Manual bundling tool
10450096 ยท 2019-10-22
Assignee
Inventors
Cpc classification
B65B13/34
PERFORMING OPERATIONS; TRANSPORTING
B65B13/22
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B13/22
PERFORMING OPERATIONS; TRANSPORTING
B65B13/34
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A manual binding tool in which, without transferring the fingers, tightening and cutting can be performed simply by gripping a pair of levers. The manual binding tool includes a tightening mechanism that pulls a projection tie portion that is passed through a head portion, a cutting mechanism that cuts the projection tie portion in the vicinity of the head portion, first and second levers, a tightening linkage mechanism that links the levers with the tightening mechanism in a state where the projection tie portion is pulled by gripping of the levers in a range within a predetermined angle, and a cutting linkage mechanism that links the levers with the cutting mechanism in a state where the projection tie portion is cut by gripping the levers beyond the predetermined angle. A switching mechanism alternatively allows one of the tightening or cutting linkage mechanism to operate based upon tightening force.
Claims
1. A manual binding tool, comprising: a tightening mechanism configured to pull a tie portion of a binding tie through a head portion of the manual binding tool; a cutting mechanism configured to cut the tie portion in a place in a vicinity of the head portion; a first lever and second lever that are pivotally coupled to each other; a tightening linkage mechanism linking the first lever and the second lever with the tightening mechanism in a first state where the tie portion is pulled through the head portion of the manual binding tool as the first and second levers move from a first position to a second position intermediate the first position and a third position; a cutting linkage mechanism linking the first lever and the second lever with the cutting mechanism in a second state where the tie portion is cut as the first and second levers move from the second position to the third position; and a switching mechanism configured to cause the tightening linkage mechanism to establish linkage of the first and second levers with the tightening mechanism in the first state by engagement of a support roller in a tip end recess of a tension arm connected to a triangular link engaging the tightening linkage mechanism when a pulling force applied to the tie portion by the tightening mechanism is less than a threshold value, thereby disabling operation of the cutting linkage mechanism in the first state, said switching mechanism being further configured to cause the cutting linkage mechanism to establish linkage of the first and second levers with the cutting linkage mechanism in the second state by disengagement of the support roller from the tip end recess of the tension arm connected to the triangular link now engaging the cutting linkage mechanism when the pulling force exceeds the threshold value, thereby disabling operation of the tightening linkage mechanism in the second state.
2. The manual binding tool according to claim 1, wherein the cutting mechanism includes a holder housed and supported in a cutter body and configured to be extractively and retractively slideable, a cutting blade integrally supported by the holder and configured to be extractively and retractively slideable, a punch body inserted into the cutting blade and integrally supported thereby, and a return spring configured to return the cutting blade and the punch body to a retracted position.
3. The manual binding tool according to claim 2, further comprising a return preventing mechanism having a guide wall and a chuck claw configured to block a return movement of the tie portion to the head portion as the first and second levers move from the second position to the first position.
4. The manual binding tool according to claim 3, further comprising a tightening adjusting mechanism having a rotatable adjustment knob, a tightening force adjusting spring, a spring receiver in which the tightening force adjusting spring is received, and a tension bar pivotally coupled to both the tension arm and the spring receiver, said tightening adjusting mechanism configured to change the threshold value.
5. The manual binding tool according to claim 2, further comprising a tightening adjusting mechanism having a rotatable adjustment knob, a tightening force adjusting spring, a spring receiver in which the tightening force adjusting spring is received, and a tension bar pivotally coupled to both the tension arm and the spring receiver, said tightening adjusting mechanism configured to change the threshold value.
6. The manual binding tool according to claim 1, further comprising a tightening adjusting mechanism having a rotatable adjustment knob, a tightening force adjusting spring, a spring receiver in which the tightening force adjusting spring is received, and a tension bar pivotally coupled to both the tension arm and the spring receiver, said tightening adjusting mechanism configured to change the threshold value.
