Tip seal
10451068 ยท 2019-10-22
Assignee
Inventors
Cpc classification
F04C27/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/0284
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C23/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01C1/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/447
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C19/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C19/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C2/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A tip seal for scroll wraps in a scroll compressor is provided. The tip seal may include surface features to form a tortuous flow path in a seal groove of a scroll wrap. The surface features can help form one or more contraction and/or expansion areas in the tortuous flow path. The tortuous flow path can help provide resistance to fluid flow and help reduce leakage through the seal groove.
Claims
1. A method of providing sealing between interfitting first and second wraps in a scroll compressor, the method comprising: sealing between the interfitting first and second wraps with a seal provided in a groove of the first wrap; and directing refrigerant flow to a tortuous flow path along a length of the seal defined between the first and second wraps and the seal, and the tortuous flow path includes a plurality of protruding structural features on the seal that each extend along both a first side and a second side of the seal, the first side facing a bottom surface of the groove of the first wrap and the second side facing a side surface of the groove of the first wrap, the plurality of protruding structural features forming contractions and expansions in a direction along the length of the seal for the refrigerant flow between the first side and second side of the seal and the bottom surface and side surface of the groove, respectively.
2. A tip seal for a scroll member in a scroll compressor, the tip seal comprising: a first side along a length of the tip seal, the first side configured to face a bottom surface of a groove in a first scroll member, and the first side including a plurality of protruding structural elements configured to provide a tortuous path for fluid flow between the first side and the bottom surface of the groove in a direction along the length of the tip seal when the scroll compressor is operating; and a second side along the length of the tip seal, the second side configured to be pushed against a second scroll member during operation of the scroll compressor to provide sealing; and a third side along the length of the tip seal, the third side configured to face a side surface of the groove, the third side including a plurality of protruding structural elements configured to provide a tortuous path for fluid flow between the third side and the side surface of the groove in the direction along the length of the tip seal, wherein each of the plurality of protruding structural elements of the first side is directly connected to one of the plurality of protruding structural elements of the third side so as to provide a protruding structural feature that extends along both the first side and the third side.
3. The tip seal of claim 1, wherein the second side is relatively smooth compared to the first side.
4. The tip seal of claim 1, wherein each of the plurality of protruding structural elements of the first side extends across a width of the tip seal, the width of the tip seal being perpendicular to the length of the tip seal, and the plurality of protruding structural elements of the first side are spaced apart along the length of the tip seal.
5. The tip seal of claim 1, wherein the plurality of protruding structural elements of the first side include a rectangular shaped cross section.
6. The tip seal of claim 1, wherein the plurality of protruding structural elements of the first side include a tapered portion.
7. The tip seal of claim 1, wherein a cross section of the plurality of protruding structural elements of the first side includes a sloped first side and a sloped second side, and the sloped first side is steeper than the sloped second side.
8. The tip seal of claim 1, wherein each of the plurality of protruding structural elements of the third side extends across a width of the tip seal, and the plurality of protruding structural elements being spaced apart along the length of the tip seal.
9. A scroll compressor, comprising: a first scroll member; a second scroll member; and a tip seal; wherein the first scroll member includes a seal groove configured to receive the tip seal, and the tip seal includes: a relatively smooth side forming a seal with the second scroll member, and a first relatively rough side facing a bottom of the seal groove, the first relatively rough side including a plurality of protruding structural elements that provide a tortuous path for fluid flowing between the first relatively rough side and the bottom surface of the seal groove in a direction along a length of the tip seal, and a second relatively rough side facing a side surface of the seal groove, the second relatively rough side including a plurality of protruding structural elements that provide a tortuous flow path for fluid flowing between the second relatively rough side and the side surface of the seal groove in a direction along the length of the tip seal, wherein each of the plurality of protruding structural elements of the first relatively rough side is directly connected to one of the plurality of protruding structural elements of the second relatively rough side so as to provide a protruding structural feature that extends along both the first relatively rough side and the second relatively rough side.
