Low reflective and superhydrophobic or super water-repellent glasses and method of fabricating the same
10450225 ยท 2019-10-22
Assignee
Inventors
- Myoung Woon Moon (Seoul, KR)
- Heon Ju Lee (Seoul, KR)
- Jeong Sim Lee (Seoul, KR)
- Tae Jun Ko (Seoul, KR)
- Kyu Hwan Oh (Seoul, KR)
- Do Hyun KIM (Seoul, KR)
- Eu Sun Yu (Seoul, KR)
Cpc classification
B81C2201/0132
PERFORMING OPERATIONS; TRANSPORTING
B81C1/00031
PERFORMING OPERATIONS; TRANSPORTING
C03C15/00
CHEMISTRY; METALLURGY
B81C1/00111
PERFORMING OPERATIONS; TRANSPORTING
International classification
C03C17/42
CHEMISTRY; METALLURGY
B81C1/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to a glass having a surface with improved water-repellency or hydrophobicity and low reflectance, and a fabrication method thereof. A technology is employed, in which a thin film containing silicon or silicon oxide is formed on the glass surface, the nano-structures are formed by selective etching treatment using a reactive gas such as CF.sub.4 or the like to provide superhydrophobicity and low reflectance properties, and a material with low surface energy is coated onto the nano-structures. The fabrication method of the low-reflective and superhydrophobic or super water-repellent glass may execute deposition and etching processes for the glass having the superhydrophobicity and the low reflectance, and provide excellent superhydrophobicity and low reflectance to the surface of the glass which was difficult to be treated. Also, the method is sustainable due to non-use of a toxic etching solution during these processes. The superhydrophobic and low-reflective glass can be applied to various fields, such as high-tech smart devices, vehicles, home appliances and so forth.
Claims
1. A method for fabricating a low-reflective and superhydrophobic or super water-repellent glass with a predetermined reflectance, water contact angle, and contact angle hysteresis, the method comprising: a first step of preparing a thin film-deposited glass, wherein the thin film has a predetermined thickness, and comprises any one selected from the group consisting of silicon, silicon oxide and a combination thereof, and is deposited on an entire or partial surface of the glass; a second step of fabricating an etched glass, wherein the surface of the thin film-deposited glass is selectively etched to have needle-like or pillar-like nano-protrusions with a predetermined height on the entire or partial surface thereof; and a third step of preparing the low-reflective and superhydrophobic or super water-repellent glass by forming a hydrophobic coating layer on the surface of the etched glass with the nano-protrusions, wherein the surface of the thin film-deposited glass is selectively etched by a plasma etching treatment using a reactive gas for a treatment time of 30 minutes to 90 minutes, and wherein the first step comprises preparing a mixed gas of a silicon compound and a nitrogen compound and transforming the mixed gas into a plasma phase.
2. The method of claim 1, wherein the nano-protrusions comprises needle-like or pillar-like nano-protrusions with a height of 10 nm to 500 nm.
3. The method of claim 1, wherein the nano-protrusions have a high aspect ratio of 1 to 20.
4. The method of claim 1, wherein the thin film in the first step is formed by at least one process selected from the group consisting of sputtering, plasma enhanced chemical vapor deposition (PECVD), e-beam evaporation, and thermal evaporation.
5. The method of claim 1, wherein the thin film in the first step is formed with a thickness of 100 nm to 1000 nm.
6. The method of claim 1, wherein the etching process in the second step is carried out by at least one method selected from the group consisting of plasma etching, reactive ion etching, ion-milling, and electro discharge machining (EDM).
7. The method of claim 1, wherein the reactive gas comprises any one selected from the group consisting of CF.sub.4, CHF.sub.3, C.sub.2F.sub.6, C.sub.2Cl.sub.2F.sub.4, C.sub.3F.sub.8, C.sub.4F.sub.8, SF.sub.6 and a combination thereof.
8. The method of claim 1, wherein the plasma etching treatment is performed under a condition that a plasma acceleration voltage is in a range of 100 V to 1000 V and a plasma etching pressure is in a range of 1 Pa to 10 Pa.
9. The method of claim 1, wherein the hydrophobic coating layer formed in the third step has a thickness of 1 nm to 100 nm.
10. The method of claim 1, wherein the hydrophobic coating layer in the third step is a hydrocarbon-based hydrophobic thin film with a predetermined thickness comprising silicon and oxygen, or a hydrocarbon-based hydrophobic thin film comprising fluorine.
11. The method of claim 1, wherein the hydrophobic coating layer in the third step is deposited using a plasma enhanced chemical vapor deposition (PECVD).