7. The manual binding tool according to claim 1, wherein a first angle defined between the first and second levers in the first position is greater than a second angle defined between the first and second levers in the second position and wherein the second angle is greater than a third angle defined between the first and second levers in the third position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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MODE FOR CARRYING OUT THE INVENTION
(15) Hereinafter, an embodiment of the manual binding tool of the invention will be described with reference to the drawings. In the application, a manner of fixing a tie portion 4 by means of punch engagement may be expressed as punch lock type.
Embodiment 1
(16) As shown in
(17) Initially, a binding work performed by the manual binding tool A will be briefly described. As shown in
(18) As shown in
(19) When the gripping manipulation and the grip releasing manipulation are performed one time or a plurality of times, thereby causing the tightening force to reach a predetermined value, the movement of the second lever 2 from the second position t2 to a third position is allowed by subsequent gripping manipulation.
(20) As a result of the swinging of the second lever 2 from the second position t2 to the third position t3, the pushing mechanism h and the cutting mechanism c operate (see
(21) As shown in
(22) The tie portion 4 is configured by a steel plate band which is small in thickness and in width, and has: a pointed tip end 7 configured by a long inclined edge 7a and a short inclined edge 7b; a pair of holes 7c which are in the vicinity of the pointed tip end, and which have an inclined rounded-corner rectangular shape; a cut and raised claw 8 which is on the root side; a stopper 9 which is mostly on the root side; and an engagement hole 10.
(23) The head portion 5 has a flat and substantially C-like shape which is formed by bending a steel plate which is thicker than the tie portion 4, and has: a passage path 5a through which the tie portion 4 is to be passed; an escaping hole 5b on the rear side (the side of the to-be-bound object); a substantially circular cutaway 5c which is on the front side, and which is used for passing a punch; and the like. The width in the thickness direction of the passage path 5a is set to a dimension which allows two tie portions 4 in a stacked state to be passed therethrough without forming a substantial gap.
(24) The head portion 5 is inserted from the pointed tip end 7 into the tie portion 4, passed over the cut and raised claw 8 while elastically deforming it, and engagedly disposed at a position between the cut and raised claw 8 and the stopper 9. The binding tie B in which the head portion 5 is disposed on the tie portion 4 is configured so as to enable a state where, as shown in
(25) Next, the manual binding tool A will be described. As shown in
(26) In the tool body 3, a tension arm 12 which is movable swingly about a fulcrum X, a triangular link 13 which is usually swingable while setting the axis P as a virtual center, the cutting mechanism c, a chuck claw 15 which is swingable about a fulcrum Y, a return spring 16 for the base arm 11, and the like are disposed.
(27) The first lever 1 which is a projection portion of the tool body 3 is provided with the tightening adjusting mechanism f configured by an adjustment knob 17 which can be rotated, a tightening force adjusting spring 18, a spring receiver 19 for the tightening force adjusting spring 18, and the like. A tension bar 20 which is pivotally coupled to both the tension arm 12 and the spring receiver 19 is disposed.
(28) The base arm 11 is provided with an engagement claw 21 which is swingable about a fulcrum Z, a return spring 22 which tries to return the engagement claw 21 to a waiting state, a spring receiver 23 which is pivotally coupled to be used for the return spring 16, and the like.
(29) The second lever 2 is covered with a grip 24 which is made of a synthetic resin or the like, a cutter roller 25 is supported at the tip end, and a linear engagement groove 26 is formed on the side of the tip end. The engagement groove 26 is placed and set in a state where the groove is inclined so that the closer to the tip end side (on the side of the tie holding portion g), the larger the diameter related to the axis P.
