SYSTEM FOR THE OPERATIONAL AND PERFORMANCE EFFICIENCY IMPROVEMENT OF WIRELINE TRACTORS

Abstract

The invention discloses systems for improving performance and operational efficiency of wireline tractors. A cooling system improves power capabilities of electrical motors mounted in wheels, which are mounted on a linkage pivotably connected to an arm extended from a tractor tool body, in an in-line arm configuration. The linkage and arm mechanism significantly improve the tractor's ability to traverse wellbore obstructions. The hydraulic system of the tractor ensures adequate wellbore centralization

Claims

1. A system for the removal of heat generated by one or more electrical motors in a downhole tool comprising: a hydraulic pump; an output hydraulic passageway routed from the pump outlet that provides hydraulic fluid through a section of the downhole tool containing the one or more electrical motors; a return hydraulic passageway routed from the pump inlet that receives hydraulic fluid through a section of the downhole tool containing the one or more electrical motors; one or more heat exchanging areas of the downhole tool, arranged to receive hydraulic fluid from the hydraulic pump by way of the output hydraulic passageway, transfer heat to the outside wellbore environment, and deliver hydraulic fluid to the pump by of way of the return hydraulic passageway.

2. The system of claim 1, wherein the output hydraulic passageway consists of multiple hydraulic channels.

3. The system of claim 1, wherein the return hydraulic passageway consists of multiple hydraulic channels.

4. The system of claim 1, wherein the return hydraulic passageway is the hydraulic sump of the downhole tool.

5. (canceled)

6. (canceled)

7. (canceled)

8. (canceled)

9. (canceled)

10. The system of claim 1, wherein the electrical motor is mounted inside the wheel of downhole tractor.

11. The system of claim 1, wherein the electrical motor is mounted inside the arm of a downhole tractor.

12. The system of claim 1, wherein the return hydraulic passageway comprises a passageway through the rotor center axis of an electrical motor.

13. The system of claim 1, wherein the return hydraulic passageway comprises a passageway through the stator of an electrical motor.

14. The system of claim 1, wherein the return hydraulic passageway comprises a passageway through the annular space exterior to the outer diameter of a rotor and inside the inner diameter of a stator of an electrical motor.

15. The system of claim 1, wherein the return hydraulic passageway comprises a passageway passed the stator of an electrical motor.

16. The system of claim 1, wherein the return hydraulic passageway comprises a helical passageway around stator of an electrical motor.

17. The system of claim 1 wherein the return hydraulic passageway comprises a passageway comprised of all passageways of claims 12 through 16, or a combination thereof.

18. The system of claim 1, wherein the output hydraulic passageway comprises a passageway through the rotor center axis of an electrical motor.

19. The system of claim 1, wherein the output hydraulic passageway comprises a passageway through the stator of an electrical motor.

20. The system of claim 1, wherein the output hydraulic passageway comprises a passageway through the annular space exterior to the outer diameter of a rotor and inside the inner diameter of a stator of an electrical motor.

21. The system of claim 1, wherein the output hydraulic passageway comprises a passageway passed the stator of an electrical motor.

22. The system of claim 1, wherein the output hydraulic passageway comprises a helical passageway around stator of an electrical motor.

23. (canceled)

24. A downhole tractor mechanism comprising: an arm radially extendable from the tractor tool body; a linkage pivotably mounted to the extendable end of the arm at a single pivot point; a first drive wheel mounted to the linkage at a first position from the pivot point and a second drive wheel mounted to the linkage at a second and opposing position from the pivot point.

25. The mechanism of claim 24, wherein the drive wheels comprise electrical motors.

26. (canceled)

27. The mechanism of claim 24, wherein the distance of the first drive wheel from the pivot point differs from the distance of the second drive wheel from the pivot point.

28. The mechanism of claim 24, wherein the drive wheels comprise of motors.

29. The mechanism of claim 24, further comprising a gear train within radially extendable arm; gear train within radially extendable arm arranged to transmit power to a gear train within the linkage; gear train within the linkage arranged to transmit power to drive wheels.

30. The mechanism of claim 29, further comprising a gear differential within the linkage gear train.

31. The mechanism of claim 30, wherein the gear differential is a limited slip differential.

32. A downhole tool actuation system comprising: first and second radially extendable arms on opposing sides of a downhole tool body; the first radially extendable arm actuated by a first actuator, including a piston and actuation cylinder; the second radially extendable arm actuated by a second actuator, including a piston and actuation cylinder; a hydraulic passageway routed from a single pump, to each actuation cylinder; a flow regulator on the inlet hydraulic passageway of each hydraulic actuation cylinder, disposed to regulate flow into the cylinder, such that the volume of fluid in the first actuation cylinder is within a desired range of the volume in the second actuation cylinder.

