RESEALABLE PACKAGE, METHOD FOR PRODUCING THE RESEALABLE PACKAGE AND APPARATUS FOR PRODUCING THE RESEALABLE PACKAGE
20190315543 ยท 2019-10-17
Inventors
- Ronald H. Exner (Deerfield, IL, US)
- Christopher W. Dunkle (Deerfield, IL, US)
- Jo-Ann Clark (Deerfield, IL, US)
- Adam Lloyd (Deerfield, IL, US)
Cpc classification
B31B2160/10
PERFORMING OPERATIONS; TRANSPORTING
B65D75/5805
PERFORMING OPERATIONS; TRANSPORTING
B65D33/1658
PERFORMING OPERATIONS; TRANSPORTING
B65D33/16
PERFORMING OPERATIONS; TRANSPORTING
B65B7/06
PERFORMING OPERATIONS; TRANSPORTING
B31B2155/0014
PERFORMING OPERATIONS; TRANSPORTING
B65D33/20
PERFORMING OPERATIONS; TRANSPORTING
B65D2401/10
PERFORMING OPERATIONS; TRANSPORTING
B31B50/81
PERFORMING OPERATIONS; TRANSPORTING
B31B70/14
PERFORMING OPERATIONS; TRANSPORTING
B65D75/566
PERFORMING OPERATIONS; TRANSPORTING
B31B70/262
PERFORMING OPERATIONS; TRANSPORTING
B65D75/58
PERFORMING OPERATIONS; TRANSPORTING
B65D33/1691
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D75/58
PERFORMING OPERATIONS; TRANSPORTING
B65B7/06
PERFORMING OPERATIONS; TRANSPORTING
B65D33/20
PERFORMING OPERATIONS; TRANSPORTING
B65D75/56
PERFORMING OPERATIONS; TRANSPORTING
B31B50/81
PERFORMING OPERATIONS; TRANSPORTING
B31B70/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a resealable package (1, 1, 1), comprising a package body (2) having a first side wall (4), a second side wall (6) opposite the first side wall (4), an openable top end (8) and a closed bottom end (10), wherein a portion (12) of the first side wall (4) protrudes beyond the second side wall (6) at the top end (8) in a direction from the bottom end (10) to the top end (8), and a closure element (18) which is releasably adhered to an inner surface (14) of the portion (12) of the first side wall (4) which protrudes beyond the second side wall (6) and the second side wall (6) so as to close the top end (8). Upon removal of the closure element (18) from the package body (2), a resealable adhesive arrangement (20, 22; 23; 25) is exposed so as to allow the inner surface (14) of the portion (12) of the first side wall (4) which protrudes beyond the second side wall (6) and an outer surface (16) of the second side wall (6) to be resealably adhered to one another in a position to close the top end (8). Further, the invention relates to a method and an apparatus (100) for producing the resealable package (1, 1, 1).
Claims
1. resealable package comprising a package body having a first side wall, a second side wall opposite the first side wall, an openable top end and a closed bottom end, wherein a portion of the first side wall protrudes beyond the second side wall at the top end in a direction from the bottom end to the top end, and a closure element for closing a top end of the package body; wherein the closure element is releasably adhered to an inner surface of the portion of the first side wall that protrudes beyond the second side wall and an outer surface of the second side wall to close the top end, and wherein, upon removal of the closure element from the package body, a resealable adhesive arrangement is exposed so as to allow the inner surface of the portion of the first side wall that protrudes beyond the second side wall and the outer surface of the second side wall to be resealably adhered to one another in a position to close the top end.
2. The resealable package according to claim 1, wherein the resealable adhesive arrangement comprises a resealable adhesive adhered to the inner surface of the portion of the first side wall that protrudes beyond the second side wall and/or the outer surface of the second side wall.
3. The resealable package according to claim 1, wherein the closure element is integrally formed with the package body.
4. The resealable package according to claim 1, wherein the closure element is independently formed from the package body.
5. The resealable package according to claim 1, wherein: a first cold seal adhesive layer is provided between the closure element and the inner surface of the portion of the first side wall that protrudes beyond the second side wall, and a second cold seal adhesive layer is provided between the closure element and the outer surface of the second side wall, wherein a bonding strength of the first cold seal adhesive layer to the inner surface of the portion of the first side wall that protrudes beyond the second side wall is higher than a bonding strength of the first cold seal adhesive layer to the closure element, so that, after removal of the closure element from the package body, the first cold seal adhesive layer remains on the inner surface of the portion of the first side wall that protrudes beyond the second side wall, and a bonding strength of the second cold seal adhesive layer to the outer surface of the second side wall is higher than a bonding strength of the second cold seal adhesive layer to the closure element, so that, after removal of the closure element from the package body, the second cold seal adhesive layer remains on the outer surface of the second side wall.