(30) The tightening adjusting mechanism f functions in the following manner. When the adjustment knob 17 which is rotatably supported by the first lever 1 is rotated to the left and fastened, a square nut 35 screwed to a knob shaft 17a is moved to the left side in
(31) When the adjustment knob 17 is rotated to the right and loosened, conversely, the square nut 35 is moved to the right side in
(32) The cutting mechanism c is configured by: a holder 30 which is housed and supported in a cutter body 14 so as to be extractively and retractively slidable; a cutting blade 27 which is integrally supported by the holder 30, and which is extractively and retractively slidable; a punch body 28 which is inserted into the cutting blade 27 to be integrally supported thereby; a return spring 29 for returning the cutting blade 27 to a waiting position; and the like. In a usual state where the cutter roller 25 does not push the holder 30, the return spring 29 causes the cutting blade 27 and the punch body 28 to be in a retracted waiting position (see
(33) Although described in detail later, the punch body 28 is used for pushing the tie portion 4 to be engaged with the tie portion 4 which is in the inner side, and the head portion 5 by means of plastic deformation, and cooperates with a pin 34 (described later) and the like to constitute the pushing mechanism h.
(34) As shown in
(35) In the cutting blade 27, its root portion is placed between a pair of right and left front sidewalls 30b, 30b of the holder 30. The cutting blade is integrated together with the punch body 28 which is housed in a passing hole (not denoted by a reference numeral) of the blade, with the holder 30 by the pin 34 that is passed therethrough.
(36) During a normal period (the period other than punch cutting step which will be described later) when the cutting mechanism c is not manipulated by the second lever 2, the cutting mechanism c is return-urged by the elastic force of the return spring 29 to a waiting state where a front wall 30c of the holder 30 butts against the upper projection 14a, and a blade portion 27a and a pointed punch portion 28a are separated from the binding tie B that is held by the tie holding portion g. The tip end of the punch portion 28a may have a pointed angle shape or a slightly rounded shape (see
(37) The chuck claw 15 which is pivotally supported at the fulcrum Y by the lower body 14A is elastically urged in a state where a gear-toothed chuck portion 15a butts against a guide wall 6a of the tie passage hole 6, by a torsion coil spring 32 (see
(38) The tool is configured in a state where the second lever 2 having a pair of right and left sidewall portions 2a, 2a is placed inside the base arm 11 having a pair of right and left plate members, the triangular link 13 is placed between the sidewall portions 2a, 2a, and the tension arm 12 is located between a pair of right and left plate portions 13A, 13B constituting the triangular link 13.
(39) In the triangular link 13 configured by the pair of right and left plate members, its tip end portion is pivotally supported by a long hole 21a of the engagement claw 21 through a tip-end pin 13a, a root pin 13b is supported in a root portion, and a support roller 31 which is fitted onto the root pin 13b is engaged in an arcuate tip-end recess 12a of the tension arm 12.
(40) An intermediate pin 13c is supported in an intermediate portion of the triangular link 13, and passed through and engaged with the engagement groove 26 so as to be relatively rotatable and movably in the longitudinal direction of the groove.
(41) The tension arm 12 is elastically urged in a state where the arm is swung about the fulcrum X toward the tie holding portion g by the tightening force adjusting spring 18 of the tightening adjusting mechanism f, whereby, in the usual state (the waiting state where the second lever 2 is in the first position t1), the tip-end pin 13a is positioned in the end of the long hole 21a on the side of the tie holding portion g, and the intermediate pin 13c is positioned in the end of the engagement groove 26 on the side of the tie holding portion g. Because of the positional relationship of the tip-end and intermediate pins 13a, 13c, the root pin 13b is placed approximately coaxially with the axis P.