12. The method of claim 11, wherein the plasma enhanced chemical vapor deposition is performed under a condition that a precursor gas comprising 0 to 30 percentage by volume (vol %) of argon gas and 70 vol % to 100 vol % of hexamethyldisiloxane (HMDSO) gas is utilized, and each R.F power supply and bias voltage is set in a range of 10 W to 200 W and 100 V to 1000 V.
13. The method of claim 1, wherein a volume ratio of the silicon compound/the nitrogen compound is 5.5 to 48.8.
14. The method of claim 1, wherein the silicon compound is at least one selected from the group consisting of SiH.sub.4 and HMDSO.
15. The method of claim 1, wherein the nitrogen compound is at least one selected from the group consisting of N.sub.2O and NO.
16. The method of claim 1, wherein the surface of the thin film-deposited glass is selectively etched by a plasma etching treatment using a reactive gas for a treatment time of 60 minutes to 90 minutes.
Description
BRIEF DESCRIPTION OF DRAWINGS
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BEST MODE FOR CARRYING OUT THE INVENTION
(11) Hereinafter, embodiments of the present invention will be described below in detail with reference to the accompanying drawings to be feasibly practiced by those skilled in the art the present disclosure belongs to. However, the present disclosure can be implemented into various alternatives, and may be not limited to the following Examples to be explained herein.
(12) 1. Fabrication of the Low-Reflective and Superhydrophobic or Super Water-Repellent Glass
(13) Fabrication of the Low-Reflective and Superhydrophobic or Super Water-Repellent Glass of Examples 1-1 to 1-6
(14) In accordance with Examples 1-1 to 1-6 hereinafter, this description will be given of a process of fabricating a glass having a surface exhibiting superhydrophobicity or super water-repellency and low reflectance, in a manner of forming nano-protrusions on a glass surface deposited with a SiO.sub.2 thin film, which contains any one selected from a group consisting of silicon, silicon oxide and a combination thereof, and carrying out a hydrophobic coating for the glass surface.
(15) A SiO.sub.2 thin film was deposited in a thickness of 1000 nm on a general glass (soda lime glass). The SiO.sub.2 thin film deposition was carried out through a plasma-enhanced chemical vapor deposition (PECVD) process, in a manner of mixing SiH.sub.4 with N.sub.2O gas in a volume ratio of 1:50, transforming the mixed gas into a plasma phase, and depositing the plasma gas onto the glass.
(16) A CF.sub.4 plasma treatment was carried out on the glass (deposited glass) having the SiO.sub.2 thin film thereon to form microstructures. The CF.sub.4 plasma treatment was performed by adjusting a treatment time under a condition that a bias voltage was 600 V and a deposition pressure was 30 mtorr. The CF.sub.4 plasma treatment for the deposited glass was executed by adjusting the treatment time to 1 min, 5 min, 15 min, 30 min, 60 min or 90 min, thereby preparing corresponding etched glasses which then served as etched glass samples of Examples 1-1 to 1-6, respectively.
(17) The etched glass samples of Examples 1-1 to 1-6 were coated with a hydrophobic thin film, respectively. The coating of the hydrophobic thin film was carried out through PECVD using hexamethyldisiloxane (HMDSO) gas for 15 sec under a condition of 10 mtorr and 400 V.
(18) Subsequently, characteristics of the low-reflective and superhydrophobic or super water-repellent glass of each of Examples 1-1 to 1-6 having the hydrophobic coating layer and all were evaluated.
Comparative Example 1
(19) Characteristic evaluation was carried out for a sample as a glass of Comparative Example 1, which was obtained without SiO.sub.2 thin film deposition or CF.sub.4 plasma treatment with respect to the glass which was the same as the general glass (soda lime glass) used in Example 1.
(20) Fabrication of the Glass of Comparative Examples 2-1 to 2-6
(21) Each glass of Comparative Examples 2-1 to 2-6 was produced by CF.sub.4 plasma treatment without a SiO.sub.2 thin film deposition on the glass which was the same as the general glass (soda lime glass) used in Example 1. The CF.sub.4 plasma treatment was the same as that carried out in each of Examples 1-1 to 1-6. The etched glass of each of Comparative Examples 2-1 to 2-6, which was the glass whose surface was etched by the CF.sub.4 plasma treatment, was coated with a hydrophobic thin film, equally as done in Examples 1-1 to 1-6, thereby fabricating samples of Comparative Examples 2-1 to 2-6.
(22) To correspond to Examples 1-1 to 1-6 described above, the glass of each of Comparative Examples 2-1 to 2-6 also was fabricated by diversely modulating the plasma treatment time, and served as the samples of Comparative Examples 2-1 to 2-6 (i.e., treated for each treatment time of 1 min, 5 min, 15 min, 30 min, 60 min and 90 min). Thus, characteristics of the obtained samples were evaluated.
