Flow rate measurement device
10451470 ยท 2019-10-22
Assignee
Inventors
- Fumikazu Shiba (Nara, JP)
- Yuji Nakabayashi (Nara, JP)
- Kouichi Takemura (Nara, JP)
- Yuji Fujii (Nara, JP)
Cpc classification
G01F1/667
PHYSICS
G01F1/668
PHYSICS
International classification
G01F25/00
PHYSICS
G01F15/02
PHYSICS
Abstract
A flow rate measurement device of the present invention includes a flow rate signal detection unit for detecting a flow rate signal of a fluid to be measured flowing through flow path, flow rate calculation unit for calculating a flow rate from the flow rate signal detected by the flow rate signal detection unit, and oscillation circuit for generating a reference clock. Furthermore, the flow rate measurement device includes temperature calculation unit for calculating a temperature from a frequency change resulting from a temperature change of oscillation circuit, and flow rate correction unit for correcting the flow rate calculated by the flow rate calculation unit by obtaining an offset flow rate at a desired temperature based on the temperature calculated by temperature calculation unit. Thus, accuracy of flow rate measurement can be improved.
Claims
1. A flow rate measurement device comprising: a flow rate signal detection unit for detecting a flow rate signal of a fluid to be measured flowing through a flow path; a flow rate calculation unit for calculating a flow rate from the flow rate signal detected by the flow rate signal detection unit, the flow rate calculation unit having stored therein an offset flow rate determined by measuring flow rates at zero fluid flow; an oscillation circuit for generating a reference clock; a temperature calculation unit for calculating a temperature from a frequency change resulting from a temperature change of the oscillation circuit; and a flow rate correction unit for correcting the flow rate calculated by the flow rate calculation unit by obtaining a corrected offset flow rate at a desired temperature, based on the temperature calculated by the temperature calculation unit using a zero point flow reference voltage at two different temperatures spaced apart about a reference temperature and a corresponding reference clock signal of the oscillation circuit, and correcting the flow rate to reflect a temperature offset to the offset flow rate due to a temperature change by applying the corrected offset flow rate to the offset flow rate, wherein the flow rate correction unit stores predetermined relations between temperatures and offset flow rates with respect to two or more temperatures at two or more distinct time points.
2. A flow rate measurement device comprising: a pair of oscillators provided in a flow path through which a fluid to be measured flows, the oscillators transmitting and receiving an ultrasonic wave signal; a transmitting unit for driving a first oscillator of the pair of oscillators; a receiving unit for receiving the ultrasonic wave signal from a second oscillator of the pair of oscillators; a time measurement unit for measuring propagation time between transmission and reception of the ultrasonic wave signal; a flow rate calculation unit which measures a flow velocity of the fluid to be measured from the propagation time measured by the time measurement unit, and calculates a flow rate from the flow velocity, the flow rate calculation unit having stored therein an offset flow rate determined by measuring flow rates at zero fluid flow; an oscillation circuit for generating a reference clock for measuring the propagation time; a temperature calculation unit for calculating a temperature from a frequency change resulting from a temperature change of the oscillation circuit; and a flow rate correction unit for correcting the flow rate calculated by the flow rate calculation unit by obtaining a corrected offset flow rate at a desired temperature based on the temperature calculated by the temperature calculation unit using a zero point flow reference voltage at two different temperatures spaced apart about a reference temperature and a corresponding reference clock signal of the oscillation circuit, and correcting the flow rate to reflect a temperature offset to the offset flow rate due to temperature change by applying the corrected offset flow rate to the offset flow rate, wherein the flow rate correction unit stores predetermined relations between temperatures and offset flow rates with respect to two or more temperatures at two or more distinct time points.
3. The flow rate measurement device according to claim 1, wherein the flow rate correction unit includes a correction learning unit for learning a correction value of the offset flow rate specified by the propagation time measured by a time measurement unit and the temperature calculated by the temperature calculation unit.
4. The flow rate measurement device according to claim 2, wherein the flow rate correction unit includes a correction learning unit for learning a correction value of the offset flow rate specified by the propagation time measured by the time measurement unit and the temperature calculated by the temperature calculation unit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(11) Hereinafter, the exemplary embodiment of the present invention is described with reference to drawings. Note here that this exemplary embodiment is not construed to limit the present invention.
