Torque transmission device
10451162 ยท 2019-10-22
Assignee
Inventors
Cpc classification
F16H48/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2059/405
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H59/58
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2048/205
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H59/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H48/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The torque transmission device includes side gears having a same axis of rotation coupled to rear wheels, a case disposed around the outer circumferential side of the side gears, and rotating around the axis of the side gears, and a pinion gear rotatably supported by the case and engaged with the side gears in a straddling manner. The side gears are spur gears having a different number of teeth, and the pinion gear is a spur gear driven by a motor and having an axis of rotation that is parallel to the axis of rotation of the side gears. Forming the side gears and pinion gear from spur gears advantageously allows the side gears to be compactly arranged along their axis of rotation.
Claims
1. A torque transmission device comprising: a pair of side gears arranged facing each other on the same axis and respectively coupled as a torque output member to a wheel on one side and a wheel on the other side of a vehicle; a supporting member rotating around the axis of the pair of the side gears as a torque input member inputting torque from an engine; and a pinion gear rotatably supported by the supporting member and engaged with the pair of the side gears in a straddling manner, the pair of the side gears being configured as cylindrical gears having teeth disposed on either an outer circumferential surface or an inner circumferential surface, the side gears having the numbers of teeth different from each other, the pinion gear being a cylindrical gear having teeth disposed on an outer circumferential surface, the teeth engaging with the pair of the side gears, the pinion gear being attached integrally to a support shaft, the support shaft of the pinion gear being attached to the supporting member via a bearing, the pinion gear being disposed with an axial direction of the pinion gear and its support shaft directed in the same direction as the axial direction of the pair of the side gears, the support shaft of the pinion gear being associated with a motor applying rotation around the axis of the support shaft corresponding to a running state of the vehicle.
2. The torque transmission device according to claim 1, wherein the pair of the side gears is formed as cylindrical gears having teeth disposed on the outer circumferential surfaces, wherein the supporting member is disposed on the outer circumferential side of the pair of the side gears, and wherein the pinion gear is engaged with the pair of the side gears on the radial outer side of the pair of the side gears.
3. The torque transmission device according to claim 1, wherein the pair of the side gears is formed as cylindrical gears having teeth disposed on the inner circumferential surfaces, wherein the supporting member is disposed on the inner circumferential side of the pair of the side gears, and wherein the pinion gear is engaged with the pair of the side gears on the radial inner side of the pair of the side gears.
4. The torque transmission device according to claim 1, wherein the wheel on one side and the wheel on the other side of the vehicle are made up of left and right wheels, and wherein the torque transmission device comprises a steering-angle sensor detecting a steering angle and a control device controlling the motor during turning based on steering-angle information detected by the steering-angle sensor such that the rotation number of one of the side gears coupled to the wheel on the outside of the turn is made larger as compared to the rotation number of the other side gear and made larger as the steering angle detected by the steering-angle sensor becomes larger from a neutral position.
5. The torque transmission device according to claim 4, wherein when making the rotation number of one of the side gears coupled to the wheel on the outside of the turn larger as compared to the rotation number of the other side gear, the control device controls the motor to rotate in either direction of forward rotation and reverse rotation.
6. The torque transmission device according to claim 4, wherein the torque transmission device comprises a vehicle speed sensor detecting a vehicle speed of the vehicle, and wherein the control device is set to make the rotation number of the motor lower when the vehicle speed detected by the vehicle speed sensor becomes higher.
7. The torque transmission device according to claim 6, wherein the control device is set to inhibit the rotation of the motor within a predetermined steering angle range based on the neutral position of the steering angle and to expand the predetermined steering angle range in the increase direction of the steering angle when the vehicle speed detected by the vehicle speed sensor becomes higher.
8. The torque transmission device according to claim 1, wherein the pair of the side gears and the pinion gear are each made up of a spur gear.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
MODES FOR CARRYING OUT THE INVENTION
(5) Embodiments of the present invention will now be described with reference to the drawings.