(23) Fabrication of the Glass of Comparative Examples 3 and 4
(24) Only a SiO.sub.2 thin film was coated on the general glass (soda lime glass), which was the same as that of Example 1, without an additional plasma treatment or a formation of a hydrophobic coating layer. The resulting glass was utilized as a sample of Comparative Example 3.
(25) Also, the same hydrophobic coating layer (HMDSO) as those of Examples 1-1 to 1-6 was formed on the general glass (soda lime glass), without the SiO.sub.2 thin film deposition or the CF.sub.4 plasma treatment. As a result, the obtained glass served as a sample of Comparative Example 4.
(26) 2. Evaluation on Superhydrophobicity/Super-Water Repellency of the Low-Reflective and Superhydrophobic or Super Water-Repellent Glass
(27) Hereinafter, measurement of a contact angle was executed using a Goniometer (Data Physics instrument Gmbh, OCA 20L). This instrument allowed for measurement of an optical image and a contact angle with respect to a sessile droplet on a surface of glass. The contact angle hysteresis was measured based on a difference between an advancing contact angle and a receding contact angle.
(28) Water Contact Angle Measurement of Comparative Examples 1 and 2-5, and Example 1-5
(29) A contact angle for pure water on the surface of the sample of Comparative Example 1, which was a pure glass without any treatment, was measured as shown in
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(32) Measurement of the Water Contact Angle Changes According to Etching Treatment Time
(33) With respect to pure water, contact angles and contact angle hysteresis of the low-reflective and superhydrophobic or super-water-repellent glass samples, which were fabricated by adjusting the etching treatment time in Examples 1-1 to 1-6, were illustrated in forms of graphs in
(34) Referring to the graph of
(35) Referring to the graph of
(36) 3. Evaluation on Low Reflectance and Optical Transmittance of the Low-Reflective and Superhydrophobic or Super Water-Repellent Glass
(37) Low reflectance and optical transmittance were evaluated using those samples of Comparative Examples and Examples prepared in Item 1.
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(39) Referring to the results shown in
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(41) Referring to the graph of the reflectance measurement results of
(42) Referring to the graph of the transmittance measurement results of
(43) That is, the samples having the nano-protrusions on the glass due to etching of the thin film do not have a great difference from the existing glass prior to the etching treatment. However, it can be understood, in association with the samples of Examples 1-5 and 1-6, that reduction of both reflectance and transmittance results from a structural cause that the glass itself has been etched.
(44) The plasma-treated glass without formation of the SiO.sub.2 thin film, as similar to the samples of Comparative Examples 2-1 to 2-6, did not show visibly significant change in reflectance, and exhibited a contact angle of about 90, which was as great as HMDSO coating layer, namely, the hydrophobic thin film. However, when the nano-protrusions were formed after the SiO.sub.2 thin film deposition as shown in Examples, low reflectance was actually observed and simultaneously the water contact angle was about 160. Therefore, it was confirmed that a glass surface having superhydrophobicity or super water-repellency could be fabricated.
(45) 4. Evaluation on the Microstructure of the Low-Reflective and Superhydrophobic or Super Water-Repellent Glass
(46) To observe the microstructures of the samples of Examples and Comparative Examples, front and sectional microstructures thereof were observed using an SEM.
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(48) The surface of the glass having the predetermined patterns, as similar to the above nano-pillar structure, actually exhibited reduced reflectance and increased superhydrophobicity or super water-repellency when viewed with naked eyes.
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(50) Referring to
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(52) That is, the surface pattern of the low-reflective and superhydrophobic glass was controllable depending on the etching treatment time. When the etching duration was set to be 1 min, the needle-like or pillar-like nano-protrusions were not clearly formed, and it was observed as a time point that the nano-protrusions which were about 1 nm in length started to be formed.
(53) When the etching was carried out for about 5 min, the nano-protrusions of about 5 nm were irregularly distributed. When etched for 15 min, both nano-protrusions of 200 nm and small nano-protrusions of about 100 nm were coexistent. From when etched for about 15 min, the clear superhydrophobicity of the glass surface started to be visible.
(54) As shown in
(55) Starting from the 60-minute treatment, all of the existing SiO.sub.2 thin film are etched out and even the lower glass itself may be etched, such that the nano-protrusions has a thicker and longer shape. The length of the nano-protrusions is about 500 nm. After the treatment for 90 min, it was confirmed that the length of the protrusion was rather shortened because an upper portion of the glass may be etched.
(56) 5. Evaluation on Durability of the Low-Reflective and Superhydrophobic or Super Water-Repellent Glass
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(59) The preferred embodiments of the present disclosure have been described in detail so far, but the claims of the present disclosure may not be limited to those embodiments, but many alternatives and improvements made by those skilled in the art using the basic conception of the present disclosure, defined in the following claims, are belonging to the scope of the present disclosure.