Exemplary Embodiment
(12) Hereinafter, a flow rate measurement device in accordance with an exemplary embodiment of the present invention is described by using
(13)
(14) As shown in
(15) Measurement device 6 of the flow rate measurement device includes a pair of oscillators composed of first oscillator 2 and second oscillator 3 for transmitting and receiving an ultrasonic wave, which are provided in the middle of flow path 1, transmitting unit 7, switching unit 8, receiving unit 9, and control unit 20, constituting a flow rate signal detection unit. At this time, for example, first oscillator 2 at one side is disposed at an upstream side of flow path 1 and second oscillator 3 at the other side is disposed at a downstream side of flow path 1, such that first oscillator 2 and second oscillator 3 face each other. Transmitting unit 7 drives first oscillator 2 or second oscillator 3. Receiving unit 9 receives an ultrasonic wave signal from first oscillator 2 or second oscillator 3. Switching unit 8 switches and supplies a drive signal of transmitting unit 7 to first oscillator 2 or second oscillator 3, and switches and supplies an ultrasonic wave signal received by second oscillator 3 or first oscillator 2 to receiving unit 9. Specifically, when switching unit 8 switches and supplies the drive signal of transmitting unit 7 to first oscillator 2, switching unit 8 switches and supplies the ultrasonic wave signal received by second oscillator 3 to receiving unit 9. Note here that void arrow 4 in flow path 1 shows a flow direction of a fluid flowing in flow path 1. First oscillator 2 and second oscillator 3 are disposed such that propagation path 5 of the ultrasonic wave transmitted and received by first oscillator 2 and second oscillator 3 intersects at angle with the flow direction of the fluid in flow path 1 shown by the alternate long and short dashed lines.
(16) Furthermore, measurement calculation device 25 of the flow rate measurement device includes at least time measurement unit 10, flow rate calculation unit 11, oscillation circuit 21, temperature calculation unit 22, and flow rate correction unit 23. Time measurement unit 10 measures propagation time of transmission and reception of the ultrasonic wave signal between first oscillator 2 and second oscillator 3. Flow rate calculation unit 11 measures a flow velocity of the fluid from the propagation time measured by time measurement unit 10, and further calculates a flow rate from the flow velocity. Oscillation circuit 21 generates a reference clock to measure the propagation time in time measurement unit 10. Temperature calculation unit 22 obtains a temperature from a frequency change (specifically, a frequency change of an oscillation generator that is a base of the reference clock) resulting from a temperature change in oscillation circuit 21, which is described later in detail. Flow rate correction unit 23 obtains an offset flow rate at a desired temperature from the flow rate calculated by flow rate calculation unit 11 based on the temperature calculated by temperature calculation unit 22, and corrects the flow rate of the measured fluid as the fluid to be measured.
(17) As mentioned above, the flow rate measurement device of this exemplary embodiment is configured.
(18) Hereinafter, a method for obtaining propagation time of an ultrasonic wave by using the flow rate measurement device of this exemplary embodiment, as an example of a general measurement operation of a flow velocity or a flow rate, is described by using
(19)
(20) Firstly, as shown in
(21) Then, an ultrasonic wave is transmitted from pulse-driven first oscillator 2 into flow path 1. The ultrasonic wave transmitted from first oscillator 2 propagates through the fluid to be measured, and is received by second oscillator 3.
(22) The received signal that is an ultrasonic wave signal received by second oscillator 3 and output from second oscillator 3 is input into receiving unit 9 through switching unit 8. The received signal input into receiving unit 9 is amplified in receiving unit 9. Thereafter, at a time point when the amplified received signal reaches a previously determined signal level at receiving timing, the completion of the receiving operation is determined.
(23) Then, at the time point when the completion of the receiving operation is determined, an operation of time measurement unit 10 is stopped. Specifically, receiving unit 9 generally includes a comparator and the like, compares a voltage value of a predetermined reference voltage and a voltage value of a received signal with each other, and, then, determines the completion of the receiving operation of the ultrasonic wave signal based on the compared results.
(24) Next, a flow velocity is obtained from time information t from a time when an operation of time measurement unit 10 is started until a time when the operation is stopped, by the following mathematical formula (7).
(25) Herein, t denotes measurement time obtained from time measurement unit 10, L denotes effective length between first oscillator 2 and second oscillator 3 in a flow direction, denotes an intersection angle made by a flow direction of a fluid and a the propagation direction of an ultrasonic wave, C denotes a sound velocity, and V denotes a flow velocity of a fluid to be measured. Thus, in general, flow velocity V of the fluid to be measured can be obtained from mathematical formula (7).