6. The resealable package according to claim 1, wherein a coating layer is provided on the closure element, wherein the coating layer is a sealant layer forming a seal between the closure element and the top end of the package body.
7. The resealable package according to claim 6, wherein a bonding strength of the coating layer to the closure element is higher than a bonding strength of the coating layer to the top end of the package body, so that, after removal of the closure element from the package body, the coating layer remains on the closure element.
8. The resealable package according to claim 1, wherein a first coating layer and a second coating layer provided on the closure element, the first coating layer and the second coating layer forming a seal between the closure element and the top end of the package body.
9. The resealable package according to claim 8, wherein the first coating layer is provided between the closure element and the inner surface of the portion of the first side wall that protrudes beyond the second side wall and the second coating layer is provided between the closure element and the outer surface of the second side wall.
10. The resealable package according to claim 9, wherein a bonding strength of the first coating layer to the closure element is higher than a bonding strength of the first coating layer to the inner surface of the portion of the first side wall that protrudes beyond the second side wall, so that, after removal of the closure element from the package body, the first coating layer remains on the closure element, and wherein a bonding strength of the second coating layer to the closure element is higher than a bonding strength of the second coating layer to the outer surface of the second side wall, so that, after removal of the closure element from the package body, the second coating layer remains on the closure element.
11. A method for producing a resealable package, the package comprising a package body having a first side wall, a second side wall opposite the first side wall, an openable top end and a closed bottom end, wherein a portion of the first side wall protrudes beyond the second side wall at the top end in a direction from the bottom end to the top end, and a closure element for closing the top end of the package body, wherein the method comprises the steps of integrally forming or applying the closure element to the package body such that the closure element is releasably adhered to an inner surface of the portion of the first side wall which protrudes beyond the second side wall and the second side wall so as to close the top end, and providing a resealable adhesive arrangement which is arranged so that, upon removal of the closure element from the package body, the resealable adhesive arrangement is exposed so as to allow the inner surface of the portion of the first side wall which protrudes beyond the second side wall and an outer surface of the second side wall to be resealably adhered to one another in a position to close the top end.
12. The method according to claim 11, wherein, in the step of providing the resealable adhesive arrangement, the resealable adhesive arrangement is provided on the closure element and the closure element with the resealable adhesive arrangement provided thereon is releasably adhered to the inner surface of the portion of the first side wall which protrudes beyond the second side wall and the outer surface of the second side wall so as to close the top end.
13. The method according to claim 11, further comprising the step of providing one or more coating layers on the closure element.
14. The method according to claim 11, further comprising the step of cutting the closure element into a predetermined shape prior to the step of releasably adhering the closure element to the inner surface of the portion of the first side wall which protrudes beyond the second side wall and the outer surface of the second side wall so as to close the top end.
15. The method according to claim 11, wherein the resealable adhesive arrangement comprises a resealable adhesive adhered to the inner surface of the portion of the first side wall which protrudes beyond the second side wall and/or the outer surface of the second side wall.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0059] Hereinafter, non-limiting examples are explained with reference to the drawings, in which:
[0060]
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[0064]
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DETAILED DESCRIPTION OF CURRENTLY PREFERRED EMBODIMENTS
[0073]
[0074] The package body 2 has a first side wall 4 and a second side wall 6 opposite the first side wall 4, which are joined together at their lateral and bottom edges, e.g., by heat welding or the like, so as to form an openable or open top end 8 and a closed bottom end 10 of the package body 2. The first side wall 4 is longer than the second side wall 6 in a direction from the bottom end 10 to the top end 8 of the package body 2, so that a portion 12 of the first side wall 4 protrudes beyond the second side wall 6 at the top end 8 in this direction. Hence, an inner surface 14 of this protruding portion 12 is exposed.
[0075] As can be seen from
[0076] The closure element 18 and the first and second side walls 4, 6 of the package body 2 are made of a plastic film material, such as polyethylene, having a thickness in the range from 0.1 to 1.0 mm. The width of the closure element 18 in the lateral direction of the package body 2, i.e., in the direction perpendicular to the direction from the bottom end 10 to the top end 8 of the package body 2, is substantially identical to the width of the package body 2. However, alternatively, the width of the closure element 18 may be chosen so as to be different from, e.g., smaller than, the width of the package body 2.