33. The system of claim 32 wherein the flow regulator comprises a variable orifice which adjusts based on a pressure differential of its inlet and outlet ports.

34. The system of claim 32, wherein the radially extendable arms are arms of a downhole tractor.

35. A method of centralizing an in-line arm downhole tractor in a wellbore, the in-line arm downhole tractor including a first radially extendable arm disposed to actuate upon pressurization of a first actuation cylinder, a second radially extendable arm disposed to actuate upon pressurization of a second actuation cylinder, a first flow regulator disposed to regulate flow into the first actuation cylinder, a second flow regulator disposed to regulate flow into the second actuation cylinder and a pump, the method comprising: providing an in-line arm downhole tractor in a wellbore; powering the pump to provide fluid to the first and second actuation cylinders through the first and second flow regulators; regulating the fluid flowrate to each actuation cylinder such that fluid volume in the first actuation cylinder is similar in volume to the fluid in the second actuation cylinder; and positioning the in-line arm downhole tractor toward the wellbore central axis.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0018] FIG. 1 represents a downhole tool which comprises several tool modules. Together the modules compose an active cooling system for cooling components in the downhole tool.

[0019] FIG. 2 represents a downhole tool which comprises several tool modules. Together the modules compose an active cooling system for cooling components in the downhole tool. This downhole tool comprises and additional heat exchanging module.

[0020] FIG. 3 represents a downhole tool which comprises several tool sections which are contained in common housing. Together the sections compose an active cooling system for cooling components in the downhole tool.

[0021] FIG. 4 represents a downhole tool which comprises several tool sections which are contained in common housing. Together the sections compose an active cooling system for cooling components in the downhole tool. This downhole tool comprises and additional heat exchanging section.

[0022] FIG. 5 shows a hydraulic schematic which could be used to implement an active cooling system into a downhole tool along with other typical hydraulic functions.

[0023] FIG. 6 shows a hydraulic schematic which could be used to implement an active cooling system into a downhole tool along with other typical hydraulic functions. This schematic allows the active cooling side of the circuit to be controlled on demand.

[0024] FIG. 7 shows an electrical motor and possible flow paths for cooling the electrical component.

[0025] FIG. 8A shows a wheeled downhole tractor section in which one wheel has entered a perforation hole in the wellbore. The figure also shows the forces present at the wheels of the tractor.

[0026] FIG. 8B shows a close-up view of the tractor wheel of FIG. 8A entering in the perforation hole and the forces acting upon the wheel.

[0027] FIG. 9A shows a wheeled downhole tractor section with two wheels per in-line arm which is traversing a perforation hole in the wellbore. The figure also shows the forces present at the wheels of the tractor.

[0028] FIG. 9B shows a wheeled downhole tractor section with two wheels per side-by-side arm which is traversing a perforation hole in the wellbore. The figure also shows the forces present at the wheels of the tractor.

[0029] FIG. 10 shows a close-up view of a tractor arm mechanism

[0030] FIG. 11A through FIG. 11D show a sequence of events of a tractor arm mechanism with two wheels leading up to and passed a change in the wellbore profile.

[0031] FIG. 12A represents a tractor with in-line arms with every two arms orthogonal to the next.

[0032] FIG. 12B represents a tractor with in-line arms.

[0033] FIG. 13 shows a tractor with the arm mechanism of FIG. 11, in an in-line arm configuration.

[0034] FIG. 14. shows and axial view of the tractor in FIG. 13.

[0035] FIG. 15 shows a tractor with the arm mechanism of FIG. 11, in an in-line arm configuration.

[0036] FIG. 16. shows and axial view of the tractor in FIG. 15.

[0037] FIG. 17. shows a close-up view of the tractor mechanism implemented in a tool body.

[0038] FIG. 18A and FIG. 18B show a close-up view of another embodiment of the tractor arm mechanism.

[0039] FIG. 19A and FIG. 19B show a close-up view of the drive mechanism of an embodiment of the tractor mechanism in FIG. 18A and FIG. 18B.

[0040] FIG. 20 shows a close-up view of a particular portion of the gear train in FIG. 19A and FIG. 19B.