V=(1/cos )(L/t)C(7)
(26) Furthermore, as mentioned above, by switching the transmitting and receiving directions of first oscillator 2 and second oscillator 3, the propagation time from the upstream to the downstream of the fluid to be measured, and the propagation time from the downstream to the upstream of the fluid to be measured are measured. Thus, flow velocity V of the fluid to be measured can be calculated from the following mathematical formulae (8, 9, and 10).
t1=L/(C+Vcos )(8)
t2=L/(CVcos )(9)
V=(L/2cos )(1/t11/t2)(10)
(27) Herein, t1 denotes measurement time from the upstream to the downstream, and t2 denotes measurement time from the downstream to the upstream.
(28) As is apparent from mathematical formula (10), according to the above-mentioned method, it is possible to measure flow velocity V without being influenced by a variation of sound velocity C of the fluid to be measured. Therefore, the method is widely used for measurement of the flow velocity, flow rate, length, or the like.
(29) Furthermore, when flow velocity V of the fluid to be measured is determined from mathematical formula (10), by multiplying a sectional area of flow path 1 by flow velocity V, flow rate Q can be derived.
(30) Hereinafter, a conventional measurement operation of propagation time is described by using
(31) Firstly, measurement of time of an ultrasonic wave signal is started from a start signal at time t0 shown in (a) control unit 20 in
(32) The ultrasonic wave signal generated in first oscillator 2 propagates through flow path 1, and is detected as a received signal by second oscillator 3 at time t1 shown in (c) received wave in
(33) Specifically, as shown in
(34) Next, switching unit 8 switches transmitting and receiving functions of first oscillator 2 and second oscillator 3, and, then, the same operation is carried out. Then, time t2 until zero crossing point 16 of the received signal detected by first oscillator 2 is measured by time measurement unit 10. Then, based on time t2 measured by time measurement unit 10 and the above-mentioned time t1, flow velocity V and flow rate Q are calculated by flow rate calculation unit 11 using, for example, mathematical formula (10).
(35) Hereinafter, an operation of the reference clock generated in oscillation circuit 21 of the flow rate measurement device of this exemplary embodiment is described by using
(36)
(37) Firstly, as shown in (b) transmitted wave in
(38) Then, a point at which the received wave as the received signal that has been input into receiving unit 9 passes through a zero point as the reference voltage, that is, when the received signal reaches zero crossing point 16, shown in (c) received wave in
(39) However, when oscillation circuit 21 is allowed to oscillate at high speed in order to increase the resolution of the reference clock, much electric power is needed. Therefore, it is difficult to employ this method of allowing oscillation circuit 21 to oscillate at high speed in devices such as a flow rate measurement device operating with a battery, for example, a gas meter.
(40) Thus, in the flow rate measurement device of this exemplary embodiment, highly accurate time measurement is carried out by using, as the reference clock, reference clock B basically oscillating in several MHz, that is, an operation frequency of microcomputer or the like used by control unit 20, and operating at high speed in the vicinity of only receiving point ta shown in (e) reference clock B of
(41) Hereinafter, a method for carrying out time measurement with high accuracy by using reference clock B is described with reference to
(42) Firstly, the number of clocks of the reference clock shown in (d) reference clock of
(43) Next, propagation time is obtained by subtracting the time counted by the number of clocks of reference clock B between time t1 and time t12 from the time counted by the number of clocks of the reference clock to time t12. Thus, the propagation time can be measured with high accuracy and reduced electric power.
(44) In this case, reference clock B needs to start oscillation at a time point of time t1. Therefore, since an oscillation circuit such as a usual quartz oscillator has a slow rising, it is difficult to employ the oscillation circuit as an element for generating reference clock B. Furthermore, it is necessary to start oscillation of reference clock B asynchronously. Thus, the flow rate measurement device of this exemplary embodiment carries out measurement by using, for example, a ring oscillator as the oscillation circuit of reference clock B.
(45) However, an oscillation circuit, for example, a ring oscillator, which is implemented by the semiconductor shows temperature dependence property. Therefore, it is difficult to allow the oscillation frequency of, for example, a ring oscillator, to be constant in the range of the operation temperature of a flow rate measurement device.
(46) Oscillation circuit 21 of this exemplary embodiment uses a reference clock shown in (d) reference clock in
(47) Furthermore, when the oscillation frequency of the ring oscillator is regularly measured, by using temperature dependence property of the ring oscillator, a temperature of a measurement circuit including a ring oscillator can be calculated by temperature calculation unit 22.
