Method for heat-treating a manganese steel product and manganese steel product
10450622 ยท 2019-10-22
Assignee
Inventors
Cpc classification
C21D1/78
CHEMISTRY; METALLURGY
International classification
C21D1/18
CHEMISTRY; METALLURGY
Abstract
A method for heat treating a manganese steel product whose alloy comprises: a carbon fraction (C) between 0.09 and 0.15 wt. %, and a manganese fraction (Mn) in the range of 3.5 wt. %Mn4.9 wt. %, the method comprising: performing a first annealing process (S4.1) with the substeps heating (E1) the steel product to a first holding temperature (T1), which lies above 780 C., holding (H1) the steel product during a first time period (1) at the first holding temperature (T1), cooling (A1) the steel product, performing a second annealing process (S4.2) with the substeps heating (E2) the steel product to a holding temperature (T2), which lies above 630 C. and below 660 C., holding (H2) the steel product during a second time period (2) at the holding temperature (T2), cooling (A2) the steel product.
Claims
1. Method for heat treating a manganese steel product: the method comprising the following steps: providing a steel product, selected from the group consisting of a hot-rolled manganese steel product and a cold rolled manganese steel product, whose alloy comprises: a carbon fraction (C) between 0.09 and 0.15 wt. %, and a manganese fraction (Mn) in the range of 4.0 wt. %Mn4.9 wt. %, and fractions of bainite microstructure, performing a first annealing process (S4.1) with the following substeps heating (E1) the steel product to a first holding temperature (T1), which lies above 780 C., holding (H1) the steel product during a first time period (1) at the first holding temperature (T1) thereby allowing austenite (v) formation, cooling (A1) the steel product, performing a second annealing process (S4.2) with the following substeps heating (E2) the steel product to a holding temperature (T2), which lies above 630 C. and below 660 C., holding (H2) the steel product during a second time period (2) at the holding temperature (T2) thereby allowing the formation of the two phases ferrite and austenite, cooling (A2) the steel product, wherein the cooling (A1; A2) of the steel product during the first annealing process (S4.1) and during the second annealing process (S4.2) is carried out at a cooling rate which lies between 25 Kelvin/second and 200 Kelvin/second, and wherein the second annealing process (S4.2) is carried out subsequently to the first annealing process (S4.1).
2. The method according to claim 1 wherein the first cooling of the steel product (A1) and the second cooling of the steel product (A2) are carried out at a cooling rate which lies between 40 Kelvin/second and 150 Kelvin/second.
3. The method according to claim 1, wherein during the first annealing process (S4.1) and during the second annealing process (S4.2) the heating (E1; E2) is carried out at a heating rate which lies between 4 Kelvin/second and 50 Kelvin/second.
4. The method according to claim 1, wherein the alloy additionally comprises: a silicium fraction (Si), an aluminium fraction (Al), and a chromium fraction (Cr), wherein the following relationship between the silicium fraction (Si), aluminium fraction (Al) and chromium fraction (Cr) holds: 0.3 wt. %Si+Al+Cr3 wt. %.
5. The method according to claim 4, wherein the chromium fraction (Cr) is always less than 0.4 wt. % and the silicium fraction (Si) lies between 0.25 and 0.7 wt. %.
6. The method according to claim 5, wherein the silicium fraction (Si) lies in the range of 0.3Si0.6.
7. The method according to claim 4, wherein the following relationship between the silicium fraction (Si), aluminium fraction (Al) and chromium fraction (Cr) holds: 1.2 wt. %Si+Al+Cr2 wt. %.
8. The method according to claim 1, wherein the alloy composition additionally comprises a nitrogen fraction (N) which lies in the range between 0.004 wt. % and 0.012 wt. %.
9. The method according to claim 8, wherein the nitrogen fraction (N) lies in the range between 0.004 wt. % and 0.006 wt. %.
10. The method according to claim 1, wherein during the first annealing process (S4.1) the cooling (A1) of the steel product is carried out so that the course of the temperature (T) of a corresponding cooling curve plotted over the time (t) passes through a region of bainite formation (50).
11. The method according to claim 1, wherein by admixing or adding silicium (Si) and aluminium (Al) a region of bainite formation (50) during cooling (A1) of the steel product is shifted in a direction of a more rapid cooling.