(42) As shown in
(43) The dimensions are set so that, in the positioned state, as shown in
(44) As shown in
(45) Next, the manner of the binding work in which the binding tie B is used by the manual binding tool A will be described. As shown in
(46) The manipulation of inserting the projection tie portion 4a which projects through the head portion 5 in the tie portion 4, into the tie passage hole 6 formed in the tool body 3 is performed to cause a state where, as shown in
(47)
(48) In the waiting state, a buttock portion 15b is pushed by a basal-end projection 21b of the engagement claw 21, the chuck claw 15 is forcibly swung against the elastic force of the torsion coil spring 32 (see
(49) In addition, the engagement claw 21 is in a state where a gear-toothed tip end portion 21c is clearly separated from a tip-end inner wall 11b of the base arm 11 (see
(50) When the first lever 1 and the second lever 2 are then gripped by the fingers (not shown) of the right hand or the like, first, very small swinging of the second lever 2 with respect to the first lever 1 forms a state where the projection tie portion 4a is clamped and engaged between the tip end portion 21c of the engagement claw 21 and the tip-end inner wall 11b. From the waiting state shown in
(51) Then, the tip end portion 21c of the engagement claw 21 pushes the tip-end inner wall 11b across the projection tie portion 4a, the second lever 2 and the base arm 11 are integrally swung about the axis P as shown in
(52) At this time, the chuck claw 15 is slightly pressed against the projection tie portion 4a by the torsion coil spring 32, and a state is formed in which the self-lock function of blocking a return movement of the projection tie portion 4a to the head portion 5 can be exerted. However, a movement in the direction along which the projection tie portion 4a further projects is allowed (see
(53) When the projection tie portion 4a is pulled, the tightening step is performed in which the length of the projection tie portion 4a wound around the to-be-bound object K is reduced, and the to-be-bound object K is tightened.
(54) Then, the forced movement of the chuck claw 15 due to the pushing of the buttock portion 15b by the basal-end projection 21b of the engagement claw 21 is cancelled by the above-described very small swinging of the second lever 2 from the first position t1, and therefore the chuck claw 15 is projected and swung by the elastic force of the torsion coil spring 32 so that the chuck portion 15a is pressed and butted against the guide wall 6a.
(55) This produces a state the projection tie portion 4a is clamped between the chuck portion 15a and the guide wall 6a. As described above, therefore, the self-lock function of the chuck claw 15 is produced, and the return movement to the head portion 5 is blocked. Namely, the return preventing mechanism j is configured by the lower body 14A having the guide wall 6a, and the chuck claw 15.
(56) When the relatively approaching swinging of the second lever 2 toward the first lever 1 due to gripping is further conducted, the second lever reaches the second position t2 where the second lever cannot be further swung by gripping, as shown in
(57) Namely, the tightening step is performed in which the tightening linkage mechanism b and the tightening mechanism a are caused to operate by the relative swinging of the second lever 2 from the first position t1 to the second position t2, and the projection tie portion 4a is clamped and pulled by the engagement claw 21.
(58) The second position t2 is a position which is determined by butting the thickness end surface 11c on the side of the basal end of the base arm 11 against large-diameter base portions 33a for a support shaft 33 having the fulcrum X of the tension arm 12 as shown in
(59) When the tightening step is ended, and the gripping of the first and second levers 1, 2 by the fingers is released in the state shown in
(60) In the state where the second lever 2 is return-swung, the above-described self-lock function due to the chuck claw 15 is exerted, and the pulled projection tie portion 4a is engaged and held so as not to return move. Since the elastic force of the tightening force adjusting spring 18 does not substantially act on the triangular link 13, and that of the return spring 22 acts thereon, in addition, the clamping force which is produced by the engagement claw 21, and which is applied on the projection tie portion 4a vanishes, and only the second lever 2 and the base arm 11 are return-swung while the pulled projection tie portion 4a remains as is.
(61) When the tightening force of the binding tie B, more specifically the pulling force of the projection tie portion 4a reaches a value which is previously set by the tightening adjusting mechanism f as a result of performing one time or a plurality of times a set of the tightening and return swinging steps that have been described, the process is automatically switched to the punch cutting step.
