of air will reflect ultrasound waves away instead of allowing them to penetrate the material being examined Surprisingly, in accordance with the present disclosure, this challenge has been overcome by adjusting printing variables in the 3D printing process.
[0057] As the examples herein show, utlrasoundable ocular models were initially attempted to be 3D printed using PLA with default printing settings. However, it was found that these printed parts did not produce a good enough ultrasound image to represent the human eye. Without wishing to be bound by theory, it is believed this was due to air being trapped in the layers of the PLA material from the printing process. In order to overcome the problem of air being trapped in the layers of material, various parameters such as the size, temperature, and material were changed. ABS was printed at a higher temperature, which fixed most of the air problems that had been observed. Furthermore, various changes were made to the design of the models in order to eliminate unwanted reflections, as further described in the examples herein.
[0058] Provided herein is a normal eye model that creates anatomically accurate images under ultrasound that are comparable to live tissue. Also provided are eye models which create anatomically accurate images of ocular pathology which POCUS lends itself to most readily. As non-limiting examples, retinal detachment, lens dislocation, vitreous hemorrhage, foreign body, globe rupture, and increased optic nerve diameter can be represented through the use of ocular ultrasound models as described herein. The normal and abnormal models can be used for training purposes, for instance to train emergency medical personnel in diagnosing eye pathologies.
[0059] The ocular ultrasound models described herein can be 3D printed in two segments which are sealed together after filling the ocular ultrasound model with a suitable gel substance, described in more detail below.
[0060] As shown in
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[0062] The side walls 118, 120 each extend at the angle , to a bottom wall 126, which extends between the two side walls 118, 120. Two inner wallsa first inner wall 128 and a second inner wall 130which, together, form a chamber 132 which provides a representation of the optic nerve in an ultrasound image, extend from the outer surface 106 of the globe 102 in the posterior section 110 to the bottom wall 126. This creates a first ultrasoundable chamber 134, between the first side wall 118 and the first inner wall 128 from the globe 102 to the bottom wall 126, and a second ultrasoundable chamber 136, between the second side wall 120 and the second inner wall 130 from the globe 102 to the bottom wall 126. The first and second ultrasoundable chambers 134, 136 aid in ultrasound viewing by reducing reflections.
[0063] Although the optic nerve chamber 132 is depicted in
[0064] Referring to
[0065] In other embodiments, as depicted in
[0066] The iris of the eye is represented by an enclosed iris chamber 156 defined by the space within the globe 102 between the lens chamber 138 and the inner surface 104 of the globe 102 to the anterior side of the lens chamber 138. The shape of the iris chamber 156 may thus vary based on how the lens chamber 138 is formed. Accordingly,
[0067] Referring still to
[0068] To use under ultrasound, each of the chambers within the ocular ultrasound model, namely, the iris chamber 156, the lens chamber 138, the vitreous body chamber 158, the optic nerve chamber 132, the first ultrasoundable chamber 134, and the second ultrasoundable chamber 136 may be filled with a gelatinous substance prior to sealing or adhering the ocular ultrasound model together. The gelatinous substance can be any of a wide variety of substances including, but not limited to: gelatin, Jell-O, sugar-free Metamucil, agar, or combinations thereof. Suitable gelatinous substances include any substances, or combinations of substances, which allow for the ocular ultrasound model to provide a fair representation of a human eye under ultrasound. Once adhered together to form enclosed chambers filled with gel inside the model, the model is ready for use under ultrasound.
[0069] As seen in
[0070] While it is advantageous to create 3D printed models which provide fair representations of a normal human eye under ultrasound, it is nonetheless important to provide similar models which provide representations under ultrasound of human eyes having abnormal pathologies, for the sake of training medical personnel to diagnose such pathologies with ultrasound. Thus, further provided herein are 3D printed ocular ultrasound models which provide representations under ultrasound of human eyes having abnormal pathologies. Such models are useful for training physicians and other emergency medicine personnel in the diagnosis of common eye injuries and diseases.
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[0079] As described in the examples herein, the ocular ultrasound models may be 3D printed out of a suitable plastic material. Any plastic material is suitable so long as the printing parameters result in a printed model that provides a fair representation of a human eye under ultrasound. Non-limiting examples of plastic materials include ABS, PLA, nylon (polyamide), polyvinyl alcohol (PVA), polyethylene terephthalate (PET), or polyethylene trimethylene terephthalate (PETT). In some embodiments, the ocular ultrasound model is composed of acrylonitrile butadiene styrene (ABS). In other embodiments, the ultrasound model is composed of polylactic acid (PLA). In some embodiments, the ultrasound model is made entirely of a single plastic material. As described in the examples herein, ultrasoundable ocular models were 3D-printed from ABS using a variety of printing parameters, and it was determined that a nozzle temperature of about 240 C. and bed temperature of about 125 C., along with a layer height of about 0.2 mm, a fill of 100%, and a speed of about 35 mm/s provide optimal results. A fill of 100% eliminates possible airspace between layers of material. Higher temperatures may result in bubbles formed in the plastic. A thinner wall generally allows for more clarity in the ultrasound results. In some embodiments, the walls of the ocular ultrasound model are from about 0.10 mm to about 0.25 mm thick, or from about 0.15 mm to about 0.22 mm thick. However, the ocular ultrasound model may be 3D-printed from other materials using other printing parameters. As is common in 3D printing, the model sections can be printed on a suitable support or substrate which can can peeled off of the printed object. This can result in a rough surface (as seen in
[0080] In some embodiments, the ocular ultrasound models are 3D printed from a flexible or soft material to make the models more realistic feeling, thereby improving the user's experience learning from the ocular ultrasound models. Advantageously, soft models arem ore realistic to provide higher immersion, provide better contact with an ultrasound probe and gel to produce clear and wider imaging, and require the use of less gel.