10. The scroll compressor of claim 9, wherein each of the plurality of protruding structural elements of the first relatively rough side extends across a width of the tip seal, the width of the tip seal being perpendicular to the length of the tip seal, and the plurality of protruding structural elements of the first relatively rough side are spaced apart along the length of the tip seal.
11. The scroll compressor of claim 9, wherein the plurality of protruding structural elements of the first relatively rough side include a rectangular shaped cross section.
12. The scroll compressor of claim 9, wherein the plurality of protruding structural elements of the first relatively rough side include a tapered portion.
13. The scroll compressor of claim 9, wherein a cross section of the plurality of protruding structural elements of the first relatively rough side includes a sloped first side and a sloped second side, and the sloped first side is steeper than the sloped second side.
14. The scroll compressor of claim 9, wherein the tortuous flow path between the first relatively rough side and the bottom surface of the seal groove includes a plurality of contractions and expansions, and the tortuous flow path between the second relatively rough side and the side surface of the seal groove includes a plurality of contractions and expansions.
15. The scroll compressor of claim 9, wherein each of the plurality of protruding structural elements of the second relatively rough side extends across a width of the tip seal, and the plurality of protruding structural elements of the second relatively rough side being spaced apart along the length of the tip seal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(6) Reference is now made to the drawings in which like reference numbers represent corresponding parts throughout.
DETAILED DESCRIPTION
(7) A scroll compressor may be used in a HVAC system or other suitable applications to compress a fluid (e.g. refrigerant). The scroll compressor typically includes scroll wraps to compress the fluid. The scroll wraps may be provided with a tip seal on a tip surface of the scroll wraps. In some cases, the tip seal may be disposed in a tip seal groove formed in the tip surface. The tip seal can help provide sealing between moving chambers formed by the scroll wraps.
(8) The embodiments as disclosed herein relate to a tip seal. In some embodiments, the tip seal may include surface features to help form a tortuous flow path in the seal groove of the scroll wraps. In some embodiments, the surface features can help form one or more contraction and/or expansion areas in the tortuous flow path. In some embodiments, the surface features can include protruding and/or depressing structures from the surface of the tip seal. The surface features may include e.g. rough surface features, random surface features, mixed geometries, combined geometries, and/or labyrinth geometry feature, which can include regular and/or irregular surface patterns. The tortuous flow path can help provide resistance to fluid flow and help reduce, for example, a by-pass leakage through the seal groove.
(9) References are made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration of the embodiments which may be practiced. It is to be understood that the terms used herein are for the purpose of describing the figures and embodiments and should not be regarded as limiting in scope.
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(12) Refrigerant can be directed into the scroll compressor 200 through an inlet 214. The refrigerant can be compressed by the first and second scroll wraps 230, 240, and directed out of the scroll compressor 200 through a discharge port 250 and an outlet 212.
(13) Referring to
(14) A tip surface 241 of the first scroll wrap 240 may include a seal groove 242. The seal groove 242 may be configured to receive a tip seal. For example,
(15) Referring to
(16) The tip seal 300 has a first end 303 and a second end 304. In some embodiments, the surface features 312 may generally occupy an entire length L of the tip seal 300 between the first and second ends 303, 304. In some embodiments, the surface features 312 may partially occupy the length L of the tip seal 300, for example, to save on the manufacturing cost of the tip seal 300 without sacrificing much of the performance advantages. In some embodiments, the surface features 312 may partially occupy a portion of the length L that is relatively close to the second end 304. In some embodiments, the portion relatively close to the first end 303 may be relatively smooth or may not include surface features for a tortuous path such as surface features 312. In the illustrated embodiment, the second end 304 is relatively closer to a discharge port (e.g. the discharge port 250 in
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(18) It is to be appreciated that the cross section shapes of the tip seal 300 and the seal groove 342 are for illustration only. The cross section shapes of the tip seal 300 and the seal groove 342 can be configured to include shapes other than the rectangular shape shown in
(19) Referring to
(20) The tip seal 300 may include surface features 312 (as illustrated in
(21) Referring to
(22) The tip seal 300 in the illustrated embodiment can have a rectangular shaped cross section along the length L. The structural elements 370 may include protruding structures 370a and 370b, corresponding to the first and second sides 301 and 302 of the rectangular shaped cross section respectively. The protruding structures 370a and 370b have width w1 and w2 respectively. The width w1 and the width w2 extend in directions that are substantially perpendicular relative to the length L. Since the fluid flows in a direction along the length L, the configurations of the protruding structures 370a and 370b (e.g. the geometry of the width w1 and w2) can help provide resistance to the fluid flowing along the length L.