12. The method according to claim 1, wherein the first time period (1) lies in the range of 3110 minutes.
13. The method according to claim 12, wherein the first time period (1) lies in the range of 415 minutes.
14. The method according to claim 1, wherein the second time period (2) is in the range of 325 hours.
15. The method according to claim 14, wherein the second time period (2) is in the range of 3.524.5 hours.
Description
DRAWINGS
(1) Exemplary embodiments of the invention are described in detail hereinafter with reference to the drawings.
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DETAILED DESCRIPTION
(12) The invention is concerned with multi-phase medium manganese steel products which comprise martensite, ferrite and retained austenite regions or phases and optionally also bainite microstructures. That is, the steel products of the invention are characterized by a special structure arrangement which is here also designated according to the embodiment as multi-phase structure or, if bainite is present, as multi-phase bainite structure. In particular it is concerned with cold strip steel products.
(13) In some cases in the following there is talk of steel (intermediate) products when it is a question of emphasizing that it is not the finished steel product but a preliminary or intermediate product in a multi-stage production process. The starting point for such production processes is usually a melt. In the following, the alloy composition of the melt is specified since on this side of the production process the alloy composition can be influenced relatively precisely (e.g. by adding components such as silicium). The alloy composition of the steel product normally differs only insignificantly from the alloy composition of the melt.
(14) The term phase is defined here inter alia by its composition of fractions of the components, enthalpy content and volume. Different phases are separated from one another by phase boundaries in the steel product.
(15) The components or constituents of the phases can either be chemical elements (such as Mn, Ni, Al, Fe, C, . . . etc.) or neutral molecular aggregates (such as FeSi, Fe.sub.3C, SiO.sub.2, etc.) or charged molecular aggregates (such as Fe.sup.2+, Fe.sup.3+, etc.).
(16) All quantities or fractional information are hereinafter given in percentage by weight (wt. % for short) unless mentioned otherwise. If information for the composition of the alloy or the steel product is given, in addition to the materials or substances explicitly listed, the composition comprises as basic material iron (Fe) and so-called unavoidable impurities which always occur in the melt bath and are also shown in the resulting steel product. All wt. % information should therefore always be made up to 100 wt. %.
(17) The mild medium manganese steel products of the invention all have a manganese content which is between 3.5 and 4.9 wt. %, where here also the specified limits belong to the range for this purpose.
(18) According to the invention, steel products which proportionately comprise a bainite microstructure are preferred. A bainite microstructure is a type of intermediate stage structure which is typically formed at temperatures between those for the pearlite or martensite formation, as will be explained in detail by reference to
(19) The bainite microstructure according to the invention usually occurs in a type of conglomerate together with ferrite.
(20) The invention focuses on a combination of alloy composition (of the melt) and process steps for the heat treatment of the steel intermediate product in order to achieve fractions of bainite microstructure in the overall structure of the steel product.
(21) In all embodiments both the information in matters of alloy composition and also the process steps of the invention are jointly used, since the best results are thus achieved. However also taking into account the statements in matters of alloy composition, already yields remarkable results for example in relation to the formability (e.g. during cold rolling).
(22) The steel products of the invention can be produced using any smelting method. These steps are not the subject matter of the invention. Details are not explained here since they are sufficiently known to the person skilled in the art. The starting point is always an alloy of the melt or of the steel intermediate product which according to the invention at least meets the following criteria, which comprises the following fractions in addition to iron: a carbon fraction C between 0.09 and 0.15 wt. %, a manganese fraction Mn in the range of 3.5 wt. % Mn 4.9 wt. %. The manganese fraction Mn in all embodiments of the invention preferably lies between 4.1 and 4.9 wt. %.
(23) The aluminium fraction Al in all embodiments of the invention preferably lies in the range of 0.0005Al1 wt. % and in particular in the range of 0.0005Al0.0015.
(24) Preferably all embodiments of the invention comprise a silicium fraction Si, an aluminium fraction Al, and a chromium fraction Cr.
(25) It is important that the following relationship holds for the silicium fraction Si, aluminium fraction Al and chromium fraction Cr: 0.3 wt. %Si+Al+Cr3 wt. % and in particular 0.3 wt. %Si+Al+Cr2 wt. %. As a result of this specification of the relationship between the silicium fraction Si, the aluminium fraction Al and the chromium fraction Cr, a stabilization of the ferritic phase(s) in the steel product is achieved. The ferritic phase(s) have a not insignificant fraction of the ultrafine average grain size of the steel product.
(26) Preferably all the embodiments of the invention comprise a chromium fraction Cr which is less than 0.4 wt. %.