(48) Hereinafter, a method for detecting a temperature by using temperature dependence property of a ring oscillator is specifically described by using
(49)
(50) As shown in
(51) For example, as shown in
(52) Note here that the relation between the oscillation frequency and the temperature may be obtained in advance when, for example, a semiconductor including a ring oscillator is checked, and may be stored in a nonvolatile memory section such as EPROM. Thus, a temperature can be obtained by reading out the oscillation frequency of reference clock B from the memory section without measuring them regularly. As a result, calculation of temperature calculation unit 22 can be facilitated.
(53) From the above, a temperature can be obtained easily and accurately in temperature calculation unit 22 by using temperature characteristics of oscillation circuit 21.
(54) Hereinafter, a method for correcting an offset flow rate by using the obtained temperature is described by using
(55)
(56) In other words, as mentioned above, a semiconductor such as a ring oscillator to be used as reference clock B oscillating at high speed has temperature dependence property. Similarly, an electronic circuit constituting measurement calculation device 25 or the like also has temperature dependence property. Therefore, a reference voltage as a zero point for detecting a zero crossing point also changes depending upon temperatures.
(57) For example, when a reference voltage at a temperature of 25 C. usually called room temperature shown in (c) received wave in
(58) Furthermore, in the property of the zero crossing point, the temperature characteristics by a path from transmitting unit 7 to receiving unit 9 is different between a case where first oscillator 2 at the upstream side is the transmission side and a case where second oscillator 3 at the downstream side is the transmission side. At this time, not only the zero reference but also the propagation time itself becomes different. In other words, when the propagation time is different, as mentioned above, an offset flow rate is generated in a flow rate in calculation of the flow rate.
(59) Thus, the above-mentioned offset flow rate is corrected by flow rate correction unit 23 by using the temperature calculated by temperature calculation unit 22 and the flow rate calculated by flow rate calculation unit 11. Thus, the flow rate can be obtained more accurately by returning the corrected flow rate to flow rate calculation unit 11.
(60) For example, a temperature of a gas meter may be increased to about 50 C. when the gas meter receives direct sunlight in the daytime. Then, in the daytime, the temperature of the gas meter is substantially constant at an increased temperature. On the other hand, the temperature is decreased to about 10 C. in the nighttime, and to 10 C. or lower in winter in cold districts. As in daytime, the temperature is substantially constant.
(61) Furthermore, in the above-mentioned time zone, gas is not usually used in many cases. Therefore, a gas flow rate detected by the flow rate measurement device continues to be zero in many cases. Thus, when the flow rate calculated by flow rate calculation unit 11 continues to be a value not zero although the use of gas is zero in the above-mentioned time zone, the actual flow rate is regarded as zero. Then, the measured value of the flow rate, not zero, is stored as an offset flow rate, which is generated in measurement devices such as first and second oscillators and a circuit constituting the measurement calculation device, in flow rate correction unit 23 together with temperatures at that time. Thus, temperatures and offset flow rates at two points, that is, at high temperature time in the daytime and at low temperature time in the nighttime are stored.
(62) On the other hand, an offset flow rate at temperatures other than the high temperature in the daytime and the low temperatures in the nighttime can be corrected by estimating an offset flow rate by, for example, interpolation between two points, i.e., the flow rate at high temperature time and at low temperature time, by using temperatures calculated by temperature calculation unit 22 using reference clock B of oscillation circuit 21 as mentioned above. At this time, measurement of temperatures can be carried out by regularly measuring frequency shown in
(63) Note here that time during which the zero flow rate continues is different dependent upon users. Thus, when a constant flow rate successively and continuously flows at a predetermined flow rate or less as in the above-mentioned daytime or nighttime, it is determined that the offset flow rate component is included. Then, the temperature and the offset flow rate are stored in a correction learning unit of flow rate correction unit 23 for learning. Specifically, the correction learning unit stores the relation between the temperatures and the offset flow rates at least at two temperatures such as a temperature in the daytime and a temperature in the nighttime.
(64) Thus, the offset flow rate at the zero flow rate is corrected by temperature, and highly accurate flow rate calculation can be achieved.
(65) Note here that the offset flow rates at not only temperatures at two points of high temperature time and low temperature time but also at temperatures at three points further including a point of room temperature may be stored by measuring in advance in a manufacturing process of a flow rate measurement device or a manufacturing process of a measurement unit (for example, a circuit board). Thus, since the temperatures of the measurement unit can be stored in a state in which they are managed, the temperatures can be stored more accurately than in the case where temperatures are self-learned in a state in which they are set.