(6) In
(7) As shown in
(8) The pair of the side gears 5L, 5R is arranged such that both plate surfaces thereof come closer as much as possible without interference in the axial direction of the left and right axles 4L, 4R by taking advantage of being the spur gears having comparatively thin thickness (axial length), and the length in the direction of parallel arrangement (the left-right direction of
(9) As shown in
(10) The case 6 is rotatably supported with respect to the left and right axles 4L, 4R. Therefore, one end side of the case 6 in the extending direction (left side of
(11) A ring gear 9 is disposed on an outer circumference of the case 6 on the one end side in the extending direction. This ring gear 9 is formed as a bevel gear, and teeth 9a of the ring gear 9 are engaged with a pinion gear 10 also formed as a bevel gear. This pinion gear 10 is fixed to an outer circumference of a propeller shaft 11 and the output torque from the engine side is transmitted through the propeller shaft 11, the pinion gear 10, and the ring gear 9 to the case 6. As a result, when the output torque from the engine side is input, the case 6 rotates around the axis of the pair of the side gears 5L, 5R (axis of the left and right axles 4L, 4R).
(12) As shown in
(13) As shown in
(14) In this embodiment, the power transmission mechanism 16 includes a transmission gear (spur gear) 17 attached to the outer circumferential surface of the support shaft 13, a ring gear 18 rotatably supported by the right axle 4R, and an output gear 19 attached to an output shaft of the motor 15. The transmission gear 17 is located adjacently to the pinion gear 12 on the support shaft 13, so that the support shaft 13 and the pinion gear 12 are integrally rotated by rotation around the axis of the transmission gear 17. The ring gear 18 is formed into a bottomed cylindrical shape and has a bottom portion supported rotatably relatively to the right axle 4R with the opening side facing the side gear 5R (5L). The ring gear 18 has inner circumferential teeth 18gi formed on an inner circumferential surface thereof and outer circumferential teeth 18go formed on an outer circumferential surface thereof and the inner circumferential teeth 18gi of the ring gear 18 are engaged with the transmission gear 17. The output gear 19 is engaged with the outer circumferential teeth 18go of the ring gear 18 and the rotation of the output gear 19 causes the ring gear 18 to rotate relatively to the right axle 4R.
(15) The motor 15 has a function of transmitting a rotational drive force through the rotation of the output shaft thereof via the output gear 19 to the ring gear 18. Therefore, when the motor 15 is driven, the ring gear 18 rotates relatively to the right axle 4R, so that the relative rotation of the ring gear 9 rotates the transmission gear 17 around the axis thereof and, consequently, the pinion gear 12 is rotated via the support shaft 13 around the axis thereof.
(16) As shown in
(17) The control unit U includes a storage section 24 and a control section 25.
(18) The storage section 24 is made up of a memory element such as a ROM (read only memory) and a RAM (random access memory) and stores a control program necessary for providing control and setting information such as a map used for obtaining the motor rotation direction and the rotation number of the motor, and the control program etc. are read by the control section 25 as needed.
(19) The control section 25 in made up of a CPU (central processing unit) and the CPU operates in accordance with the control program stored in the storage section 24 as a calculating section 26 and a control providing section 27.
(20) The calculating section 26 uses the map stored in the storage section 24 to determine whether the steering angle detected by the steering-angle sensor 20 is in a dead zone of the motor 15, based on the vehicle speed detected by the vehicle speed sensor 21, the acceleration detected by the acceleration sensor 22, and the steering angle detected by the steering-angle sensor 20, and obtains the rotation direction and the rotation number of the motor 15 if it is determined that the steering angle is in a region other than the dead zone of the motor 15.
(21) Specific description will be made with reference to
(22) The map includes a predetermined steering angle range set as the dead zone of the motor 15 based on a neutral position (0) of the steering angle and the dead zone becomes wider as the vehicle speed becomes higher. Therefore, the rotation of the motor 15 is inhibited (stopped) as long as the steering angle falls within the dead zone corresponding to the vehicle speed.
(23) In the map, when the steering angle is larger than the dead zone (centering on the neutral position) on one side (the right side of
(24) Moreover, in this case, the map is set such that when the vehicle speed detected by the vehicle speed sensor 21 is higher, the rotation number of the motor 15 is made lower. As a result, a higher vehicle speed makes the differential function lower so as to suppress a reduction in drive force due to an increase in slip ratio of tires and, even during turning at high speed, a drive force can reliably be transmitted via a wheel on the outside of the turn to the road surface in a situation (lift-in) where a wheel on the inside of the turn tends to lift up due to a centrifugal force.
(25) In this embodiment, with regard to acceleration, as is the case with the vehicle speed, the rotation number of the motor 15 is made lower when the acceleration becomes larger.