[0077] The resealable package 1 according to the embodiment of the invention is obtained by releasably adhering the closure element 18 to the top end 8 of the package body 2, so that the first cold seal adhesive layer 20 and the first coating layer 24 are arranged between the closure element 18 and the inner surface 14 of the portion 12 of the first side wall 4 which protrudes beyond the second side wall 6 and the second cold seal adhesive layer 22 and the second coating layer 26 are arranged between the closure element 18 and an outer surface 16 of the second side wall 6. Depending on the type of sealant used for the first and second coating layers 24, 26, e.g., a heat activated sealant or a pressure activated sealant, the package 1 is sealed by applying an appropriate amount of pressure and/or heat to the closure element 18 and/or the package body 2.
[0078] The package 1 in its assembled state, i.e., with the closure element 18 attached to the top end 8 of the package body 2, is schematically shown in
[0079] The process of the initial opening and subsequent resealing of the package 1 is illustrated in
[0080] However, the bonding strengths of the first and second coating layers 24, 26 to the closure element 18 are chosen to be higher than their bonding strengths to the inner surface 14 of the protruding portion 12 of the first side wall 4 and the outer surface 16 of the second side wall 6, respectively, so that the coating layers 24, 26 remain on the closure element 18 and are removed from the package body 2 together with the closure element 18.
[0081] When the closure element 18 is removed from the package body 2, the seal effected by the first and second coating layers 24, 26 is broken and the openable top end 8 of the package body 2 is exposed, so that an interior of the package body 2, storing therein a liquid or solid product or products, such as food products (sweets, chocolate, cookies, nuts, savoury snacks, coffee beans, coffee powder, beverages etc.), becomes accessible to a consumer. The fully opened state of the package 1 is schematically shown in
[0082] In order to reseal the package 1, the protruding portion 12 of the first side wall 4 is folded over towards the bottom end 10 of the package body 2 so as to bring the first cold seal adhesive layer 20 into contact with the second cold seal adhesive layer 22. The first and second cold seal adhesive layers 20, 22 are made to resealably adhere to one another by applying a slight pressure to the top end 8 of the package body 2.
[0083] The package 1 in its fully resealed state is shown in
[0084] As has been detailed above, since the closure element 18 can be produced separately from the package body 2, there are substantially no restrictions with regard to different patterns for the first and second adhesive layers 20, 22 and the first and second coating layers 24, 26 to be applied to the closure element 18. Examples for such different patterns are shown in
[0085] The closure element 18 shown in
[0086] The closure element 18 shown in
[0087] Another means for assisting a consumer in initially opening the package 1 is shown in
[0088] Instead of first and second coating layers 24, 26, a single coating layer 24 may be provided on the closure element 18, as can be seen from
[0089]
[0090] The package 1 of the embodiment shown in
[0091] A first line of weakness 32, such as a perforation, a score line or the like, is provided in the second side wall 6 so as to extend in a widthwise direction of the package 1, i.e., in a direction substantially perpendicular to the direction from the bottom end 10 to the top end 8 (see
[0092] The first and second lines of weakness 32, 34 facilitate removal of the closure element 18 from the package body 2 and thus assist a consumer in opening the package 1, as will be detailed in the following. In order to remove the closure element 18 from the package body 2, the closure element 18, for example, may be held at the area of the punched hole 28 and peeled off the package body 2 in the same manner as schematically shown in
[0093] In order to reseal the package 1, the protruding portion 12 of the first side wall 4 is folded over towards the bottom end 10 of the package body 2 in the direction indicated by arrow A in
[0094] A method of manufacturing the resealable package 1 of the embodiment shown in
[0095] The film material is folded along a fold line 11 which extends between the first and second lines of weakness 32, 34 in a direction parallel thereto, so as to bring the lower edge of the film material towards the upper edge of the film material, as is indicated by arrow B in
[0096]
[0097] The package 1 of the embodiment shown in
[0098] Moreover, the package 1 of the embodiment shown in
[0099] Further, a first layer of a peelable adhesive 40 is provided between the closure element 18 and the inner surface 14 of the portion 12 of the first side wall 4 which protrudes beyond the second side wall 6. A second layer of a peelable adhesive 42 is provided between the closure element 18 and the outer surface 16 of the second side wall 6. As can be seen, for example, from
[0100] The bonding strengths of the first and second peelable adhesive layers 40, 42 to the closure element 18 and the first and second side walls 4, 6, respectively, may be chosen so that, after removal of the closure element 18 from the package body 2, both peelable adhesive layers 40, 42 remain on the closure element 18, both peelable adhesive layers 40, 42 remain on the package body 2, or one of the peelable adhesive layers 40, 42 remains on the closure element 18 and the other of the peelable adhesive layers 40, 42 remains on the package body 2.