(27) In addition or additionally to the chromium fraction Cr, all embodiments of the invention comprise a silicium fraction Si which lies between 0.25 and 0.7 wt. %. In particular, the silicium fraction lies in the range 0.3Si0.6.
(28) According to the invention, the alloy of the steel products in all embodiments preferably comprises silicium fractions Si or aluminium fractions Al. By reducing the silicium fractions Si and aluminium fractions Al compared to other previously known steels, the bainitization can be intensified. That is, the reduction of the silicium fractions Si and aluminium fractions Al, as specified by the invention, leads to a promotion of the bainitic conversion. This is achieved by shifting the bainite region 50 in the conversion diagram (see
(29)
(30) A ZTU diagram is a material-dependent time-temperature conversion diagram. That is, a ZTU diagram shows the extent of the conversion as a function of time for a continuously decreasing temperature. Overall eight curves are plotted in this diagram and in the diagrams of
(31) The melt 232 according to
(32) The further one of the eight curves in the respective diagram of
(33) As a result of a suitable reduction in the silicium fractions Si and aluminium fractions Al compared with previously known alloys, as already indicated, the bainite region 50 in the diagram is shifted. In
(34) The figures below the bainite region 50 in
(35) Inter alia the following statements can be deduced from
(36) According to the invention, the two-stage annealing process is preferably carried out for all alloy compositions so that particularly during the first annealing process (see S4.1 in
(37) Preferably all the embodiments of the alloy composition additionally comprise a nitrogen fraction N which lies in the range between 0.004 wt. % and 0.012 wt. %, which corresponds to 40 ppm to 120 ppm. In particular the nitrogen fraction N lies in the range between 0.004 wt. % and 0.006 wt. % which corresponds to 40 ppm 60 ppm.
(38) A steel (intermediate) product having an alloy composition according to one or more of the preceding paragraphs is typically subjected to the following process steps 10, as depicted in highly schematic form in
(39) Optionally, in all embodiments a pre-annealing step (e.g. with T650 C. and a duration of 10 to 24 hours) can be inserted as an intermediate step between the pickling (step S2) and the cold rolling (step S3) (not shown in
(40) Such a pre-annealing step can however be inserted in all embodiments as required, after the cold rolling (step S3).
(41)
(42) A two-stage annealing process having the following steps is preferably used in all embodiments within the framework of the annealing according to the invention (the reference numbers relate to the diagram in
(43) The heating E1 during the first annealing process and/or the heating E2 during the second annealing process is preferably accomplished at a heating rate which lies between 4 Kelvin/second and 50 Kelvin/second. Good results are achieved particularly in the range between 5 Kelvin/second and 15 Kelvin/second.
(44) The holding temperature T1 here always lies above the temperature threshold Ac.sub.3. That is, the first holding temperature T1 is selected so that the steel (intermediate) product during the holding H1 is located in the austenitic range (on the right in the diagram designated by grains) above Ac.sub.3=780 C. In the case of the exemplary embodiments shown in
(45) The holding temperature T2 lies above Ac.sub.1=630 C. and below 660 C. That is, the second holding temperature T2 is selected so that the steel (intermediate) product during the holding H2 is located in the two-phase range (on the right in the diagram designated by + phase region).
(46) Preferably during the holding H1 and/or during the holding H2 the temperature of the steel (intermediate) product is kept substantially constant.
(47) Preferably in all embodiments the holding H1 lasts between 3 and 10 minutes and preferably between 4 and 5 minutes. That is, the following statement holds: 3 min110 min, or 4 min15 min. In the case of the exemplary embodiments shown in
(48) Preferably, in all embodiments the holding H2 lasts between 3 and 5 hours and preferably between 3.5 and 4.5 hours. That is, the following statement holds: 3 h25 h, or 3.5 h24.5 h.
(49) A holding time of 24 h at a holding temperature of T2650 C. has proved quite particularly successful.
(50) The cooling of the steel (intermediate) product is accomplished in all embodiments during the first annealing process and/or during the second annealing process at a cooling rate which lies between 25 Kelvin/second and 200 Kelvin/second. Preferably, in all embodiments the cooling rate lies between 40 Kelvin/second and 150 Kelvin/second. The curves A1* in
(51) The cooling during the first annealing process and/or during the second annealing process can take place linearly (e.g. at 150 Kelvin/second) or along a curved curve (e.g. along the curve A1*).