[0081] Additionally, the ocular ultrasound models can be made to be translucent.
[0082] Extrusion processes inherently result in some bubbling in the plastic as it extrudes, and microscopic air gaps where the plastic is joining. However, the effects of these bubbles and air gaps can be minimized by printing parameters and techniques. For example, a polyjet printer can be used for improved results. Polyjet printing is a printing technique that sprays microscopically thin polymer layers as it builds up the print, while allowing for an exponentially higher print resolution. Polyjet printing can greatly limit the introduction of airspaces in the model, while at the same time allowing for the wall thickness to be reduced and thereby achieving an optimal balance of structural integrity and ultrasound scan clarity. However, any 3D printer can be used, including fused deposition modeling (FDM) printers. It is understood that the optimal printing parameters may vary depending on the type of 3D printer being used.
[0083] Further provided is a training simulator that can be used with the ocular ultrasound models.
[0084] In an alternative embodiment, as depicted in
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[0086] It is understood that the ocular ultrasound training simulator may further include other anatomical models for training purposes. For example, the ocular ultrasound training simulator may include more than merely a head, and for example may include an ultrasoundable representation of a torso.
[0087] The ocular ultrasound training simulator and ocular ultrasound models may be embodied in the form of a kit or kits. A non-limiting example of such a kit is a kit comprising an ocular ultrasound training simulator and two or more ocular ultrasound models in separate containers, where the containers may or may not be present in a combined configuration. Many other kits are possible, such as kits further including other anatomical models. In some embodiments, the kit includes ocular ultrasound models of both normal and abnormal pathology. In some embodiments, the kit includes ocular ultrasound models of each of a normal eye, retinal detachment, lens dislocation, vitreous hemorrhage, foreign body, globe rupture, and increased optic nerve diameter. The kits may further include instructions for using the components of the kit to practice the subject methods. The instructions for practicing the subject methods are generally recorded on a suitable recording medium. For example, the instructions may be present in the kits as a package insert or in the labeling of the container of the kit or components thereof. In other embodiments, the instructions are present as an electronic storage data file present on a suitable computer readable storage medium, such as a flash drive. In other embodiments, the actual instructions are not present in the kit, but means for obtaining the instructions from a remote source, such as via the internet, are provided. An example of this embodiment is a kit that includes a web address where the instructions can be viewed and/or from which the instructions can be downloaded. As with the instructions, this means for obtaining the instructions is recorded on a suitable substrate.
EXAMPLES
Example 1
[0088] A model was 3D printed out of PLA with an FDM printer using default PLA settings. The layer height was 0.25 mm, the shell was 1 mm, the fill was 20%, the speed was 80 mm/s, the nozzle temperature was 225 C., and the bed temperature was 70 C. The resulting printed model is pictured in
Example 2
[0089] A model was 3D printed out of PLA with an FDM printer using a layer height of 0.2 mm, a shell of 0.5 mm, a fill of 23%, a speed of 35 mm/s, a nozzle temperature of 200 C. (reduced from Example 1 in order to decrease the bubbles in the plastic), and a bed temperature of 70 C. The resulting printed model is pictured in
Example 3
[0090] A model was 3D printed out of PLA with an FDM printer using a layer height of 0.2 mm, a shell of 0.5 mm, a fill of 23%, a speed of 35 mm/s, a nozzle temperature of 200 C. (reduced from Example 1 in order to decrease the bubbles in the plastic), and a bed temperature of 70 C. The model was generically scaled. The printed model is pictured in
Example 4
[0091] A model was 3D printed out of ABS with an FDM printer using a layer height of 0.22 mm, a shell of 0.5 mm, a fill of 100% in order to eliminate possible airspace between the shell walls, a speed of 50 mm/s, a nozzle temperature of 250 C., and a bed temperature of 130 C. The printed model is pictured in
Example 5
[0092] A model was 3D printed out of ABS with an FDM printer using a layer height of 0.15 mm in an attempt to eliminate minute air spaces between layers, a shell of 0.5 mm, a fill of 100%, a speed of 35 mm/s for less bubbling, a nozzle temperature of 240 C., and a bed temperature of 125 C. The printed model is pictured in
Example 6
[0093] A model was 3D printed out of ABS with an FDM printer using a layer height of 0.2 mm, a shell of 0.5 mm, a fill of 100%, a speed of 35 mm/s, a nozzle temperature of 240 C., and a bed temperature of 125 C. The printed model is pictured in
[0094] Certain embodiments of the materials and methods disclosed herein are defined in the above examples. It should be understood that these examples, while indicating particular embodiments of the invention, are given by way of illustration only. From the above discussion and these examples, one skilled in the art can ascertain the essential characteristics of this disclosure, and without departing from the spirit and scope thereof, can make various changes and modifications to adapt the compositions and methods described herein to various usages and conditions. Various changes may be made and equivalents may be substituted for elements thereof without departing from the essential scope of the disclosure. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the disclosure without departing from the essential scope thereof.