(62) When the tightening force is the preset value, namely, the engagement between the support roller 31 and the tip-end recess 12a caused by the tightening adjusting mechanism f (tightening force adjusting spring 18) which determines the preset value cannot be maintained, and the engagement claw 21 and base arm 11 which exert the self-locking function cannot be further swung in the tie pulling direction. In accordance with further gripping of the second lever 2, therefore, the intermediate pin 13c is moved in the engagement groove 26 toward the first lever 1 as shown in
(63) While leaving as is the base arm 11 which cannot be further swung, thus, only the second lever 2 is further gripped and swung toward the first lever 1, and the cutter roller 25 located at the tip end of the second lever 2 which is swung beyond the second position t2 pushingly drives the holder 30.
(64) As shown in
(65) First, the punch portion 28a at the tip end of the punch body 28 is passed over the substantially circular cutaway 5c, and then pushes the tie portion 4 located in the head portion 5 to cause plastic deformation (press molding), thereby producing an engagement state where the plastically deformed portion 4b enters the engagement hole 10 and the escaping hole 5b [see
(66) Moreover, the blade portion 27a at the tip end of the cutting blade 27 press cuts the projection tie portion 4a at a position proximity to the head portion 5.
(67) At this time, the both sides of the projection tie portion 4a are supported by the head portion 5 and the guide wall 6a. The place which is in a so-called both-ends supported state is press cut by the blade portion 27a, and an extra projection tie portion 4a is cut away surely and smoothly.
(68) As shown in
(69) However, the pushed tie portion 4 is in a so-called cantilever state due to the head portion 5, and a tendency to bend toward the to-be-bound object side is originally provided by a tip-end wall 11A. Therefore, the tie portion is pushed so slightly that it receives no action from the blade portion 27a.
(70) Only when the force reaches the preset tightening force, as described above, the second lever 2 is allowed to be moved from the second position t2 to the third position t3. In the punch cutting step due to the movement to the third position t3, engagement of tie portions 4, and engagement (punch engagement) of the tie portion 4 and the head portion 5 are performed, and an extra projection tie portion 4a is cut away.
(71) Since the state where the circular plastically deformed portion 4b is press inserted into the engagement hole 10 and the escaping hole 5b is obtained, because of the sure punch engagement, the prevention of slipping off of the tie portion 4 itself, and the integration of the tie portion and the head portion 5 are performed in one stroke, and the bundling state by the preset tightening force can be surely maintained.
(72) After the projection tie portion 4a is cut, the restriction of the triangular link 13 by the engagement claw 21 is canceled. In accordance with return swinging of the second lever 2 to the first position t1, therefore, the tool is returned to the state (see
(73) In the manual binding tool A, as shown in
(74) The cutting linkage mechanism d is configured by having the cutter roller 25, the triangular link 13, the engagement groove 26, and the tension arm 12. The switching mechanism e is configured by having the tightening force adjusting spring 18, the tension bar 20, the tension arm 12, and the triangular link 13.
(75) The tightening linkage mechanism b links the both levers 1, 2 with the tightening mechanism a in the state where the projection tie portion 4a is pulled by relatively approaching swinging in the range within the predetermined relative angle of the first lever 1 and the second lever 2, i.e., the angle between the first position t1 and the second position t2 about the axis P (the tightening step). The cutting linkage mechanism d links the both levers 1, 2 with the cutting mechanism c in the state where the projection tie portion 4a is cut by relatively approaching swinging of the first lever 1 and the second lever 2 in the predetermined angle, i.e., beyond the second position t2 (the punch cutting step).
(76) Then, the switching mechanism e functions so as to, when the pulling force of the projection tie portion 4a due to the tightening mechanism a is smaller than the preset value, set the tightening state where the tightening linkage mechanism b is caused to operate, and the cutting linkage mechanism d is caused not to operate, and, when the pulling force of the projection tie portion 4a due to the tightening mechanism a reaches the preset value, cause the tightening linkage mechanism b not to operate, and the cutting linkage mechanism d to operate.