[0041] FIG. 21 shows an embodiment of the tractor mechanism of FIG. 17 and FIG. 11 in a side-by-side arm configuration.

[0042] FIG. 22 is representation of an in-line arm tractor which failed to centralize.

[0043] FIG. 23 is a hydraulic schematic of a tractor actuation system.

[0044] FIG. 24 is a schematic of a control system.

DETAILED DESCRIPTION OF THE INVENTION

[0045] The present invention will be described in connection with its preferred embodiments. However, to the extent that the following description is specific to a particular embodiment or a particular use of invention, this is intended to be illustrative only, and is not to be construed as limiting the scope of the invention. On the contrary, the description is intended to cover all alternatives, modifications, and equivalents that are included within the spirit and scope of the invention, as defined by the appended claims.

[0046] The present invention describes a system to improve the operational and performance efficiency of downhole tractors. The benefits of reducing the temperature of electrical motors and electrical components are numerous. For downhole tractors and other mechanical intervention tools cooling motors within these tools can substantially increase their power output capability. Cooling also increases the life of materials susceptible to degradation by exposure to heat. Additionally, cooling materials can allow a designer to design near the ultimate strength of the material, without necessitating a de-rating factor for the material at high temperature. In an embodiment, a downhole tool comprises several tool modules or sections which may consist of one or more of; a cable head; hydraulic module including an electrical motor which powers a hydraulic pump. The pump may provide hydraulic fluid into a hydraulic line which is routed through a heat exchange section; through a motor section, which may comprise an electrical motor; through an electronics section, which may contain a motor controller; and into an accumulator section. From the accumulator section, a hydraulic line may be routed into the opposite direction and returned by a hydraulic return line, through the motor section; through the electronics section; through an electrical motor in the motor section; through a heat exchange section and into hydraulic module; to the return port of hydraulic pump. As hydraulic fluid is pumped through the electrical motors, heat may be transferred to the hydraulic fluid which passes therethrough. Hydraulic fluid may enter the heat exchange section and heat may be transferred to the ambient wellbore environment.

[0047] In an embodiment, the hydraulic module may additionally provide hydraulic fluid via a hydraulic line to sections of the downhole tool for hydraulic actuation purposes.

[0048] In an embodiment, the accumulator section may also function as a heat exchange section to further manage heat generated within the downhole tool.

[0049] In an embodiment, the downhole tool modules are within a common housing, which together comprise a system for cooling components in the downhole tool.

[0050] In an embodiment, a temperature sensing device is disposed to sense the temperature of a heat generating component within the downhole tool.

[0051] In an embodiment, a temperature sensing device is disposed to sense the heat of a hydraulic passage or other passage.

[0052] In an embodiment, a parameter sensing device is disposed to sense a parameter of a heat generating component.

[0053] In a further embodiment, a second temperature sensing device is disposed to sense a second temperature within the downhole tool or exterior the downhole tool.

[0054] In a further embodiment, a second parameter sensing device is disposed to sense a second parameter within the downhole tool or exterior the downhole tool.

[0055] In an embodiment one or more parameter sensing devices are disposed to provide communication with an electrical controller within the electronics section.

[0056] In an embodiment, the downhole tool further comprises a hydraulic control block disposed to received hydraulic fluid from the hydraulic pump. The hydraulic control block may include hydraulic components which may control one or more of; flow, pressure and direction of the hydraulic fluid.

[0057] In an embodiment, the hydraulic control block contains hydraulic components selected from one or more of; solenoid valves, check valves, relief valves, pilot-operated check valves, shuttle valves, flow regulators, pressure regulators or other hydraulic components.

[0058] In an embodiment, one or more of the hydraulic components within the hydraulic control block may reside in another portion of the downhole tool, exterior the hydraulic control block.

[0059] In an embodiment, a hydraulic control circuit is provided which includes functionality to provide hydraulic fluid for actuation of pistons and for thermal management purposes. A pump may deliver hydraulic fluid to one or more fluid regulators disposed to regulate flow for each purpose. On the actuation side of the hydraulic control circuit, a set of solenoid valves and pilot operated check valves may be operated to control the direction of flow to a corresponding actuation and retraction of pistons, thereby allowing for continuous thermal management with the ability to simultaneously control actuation pistons.

[0060] In a preferred embodiment, one or more flow passages are disposed to receive fluid from the outlet of the hydraulic pump. A solenoid valve may be disposed to control flow therethrough such that upon energizing the solenoid valve on a first passage, flow is blocked from entering a thermal management system and when a solenoid valve is energized on a second passage, flow is delivered to one or more actuation pistons.