(52) The cooling during the second annealing process can take place as shown in
(53) When a method according to
(54) During the first cooling A1 or A1* according to the invention, in addition to martensite phases (depending on alloy composition and process control), the desired bainite microstructures are formed when the alloy is predefined according to the invention and the first annealing process is carried out according to the invention.
(55) In the previously known process according to the prior art, which is shown by the curve profile e1, h1, a1 and e2, h2, a2 in
(56) EBSD investigations were carried out to determine the grain orientation and sizes of various alloys of the invention. EBSD stands for Electron BackScattered Diffraction. With the EBSD method it is possible to characterize grains having a diameter of only about 0.1 m. In addition, the crystal orientation can be determined with a high precision by means of EBSD. In addition, further spatially resolved methods were used to investigate the individual grains and grain boundaries surface-analytically or electrochemically.
(57) These investigations have confirmed that (depending on alloy composition and process control), in addition to the martensite structure, clearly measurable fractions of bainite microstructures are present in samples which have an alloy according to the invention and which have been subjected to the two-stage annealing process. e.g. according to
(58)
(59) TABLE-US-00001 TABLE 1 [Wt. %] Fe C Si Mn Al Sample Remainder 0.140 0.550 4.000 0.0005 231
(60) By means of the distribution function Fx(x) in
(61)
(62) If all the grain sizes are included in the analysis, for steel products according to the invention an overall grain size distribution in the range of 0.1 m to about 3 m (more than 80% of the grains lie in the window from about 0.1 m to about 3 m) can be determined.
(63) Preferably the overall structure of the steel product according to the invention in all embodiments has a grain size between 1 and 2 m, as could be determined by means of evaluations and measurements on steel products which originate from the melt MF231 (sample 231). Quite particularly preferred are steel products according to the invention having a grain size of about 1.5 m.
(64) According to the invention, particularly the grains of ferrite phases and the bainite microstructure are very fine. Particularly preferred therefore are alloys or steel products which have a combination of ferrite phases and bainite microstructures.
(65) Further comparative EBSD investigations have confirmed that the holding duration 2 of the second annealing process is important in order to form or stabilize the ultrafine structure. The following holding duration 3 h25 h yields particularly advantageous results.
(66) The following Table 2 shows the specific alloy composition in wt. % of various samples of the invention.
(67) TABLE-US-00002 TABLE 2 Sample 230 231 232 233 Steel product Steel product Steel product Steel product Fe/remainder X X X X C 0.142 0.140 0.098 0.105 Si 0.520 0.540 0.320 0.340 Mn 4.120 4.070 4.940 4.970 P 0.0050 0.0051 0.0054 0.0057 S 0.0083 0.0084 0.0070 0.0075 Al 0.0100 0.0090 0.0090 0.009 Cr 0.016 0.016 0.016 0.015 Ni 0.011 0.012 0.012 0.011 Mo 0.004 0.005 0.006 0.005 Cu 0.015 0.005 0.015 0.006 V 0.002 0.008 0.002 0.008 Nb <0.002 <0.002 <0.002 <0.002 Ti <0.001 <0.016 <0.01 <0.015
(68) The following Table 3 shows various characteristic values of steel products in the form of cold strip having the specific alloy composition of samples 231 and 233 of the invention after these have undergone a two-stage annealing process (according to
(69) EBSD investigations and TEM investigations (e.g. of sample 231) have shown that the two-stage annealing process according to
(70) Table 3 shows the best results in terms of tensile strength in relation to the product of R.sub.mx A.sub.total. Specifically the following parameters were predefined for the two-stage annealing process (according to
(71) TABLE-US-00003 TABLE 3 Rmx Overall R.sub.m A.sub.total Atotal grain size [Wt. %] [MPa] [%] [MPa %] Structure [m] Sample >900 32 >27000 up to 5% 0.1-10 (of 231 martensite, up to which more 5% bainite, about than 80% 40 to 70% between 1 m ultrafine ferrite, and 2 m) 5%-15% retained austenite Sample 944 28 26200 about 20% 0.1-10 (of 233 martensite and/or which more bainite, about than 80% 70% ultrafine between ferrite, 10%-15% 0.1 m and retained austenite 3 m)
(72) Samples having an alloy composition according to the invention which have undergone a two-stage annealing process (according to
(73) EBSD investigations and TEM investigations (e.g. for sample 231) have shown that the two-stage annealing process according to
(74) EBSD investigations and TEM investigations (e.g. for sample 231) have shown that the fraction of retained austenite regions or phases is preferably between 5 and 15% relative to volume.