(26) The control providing section 27 has a function of outputting a control signal to the motor 15 based on the information from the calculating section 26.
(27) As a result, during turning of the vehicle 2, based on the pair of the side gears 5L, 5R different in the number of teeth as well as the rotation direction and the rotation speed of the pinion gear 12 engaged with the pair of the side gears 5L, 5R, the pair of the side gears 5L, 5R has the rotation number of the side gear 5R (5L) on the outside of the turn made larger than the rotation number of the side gear 5L (5R) on the inside of the turn and this rotation state is transmitted through the axle 4L (4R) to the wheel 3L (3R).
(28) The details of control of the control unit U will generally be described.
(29) In this embodiment, when the vehicle 2 is in a running state (in a straight running state), the output torque from the engine is input via the propeller shaft 11, the pinion gear 10, and the ring gear 9 to the case 6 and the case 6 is rotated around the axis of the pair of the side gears 5L, 5R. As a result, the pinion gear 12 always rotates integrally with the case 6 (revolves around the axis of the pair of the side gears 5L, 5R) and the pinion gear 12 presses the both side gears 5L, 5R making the pair, thereby causing the pair of the side gears 5L, 5R to substantially integrally rotate (the direct-coupling state). Therefore, even when the vehicle is stuck in the mud or is in the lift-in state and the wheel 3L (3R) on one side is about to slip, the wheel 3R (3L) on the other side can be kept rotating and, based on the drive of the wheel 3R (3L) on the other side, the vehicle can escape from the mud or the drive force can reliably be transmitted to the road surface.
(30) When the vehicle 2 turns, the motor 15 is driven in accordance with the turning and the pinion gear 12 is rotated on its axis in the rotating state (revolving state) associated with the rotation of the case 6. While the direction of the rotation of the pinion gear 12 on its axis is determined depending on a steering direction and the rotation number of the rotation is determined depending on a degree of the steering angle, the rotation of the pinion gear 12 on its axis and the numbers of teeth of the pair of the side gears 5L, 5R different from each are utilized to make the rotation number of the side gear on the outside of the turn larger than the rotation number of the side gear on the inside of the turn depending on a degree of the turn (a degree of the steering angle) and the rotation state of the side gear 5L (5R) is reflected on the wheel 3L (3R). As a result, even in the case of turning of the vehicle 2, the vehicle 2 can easily turn.
(31) A control example of the control unit U will specifically be described based on a flowchart shown in
(32) When the control is started, various pieces of information are read as initial information at S1, specifically including motor-rotation-number/steering-angle information (characteristic line), a flag F=0 (indicative of the stop state of the motor 15), etc. When the various pieces of information are read, the vehicle speed and acceleration of the vehicle 2 is read at S2 and, based on the information of S2, motor-rotation-number/steering-angle characteristics are selected depending on the vehicle speed (also in consideration of the acceleration) at S3 (see
(33) Subsequently, the steering angle is read at S4 and it is determine at S5 whether the steering angle of S4 falls within the dead zone. This is performed because of determining whether the rotation control of the pinion gear 12 corresponding to the steering angle must be provided.
(34) If the determination of S5 is YES, it is determined at S6 whether the flag is F=1 (indicative of the rotating state of the motor 15). Because of F=0 at the start of the control, the determination of S6 is NO and the process is returned to S2 so as to newly start a process.
(35) On the other hand, if S6 is YES, this is the case that the rotation control of the pinion gear 12 has been provided although the steering angle falls within the dead zone of the motor 15, and the motor 15 is stopped at S7 in this case. After S7, the flag F is reset (to F=0) at S8 and the process is returned to S2.
(36) As a result, when S6 is NO and after the motor 15 is stopped at S7, the pinion gear 12 rotates integrally with case 6 (revolves around the axis of the pair of the side gears 5L, 5R) without rotating on its axis and the pinion gear 12 presses the both side gears 5L, 5R making the pair, thereby causing the pair of the side gears 5L, 5R to substantially integrally rotate (the direct-coupling state (the diff-lock function execution)). As a result, even when the wheel 3L (3R) on one side is stuck in the mud and put into a slipping state, the wheel 3R (3L) on the other side can be kept rotating and the vehicle can escape from the mud based on the drive of the wheel 3R (3L) on the other side.