[0061] In an embodiment, the pistons may be disposed to actuate one or more tractor arms.

[0062] In an embodiment, the pistons may be disposed to actuate one or more members to engage with the interior of a well bore.

[0063] In an embodiment, the flow through the electrical motors may flow through a rotor passageway, around or parallel to the long axis of the stator, through an annular space or any combination thereof.

[0064] In an embodiment, a method is provided for dissipating heat from within a downhole tool. The method comprises, delivering fluid from a pump outlet to a first hydraulic passage routed through one or more tool sections containing heat generating components; through one or more heat exchanging sections of the downhole tool disposed to dissipate heat to a region exterior the downhole tool; and to the pump intake.

[0065] In an embodiment, the method further comprises controlling the flow of the fluid to the first hydraulic passage.

[0066] In an embodiment, the method further comprises monitoring a parameter of a heat generating component within the downhole tool; controlling the flow of fluid to the first hydraulic passage based on the parameter of the component reaching a setpoint parameter. Optionally, a parameter of a non-heat generating component or material may be monitored within or exterior to the downhole tool. For example, the wellbore temperature may be monitored.

[0067] In an embodiment, the method comprises monitoring the temperature of a hydraulic passage; controlling the flow of fluid to the first hydraulic passage based on the temperature of the passage reaching a setpoint temperature.

[0068] In an embodiment, the method further comprises the parameter sensing device providing a signal to a controller such that the controller may deliver a signal to surface based on the parameter sensing device signal. Optionally, the controller may deliver a signal to a component within the downhole tool, for example, a motor coupled to a hydraulic pump or a solenoid operated valve, to control the flow of fluid to the first hydraulic passage.

[0069] The controller may be an analog circuit or a digital processor, such as an application specific integrated circuit (ASIC) or array of field-programmable gate arrays (FPGAs). Accordingly, embodiments may implement any one or more aspects of control logic in the controller that is on-board the downhole tool or in a computing system that is in data communication with the controller. A computing system may be located at the surface to provide a user-interface for monitoring and controlling the operation of the downhole tool and may be in data communication with the controller over a wireline cable.

[0070] In an embodiment, a second parameter sensing device signal is provided to the controller and the controller provides a signal to control the flow of fluid based on a comparison of signals provided by the first and second parameter sensing device.

[0071] In an embodiment, the method further comprises controlling the flow of fluid to a second hydraulic passage.

[0072] In an embodiment, the parameter is temperature.

[0073] In an embodiment, the parameter is current.

[0074] In an embodiment, the heat generating component is an electrical motor.

[0075] In an embodiment, the heat generating component is a battery.

[0076] In an embodiment, the heat generating component is a transformer.

[0077] In an embodiment, the heat generating component is a transistor.

[0078] In an embodiment, the heat generating components is a processor.

[0079] A downhole tractor tool may have in-line or side by side arms with powered wheels mounted to the ends of the arms and disposed to receive mechanical power to apply a traction force to a wellbore wall. In an embodiment, a linkage may be disposed at the end of each arm with a powered wheel at each end of the linkage. In this manner, the tractor is well suited to traverse obstructions within a wellbore. When a first wheel at an end of the linkage enters an obstruction, the second wheel may still be unaffected by the obstruction and thereby ensure that both wheels traverse the obstruction.

[0080] In an embodiment, the point at which the linkage is connected to the arm is off-center of the linkage.

[0081] In an embodiment, mechanical power is transmitted to the wheels by a gear train within the arm and disposed to receive mechanical power from a motor within the tractor. The gear train within the arm may transmit mechanical power to a gear train within the linkage.

[0082] In an embodiment, the gear train within the arm transmits power to a differential and each wheel powered by an output of the differential.

[0083] In an embodiment, a motor is disposed within each wheel and receives electrical energy from within the downhole tractor tool body.

[0084] In an embodiment, a method is provided for conveying a bottom hole assembly across a wellbore obstruction. The method comprising, deploying a bottom hole assembly including a downhole tractor within a wellbore; activating the downhole tractor to tractor the bottom hole assembly to an obstruction; deploying one or more arms of the tractor and activating one or more motors to power a first and second drive wheel disposed on distal ends of a linkage secured to each tractor arm; engaging the obstruction with the first downhole wheel; the first downhole wheel traversing all or part of the obstruction; engaging the obstruction with the second drive wheel and traversing part of the obstruction; the second drive wheel traversing the obstruction; continuing to tractor the bottom hole assembly such that each arm and associated linkage has passed across the obstruction; continuing to tractor the bottom hole assembly such that the bottom hole assembly crosses the obstruction.