(66) Furthermore, the flow rate measurement device of this exemplary embodiment need not to be additionally provided with a specially purposed temperature detection unit such as a thermistor and a thermocouple, so that temperatures can be easily obtained.
(67) Furthermore, in the flow rate measurement device of this exemplary embodiment, reference clock B such as a ring oscillator can be configured on the same semiconductor as an electronic circuit for achieving flow rate calculation unit 11 from transmitting unit 7. Therefore, a temperature of the semiconductor itself can be detected. As a result, temperature characteristics of a measurement circuit unit including a measurement semiconductor provided with a ring oscillator or the like can be corrected further accurately. At this time, even when reference clock B cannot be configured on the same semiconductor, it may be configured on the same printed circuit board. In this case, the neighboring temperature can be detected accurately.
(68) In the above-mentioned exemplary embodiment, as a method for measuring a flow rate, an example using an ultrasonic wave is described. However, the method is not limited to this example. Any flow rate measurement devices, for example, a thermal flow rate measurement device using other thermal method of flow measurement, can be applied as long as the devices include a clock for managing time. In particular, since digital method devices are basically provided with a clock (an oscillation generator), the same offset flow rate can be adjusted by using temperature characteristics of the clock (the oscillation generator). Furthermore, when a ring oscillator is used in order to measure time more accurately, the same effect can be expected.
(69) As described above, a flow rate measurement device of the present invention includes a flow rate signal detection unit for detecting a flow rate signal of a fluid to be measured flowing through a flow path, a flow rate calculation unit for calculating a flow rate from the flow rate signal detected by the flow rate signal detection unit, and an oscillation circuit for generating a reference clock. Furthermore, the flow rate measurement device includes a temperature calculation unit for calculating a temperature from a frequency change resulting from a temperature change of the oscillation circuit, and a flow rate correction unit for correcting the flow rate calculated by the flow rate calculation unit by obtaining an offset flow rate at a desired temperature based on the temperature calculated by the temperature calculation unit.
(70) With this configuration, it is possible to obtain a temperature at high accuracy and to obtain an offset flow rate at the temperature. Thus, the measured flow rate can be corrected by the offset flow rate from the calculated flow rate at a desired temperature. As a result, a highly accurate flow rate measurement device which is not affected by a temperature change.
(71) Furthermore, the flow rate measurement device of the present invention includes a pair of oscillators which are provided in a flow path through which a fluid to be measured flows, and which transmit and receive an ultrasonic wave signal; a transmitting unit for driving a first oscillator of the pair of oscillators; a receiving unit for receiving the ultrasonic wave signal from a second oscillator of the pair of oscillators; a time measurement unit for measuring propagation time between transmission and reception of the ultrasonic wave signal; a flow rate calculation unit which measures a flow velocity of the fluid to be measured from the propagation time measured by the time measurement unit, and calculates a flow rate from the flow velocity. Furthermore, the flow rate measurement device includes an oscillation circuit for generating a reference clock for measuring the propagation time; a temperature calculation unit for calculating a temperature from a frequency change resulting from a temperature change of the oscillation circuit; and a flow rate correction unit for correcting the flow rate calculated by the flow rate calculation unit by obtaining an offset flow rate at a desired temperature based on the temperature calculated by the temperature calculation unit.
(72) With this configuration, a measured flow rate can be corrected by an offset flow rate at a desired temperature from the flow rate calculated based on the temperature. As a result, it is possible to achieve a highly accurate flow rate measurement device which is not affected by the temperature change.
(73) Furthermore, in the flow rate measurement device of the present invention, the flow rate correction unit includes a correction learning unit for learning a correction value of the offset flow rate specified by the propagation time measured by the time measurement unit and the temperature calculated by the temperature calculation unit.
(74) With this configuration, the flow rate correction unit includes a correction learning unit for learning a correction value of an offset amount. This permits correction by learning the offset amount by a temperature. As a result, correction accuracy can be improved, or the like.
INDUSTRIAL APPLICABILITY
(75) According to the present invention, a flow rate of a fluid to be measured can be measured accurately by correcting a flow rate calculated by the flow rate calculation unit by an offset flow rate at a desired temperature based on a temperature obtained from a frequency change of an oscillation circuit. Thus, the present invention is useful for technical field of a flow rate measurement device for measuring a flow rate of a fluid to be measured, for example, gas, water, or the like, by using measurement of propagation time of an ultrasonic wave.