(37) If the determination of S5 is NO, the rotation number of the motor 15 corresponding to the steering angle of S4 is read at S9 based on
(38) After the process of S10, the flag F is set to F=1 at S11 and the process is returned to S2.
(39) Therefore, the torque transmission device 1 can selectively execute the differential function and the diff-lock function (differential limiting function) and when selectively executing the differential function and the diff-lock function, the execution can be determined depending on whether the pinion gear 12 is allowed to rotate (rotationally driven) on its axis in the state in which the pinion gear 12 formed as a spur gear is engaged in a straddling manner with the pair of the side gears 5L, 5R made up of spur gears different in the number of teeth. This eliminates the need for forming a clutch mechanism (a diff-lock mechanism) on the lateral side of the case 6 (the right or left lateral side in
(40) Additionally, since the spur gears are used rather than bevel gears for the pinion gear 12 and the pair of the side gears 5L, 5R, comparatively thin gears can respectively be used for the side gears 5L, 5R making the pair and can closely be arranged, and the pinion gear 12 can be engaged with the pair of the side gears 5L, 5R.
(41) As a result, the torque transmission device 1 can be compactified in the direction of parallel arrangement of the pair of the side gears 5L, 5R (the left-right direction of
(42) Since the differential function and the diff-lock function are switched depending on whether the pinion gear 12 is allowed to rotate on its axis in the state in which the pinion gear 12 formed as a spur gear is engaged in a straddling manner with the pair of the side gears 5L, 5R made up of spur gears, this eliminates the need for the switching operation between engagement and disengagement of the gears. Therefore, unlike the case of using a clutch mechanism for performing a switch between the differential function and the diff-lock function, the actuation in the torque transmission device 1 can be made highly reliable.
(43)
(44) The second embodiment shown in
(45) Specifically, each of the cylindrical gears making up the side gears 5L, 5R forms a bottomed cylindrical shape having a comparatively short axial length as shown in
(46) The both side gears 5L, 5R are only different in the number of the teeth 5La, 5Ra (specifically, the one side gear 5L (5R) of the pair of the side gears 5L, 5R has the number of teeth smaller by one than the number of teeth of the other side gear 5R (5L)) and are identical in terms of the other modules and diameter.
(47) As shown in
(48) A ring gear 9 is attached to an outer circumference of the case 6 on the inner side in the extending direction. The ring gear 9 has a radial inner side portion coupled through between the side gears 5L, 5R making the pair to the outer circumferential surface of the case 6 and has a radial outer side portion extending to the radial outer side of the pair of the side gears 5L, 5R, and the pinion gear 10 connected to the propeller shaft 11 is engaged with a tooth portion (bevel gear) 9a in the radial outer side portion, as is the case with the first embodiment.
(49) As shown in
(50) As shown in
(51) As a result, when selectively executing the differential function and the diff-lock function in this torque transmission device 1, the execution can be determined depending on whether the pinion gear 12 is allowed to rotate (rotationally driven) on its axis in the state in which the pinion gear 12 formed as a spur gear is engaged in a straddling manner with the pair of the side gears 5L, 5R formed as spur gears different in the number of teeth and it is therefore no longer necessary to form a clutch mechanism (a diff-lock mechanism) on the lateral side of the case 6 (on the right or left lateral side in
(52) Although the embodiments have been described, the present invention encompasses the following forms.
(53) (1) The torque transmission device 1 is used not only as rear differential gears but also as front differential gears and center differential gears (interposed between the front wheel side and the rear wheel side).
(54) (2) If the torque transmission device 1 is used as the center differential gears, the motor 15 is controlled to make an adjustment to absorb a difference in the rotation number between a front wheel and a rear wheel during turning or to make an adjustment to increase the torque to the rear wheel in such a case that the front wheel slips.
(55) (3) Instead of spur gears used for the pair of the side gears 5L, 5R and the pinion gear 12, helical gears etc. also classified into the cylindrical gears are used for the pair of the side gears 5L, 5R and the pinion gear 12.
EXPLANATIONS OF LETTERS OR NUMERALS
(56) 1 torque transmission device 3L left rear wheel 3R right rear wheel 5L left side gear 5La left side gear teeth 5R right side gear 5Ra right side gear teeth 6 case (supporting member) 12 pinion gear 12a pinion gear teeth 15 motor (rotation drive source) 20 steering-angle sensor 21 vehicle speed sensor 22 acceleration sensor U control unit (control device)