[0085] FIG. 1. represents a downhole tool which comprises several tool modules. Module 1, a cable head, is connected to a hydraulic module 2. Hydraulic module 2 comprises an electrical motor 8 which powers a hydraulic pump 9. Pump 9 pumps hydraulic fluid into hydraulic line 14 which is routed through heat exchange section 3; through motor section 4, which contains electrical motor 10; through electronics section 5, which contains motor controller 12; through motor section 6, which contains electrical motor 11 and into accumulator section 7. Once hydraulic line 14 enters accumulator section 7, it is routed into the opposite direction and returned by hydraulic return line 13, through the electrical motor 11 in motor section 6; through motor controller 12 of electronics section 5; through the electrical motor 10 in motor section 4; through heat exchange section 3 and into hydraulic module 2, to the return port of hydraulic pump 9. As hydraulic fluid is pump through the electrical motors 10 and 11, heat is transferred to the hydraulic fluid which passes through. Once the hydraulic fluid enters heat exchange section 3, heat is transferred to the ambient wellbore environment as represent by curved arrows 16 FIG. 1. Hydraulic module 2 also provides hydraulic fluid via hydraulic line 15 to motor sections 4 and 6 for hydraulic actuation purposes. Additionally, in FIG. 1, the example placement of several parameter sensors 73, is shown.

[0086] In a second embodiment represented by FIG. 2, the accumulator section 7 also functions as a heat exchange section to further cool hydraulic fluid to be pumped through electrical motors 10 and 11, and motor controller 12. Heat exchange to the ambient wellbore environment is represented by curved arrows 17. The tool modules described in FIGS. 1 and 2 may also be housed in a common housing as represented by FIG. 3.

[0087] A hydraulic control block 18 in FIG. 4, facilitates the control of the hydraulic line 14 as well as the hydraulic line 15 for actuation of various mechanisms. In the case of a tractor, actuation control of arms or linkages which apply radial force to the wellbore wall.

[0088] As mentioned, the hydraulic pump 9 may also be used for various actuation functions within the tool. FIG. 5. shows the hydraulic circuit of how this can be implemented. With reference to FIG. 5., pump 9 supplies hydraulic fluid to two pathways; hydraulic actuation line 15 and hydraulic cooling line 14. To ensure both lines 15 and 14 receive equal flow of hydraulic fluid; flow regulators 19 and 20 are installed on hydraulic lines 14 and 15, respectively. Flow regulators 19 and 20 are hydraulic components available in industry which ensure constant flow across a range of pressure difference across the component. They function by detecting the difference in pressure upstream from the pressure downstream through an orifice in the component, based on this pressure difference a variable orifice in the component is adjusted to increase or decrease flowrate. Therefore, when a hydraulic load is detected downstream, the variable orifice will adjust to ensure the load is supplied with constant flow as though there were no load. Flow from line 15 enters hydraulic control block 18 which is comprised of two normally open solenoid valves 21 and 23, two pilot operated check valves 22 and 24; and check valve 25. When solenoid valve 22 is un-energized, pilot operated check valve 22 is piloted and flow from hydraulic line 15 is dumped to the sump line 28 which is also the low pressure ambient hydraulic fluid inside the downhole tool. When solenoid valve 22 is energized, pilot operated check valve 22 is not piloted and flow from hydraulic line 15 is checked at the piloted operated check valve 22 and flow from hydraulic line 15 flows through check valve 25 to solenoid valve 23 and pilot operated check valve 24. If normally open solenoid valve 23 is energized, pilot operated check valve 24 will be checked and flow from hydraulic line 15 will flow to actuation pistons 26 and 27. Actuation pistons 26 and 27 may be actuation pistons for tractor arms or linkages or for other downhole tools. If it is desired to reduced pressure applied to actuation pistons 26 and 27, normally open solenoid valve 23 may be de-energized and to pilot, pilot operated check valve 24 and dump hydraulic fluid from the bores of actuation pistons 26 and 27 to the sump line 28 which is also the low pressure ambient hydraulic fluid inside the downhole tool. Flow from line 14 enters heat exchange section 3, passed electric motors 10 and 11 and into heat exchange section 7. Heat from the hydraulic fluid is transferred to the ambient wellbore as indicated by 17, flow continues into hydraulic return line 13, through electrical motor 11 and electrical motor 10 and into heat exchange section 3 where heat is further transferred to the ambient wellbore environment as indicated by 16. Flow then continues out of heat exchange section 3 by hydraulic return line 13 and to the return ports of pump 9. The embodiment of the cooling and actuation circuit shown in FIG. 5 allows for continuous cooling with the ability to maintain and control hydraulic pressure applied to actuation pistons 26 and 27. Normally open solenoid 21 pilots, pilot operated check valve 22 thereby allowing continuous flow for cooling to hydraulic line 14 without affecting actuation pistons 26 and 27.