(77) As shown in
(78) In Embodiment 1, a metal tie is used as the binding tie B, and therefore the cutting mechanism c is configured by including the pushing mechanism h. In the case where a binding tie configured so that the head portion includes a return preventing mechanism for the tie is used, a manual binding tool A including only the cutting mechanism c may be employed.
(79) Because of the tightening mechanism a (specifically, because there is a play between a timing when the triangular link 13 and engagement claw 21 which include the fitting between the tip-end pin 13a and the long hole 21a are pushed by the second lever 2, and that when the tip end portion 21c starts to push the tip-end inner wall 11b through the projection tie portion 4a), the tool is configured in the state where, in accordance with movement in which the first lever 1 and the second lever 2 are relatively approaching swung by griping the both levers 1, 2 from the waiting state (state shown in
(80) When the projection tie portion 4a is not gripped by the pulling portion i (at least in the return swinging step), in addition, the return preventing mechanism j functions so as to block a return movement of the projection tie portion 4a to the head portion 5. Therefore, the tool is configured so that, just at the moment when the force applied by the fingers is released and the gripping of the first and second levers 1, 2 is cancelled, the return preventing mechanism j operates, and hence an unexpected return movement of the tightened tie portion 4 does not occur.
(81) As described above, according to the manual binding tool A of Embodiment 1, by the switching mechanism e, when the pulling force of the projection tie portion 4a is smaller than the preset value, the tightening state where only the tightening mechanism a is caused to operate is set, and, when the pulling force of the projection tie portion 4a reaches the preset value, the tool is automatically switched to the punch cutting state where only the pushing mechanism h and the cutting mechanism c are caused to operate. Without disposing a third lever, therefore, the tool is configured so that the series of works (tightening and punch cutting) on the binding tie B can be performed simply by performing gripping manipulation of the pair of levers 1, 2.
(82) Even in either of the tightening and cutting steps, therefore, the state where the first and second levers 1, 2 are gripped can be maintained, and the problem of the prior art manual binding tool in that, in the case where the tightening manipulation is to be shifted to the cutting manipulation, a plurality of fingers are transferred from the second lever to the third lever can be solved.
(83) Therefore, it is possible to provide the manual binding tool A in which, without transferring a plurality of fingers, pulling manipulation and cutting manipulation can be performed simply by performing gripping manipulation of the pair of levers, so that the tool can further simplify a binding work, and is very easy to use.
(84) In Embodiment 1, in addition, the punch body 28 is detachably integrated with the cutting blade 27. Therefore, the tool can be made suitable for the binding tie B (see
(85) Moreover, the return preventing mechanism j which, when the projection tie portion 4a is not gripped by the pulling portion i, such as when the second lever 2 is openly swung from the second position t2 to the first position t1, blocks a return movement of the projection tie portion 4a to the head portion 5 is disposed. Therefore, a possibility that an unexpected situation occurs that the tie portion 4 return moves when the projection tie portion 4a is not pulled, such as in the return swinging step is eliminated. Therefore, a bothersome manipulation in which the first and second lever 1, 2 are quickly gripped so that the tie portion 4 is not returned is no longer required, and hence a binding work can be performed easily and smoothly by the fingers.
(86) Furthermore, the conditions for operating the switching mechanism e, i.e., the tightening force can be adjusted by a simple manipulation of rightward or leftward rotating the adjustment knob 17. Therefore, it is possible also to realize the manual binding tool A in which the tightening force of the binding tie B can be easily adjusted and set in accordance with the to-be-bound object K, and which is highly practically advantageous.
DESCRIPTION OF REFERENCE NUMERALS
(87) 1 first lever 2 second lever 4 tie portion 4a projection tie portion 4b deformed portion 5 head portion 10 hole a tightening mechanism b tightening linkage mechanism c cutting mechanism d cutting linkage mechanism e switching mechanism f tightening adjusting mechanism h pushing mechanism i pulling portion j return preventing mechanism