(23) Referring to
(24) Referring to
(25) The first and second sides 301, 302 of the tip seal 300 may include structural elements 370 (as illustrated in
(26) It is to be appreciated that in some embodiments, cross sections of the tip seal 300 and/or the seal groove 342 may be configured to have shapes other than a rectangular shaped cross section (e.g. a trapezoidal cross section). Generally, when the tip seal 300 is positioned in the seal groove 342, the seal groove 342 is larger than the tip seal 300, which creates the by-pass leakage 343. Generally, the tip seal 300 may include at least a seal side (e.g. the relatively smooth sides 310) along the length L to provide sealing with the seal wall 345 of the scroll wrap 330, where the seal side, e.g. 360, is pushed against the seal wall 345 in operation. In some embodiments, the seal side can be relatively smooth. The tip seal 300 may also include at least a gap side (e.g. the first or second sides 301, 302 of the tip seal 300) that faces sides 346, 347 of the groove 342. The gap side may be configured to include surface features 370 to provide resistance to, for example, a fluid flow flowing along the length L.
(27) It is to be appreciated that generally, the tip seal 300 may include surface features, such as for example surface textures, surface structural elements, or a combination of both that can help provide resistance to a fluid flow flowing along the length L. In some embodiments, other structural elements and/or surface textures, such as for example depressions, apertures, trenches, protrusions, striations orientated perpendicular to a flow direction, sand textures, random patterns created by an etchant(s) or a bead blasting process, and bumps, in the tip seal 300 may also help provide resistance to the fluid flow flowing along the length L.
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(29) Generally, as illustrated in
(30) In some embodiments, as illustrated in
(31) In some embodiments, as illustrated in
(32) In some embodiments, as illustrated in
(33) Referring to
(34) It is to be appreciated that while
(35)
(36) In
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(38) It is to be appreciated that the surface features as illustrated herein may be used separately or in combination. In some embodiments, the tip seal may include different types of surface features. Referring to
(39) In some embodiments, the surface features (e.g. a shape, geometry and dimensions) may be optimized based on properties of the fluid flow (e.g. a pressure, a speed, and a flow rate). In some embodiments, the surface features may be optimized by computational fluid dynamic modeling. For example, a depth, a pitch and/or a geometry (sharpness of the surface features) of the surface features may be optimized to obtain a desired flow resistance.
(40) In some embodiments, a method of sealing in a scroll compressor may include sealing between interfitting first and second wraps with a seal; and directing refrigerant flow to a tortuous flow path defined between the first and second wraps and the seal, and the tortuous flow path includes a plurality of contractions and expansions.
(41) It is to be appreciated that the embodiments as disclosed herein can generally be used with any seal that may form a gap with a seal groove receiving the seal. The surface features can help prevent or at least reduce leakage through the gap.