[0101] The line of weakness 36 and the first and second peelable adhesive layers 40, 42 facilitate removal of the closure element 18 from the package body 2 and thus assist a consumer in opening the package 1, as will be detailed in the following. In order to remove the closure element 18 from the package body 2, the closure element 18, for example, may be held at the area of the punched hole 28 and peeled off the package body 2 in the same manner as schematically shown in
[0102] In order to reseal the package 1, the protruding portion 12 of the first side wall 4 is folded over towards the bottom end 10 of the package body 2 so as to bring the protruding portion 12 into contact with the resealable adhesive layer 25 provided on the outer surface 16 of the second side wall 6. The resealable adhesive layer 25 and the inner surface 14 are made to resealably adhere to one another by applying a slight pressure to the top end 8 of the package body 2.
[0103] Furthermore, instead of a package configuration as shown in
[0104] In particular, the package 1 of the embodiment shown in
[0105] As has been detailed above, there are substantially no restrictions with regard to the shaping of the closure element 18. Specifically, the closure element 18 can be cut, punched, stamped, notched, perforated or otherwise formed into any desired shape, as is schematically shown in
[0106] For example, the upper edge of the closure element 18 may be cut so as to have a straight shape (
[0107] The package body 2 of the packages 1, 1, 1 of the embodiments of the invention discussed above may, for example, be formed from a film web using conventional package forming equipment. The closure element 18 may be produced separately from the package body 2 and subsequently attached thereto.
[0108] As can be seen from
[0109] The closure element 18 thus formed is subsequently guided through a pair of guiding rolls 110 and transported to an attachment device (not shown) via a transport roll 112. The attachment device forms part of the apparatus 100 and is configured to releasably adhere the closure element 18 to the inner surface 14 of the protruding portion 12 of the first side wall 4 and the outer surface 16 of the second side wall 6 of the package body 2 so as to close the top end 8 thereof, thus forming the resealable package 1 of the embodiment of the invention.
[0110] The attachment device may be, for example, formed of a pair of rollers having a nip with a predetermined width formed therebetween. In this case, the package body 2 and the closure element 18 are guided through the nip between the rollers and the pressure applied onto the closure element 18 and the package body 2 by the rollers effects a releasable adhesion of the closure element 18 to the top end 8 of the package body 2. Alternatively, a press unit or the like, which is capable of applying the pressure required for releasably adhering the closure element 18 to the package body 2, may be used as the attachment device.
[0111] The apparatus 100 of the embodiment shown in
[0112] Moreover, the apparatus 100 may further comprise a coating device (not shown) configured to provide one or more coating layers 24, 26 as described above, i.e., coating layers for reducing pressure banding in the rolls of the apparatus 100 and/or sealant layers, on the closure element 18. The coating device may be provided in the apparatus 100, for example, before the adhesive applying device 104, between the adhesive applying device 104 and the cutting device 106 or after the cutting device 106. Further, a plurality of coating devices may be arranged in the apparatus 100. Alternatively, the adhesive applying device 104 may be configured so that it not only provides the resealable adhesive arrangement 20, 22 but also one or more coating layers 24, 26.
[0113] Before the closure element 18 is releasably adhered to the top end 8 of the package body 2 by the attachment device, thereby closing the top end 8 of the package body 2, the package body 2 is filled with a desired product at a filling unit (not shown). Due to the resealing functionality of the package 1 provided by the resealable adhesive arrangement 20, 22, the package 1 can be particularly advantageously used for containing therein food products, such as sweets, chocolate, cookies, nuts, savoury snacks, coffee beans, coffee powder, beverages or the like. After the filling with the product or products has been performed, the closure element 18 is adhered to the top end 8 of the package body 2, thereby completing the resealable package 1 of the embodiment of the invention.
[0114] While the packages 1, 1, 1 of the embodiments shown in