Aspects
(42) Any of aspects 1-8 can be combined with any of aspects 9-25. Any of aspects 9-15 can be combined with any of aspects 16-25. Any of aspects 16-23 can be combined with aspects 24-25. Aspect 24 can be combined with aspect 25. Aspect 1. A tip seal for a scroll member in a scroll compressor, comprising: a first side along a length of the tip seal; and a second side along the length of the tip seal; wherein the first side includes surface features configured to provide resistance to a fluid flow when the fluid flow flows along the length of the tip seal, and the second side is configured to be pushed against a scroll member during operation of the scroll compressor to provide sealing. Aspect 2. The tip seal of aspect 1, wherein the second side is relatively smooth compared to the first side. Aspect 3. The tip seal of aspects 1-2, wherein the surface features includes a plurality of protruding structural elements. Aspect 4. The tip seal of aspect 3, wherein the plurality of structural elements have a width, and the width of the plurality of protruding structural elements are substantially perpendicular to the length L. Aspect 5. The tip seal of aspects 3-4, wherein the plurality of protruding structural elements are spaced apart along the length of the tip seal. Aspect 6. The tip seal of aspects 3-5, wherein the plurality of protruding structural elements include a rectangular shaped cross section. Aspect 7. The tip seal of aspects 3-5, wherein the plurality of protruding structural elements include a tapered portion. Aspect 8. The tip seal of aspects 3-5, wherein a cross section of the plurality of protruding structural elements includes a sloped first side and a sloped second side, and the sloped first side is steeper than the sloped second side. Aspect 9. A tip seal for a scroll member in a scroll compressor, comprising: a first side along a length of the tip seal; and a second side along the length of the tip seal; wherein the first side is a relatively rough side, and the second side is configured to be pushed against the scroll member and is a relatively smooth side. Aspect 10. The tip seal of aspect 9, wherein the first side includes a plurality of protruding structural elements. Aspect 11. The tip seal of aspect 10, wherein the plurality of structural elements have a width, and the width of the plurality of protruding structural elements is substantially perpendicular to the length L. Aspect 12. The tip seal of aspects 10-11, wherein the plurality of protruding structural elements are spaced apart along the length of the tip seal. Aspect 13. The tip seal of aspects 10-12, wherein the plurality of protruding structural elements include a rectangular shaped cross section. Aspect 14. The tip seal of aspects 10-12, wherein the plurality of protruding structural elements include a tapered portion. Aspect 15. The tip seal of aspects 10-12, wherein a cross section of the plurality of protruding structural elements includes a sloped first side and a sloped second side, and the sloped first side is steeper than the sloped second side. Aspect 16. A scroll compressor, comprising: a first scroll member; a second scroll member; and a tip seal; wherein the first scroll member includes a seal groove configured to receive the tip seal, the tip seal includes a relatively smooth side forming a seal with the second scroll member, the tip seal includes a relatively rough side facing a bottom of the seal groove. Aspect 17. The scroll compressor of aspect 16, wherein the relatively rough side includes a plurality of protruding structural elements. Aspect 18. The scroll compressor of aspect 17, wherein the plurality of structural elements has a width, and the width of the plurality of protruding structural elements is substantially perpendicular to the length L. Aspect 19. The scroll compressor of aspects 17-18, wherein the plurality of protruding structural elements are spaced apart along the length of the tip seal. Aspect 20. The scroll compressor of aspects 17-19, wherein the plurality of protruding structural elements include a rectangular shaped cross section. Aspect 21. The scroll compressor of aspects 17-19, wherein the plurality of protruding structural elements include a tapered portion. Aspect 22. The scroll compressor of aspects 16-19, wherein a cross section of the plurality of protruding structural elements include a sloped first side and a sloped second side, and the sloped first side is steeper than the sloped second side. Aspect 23. The scroll compressor of aspects 16-22, wherein the tip seal, the first wrap and the second wrap define a tortuous flow path with a plurality of contractions and expansions. Aspect 24. A method of providing sealing between interfitting first and second wraps in a scroll compressor, comprising: sealing between interfitting first and second wraps with a seal; and directing refrigerant flow to a tortuous flow path defined between the first and second wraps and the seal, and the tortuous flow path includes a plurality of contractions and expansions. Aspect 25. A scroll compressor, comprising: a first scroll member; a second scroll member; and a tip seal; wherein the first scroll member includes a seal groove configured to receive the tip seal, the tip seal includes a relatively smooth side forming a seal with the second scroll member, the tip seal includes a relatively rough side facing a seal wall of the seal groove.
(43) With regard to the foregoing description, it is to be understood that changes may be made in detail, without departing from the scope of the present invention. It is intended that the specification and depicted embodiments are to be considered exemplary only, with a true scope and spirit of the invention being indicated by the broad meaning of the claims.