[0089] Electrical motors 10 and 11, may in other embodiments reside in the arm or in the wheel of a tractor motor.

[0090] Additionally, in FIG. 5, the example placement of several parameter sensors 73, is shown.

[0091] In a preferred embodiment of the hydraulic control circuit, represented in FIG. 6, solenoid valve 21 and pilot operated check valve 22 is eliminated. Flow regulators 19 and 20 are eliminated and normally open solenoid valve 30 and pilot operated check valve 29 are added to the cooling, hydraulic line 14 side of the circuit. When it is desired to actuate actuation pistons 26 and 27, hydraulic fluid from hydraulic line 15 is pumped and flows through check valve 25. When normally open solenoid valve 23 is energized, pilot operated check valve 24 is not piloted and flow is checked at pilot operated check valve 24 to flow into and pressurize actuation cylinders 26 and 27. Fluid in actuation cylinders 26 and 27 is held in the cylinders by energized solenoid valve 23, un-piloted check valve 24 and check valve 25. For hydraulic fluid to flow into hydraulic line 15, normally open solenoid valve 30 is energized to check flow at pilot operated check valve 29 and block hydraulic fluid from flowing to heat exchange section 3. Once actuation cylinders 26 and 27 are at the desired pressure, normally open solenoid valve 30 is de-energized to allow hydraulic fluid to flow through pilot operated check valve via hydraulic line 14 to heat exchange section 3, passed electric motors 10 and 11 and into heat exchange section 7. Heat from the hydraulic fluid is transferred to the ambient wellbore as indicated by 17, flow continues into hydraulic return line 13, through electrical motor 11 and electrical motor 10 and into heat exchange section 3 where heat is further transferred to the ambient wellbore environment as indicated by 16. Flow then continues out of heat exchange section 3 via hydraulic return line 13 and to the return ports of pump 9. Normally open solenoid valve 30, pilot operated check valve 29, normally open solenoid valve 23, pilot operated check valve 24, and check valve 25, may be packaged in hydraulic control block 18. The advantage to this embodiment of the control circuit over the embodiment described by FIG. 5, is that hydraulic power is not wasted by circulating through pilot operated check valve 22 in FIG. 5 once desired pressure in actuation cylinders 26 and 27 is achieved. Rather, with the preferred embodiment FIG. 6, once desired pressure in actuation cylinders 26 and 27 is achieved, all available hydraulic power can be used for the cooling side of the circuit by hydraulic line 14.

[0092] Additionally, in FIG. 6, the example placement of several parameter sensors 73, is shown.

[0093] FIG. 24 is a schematic of a control system for controlling the flow of fluid based on various inputs; for example, signals from one or more temperature sensors or parameter sensors. The diagram additionally indicates the direction of flow of signals from the sensors to a controller which may then provide signals to a motor or a solenoid for example, to control the flow of fluid.

[0094] In all embodiments described above, flow through electrical motors 10 and 11 as shown by motor 31 in FIG. 7, may flow through a rotor passageway 34 of rotor 33, around or parallel to the long axis of stator 32, through an annular space 35 created by rotor 33 and the inside diameter of stator 32, or any combination of, including all of the above described flow paths.

[0095] FIG. 8A represents side-by-side arm tractor 36 with one wheel per arm moving inside a wellbore 37 with a perforation hole 38. FIG. 8B represents a close-up of a wheel 43 at the end of an arm 41 entering a perforation hole 42. When a wheel 43 enters into perforation hole 38 and impacts the downhole edge of perforation hole 38, a reaction force 40 is exerted radially towards the main center of the wellbore 37. The reaction force 40 is equivalent to the radial force 39 applied by the tractor arm to the wellbore for traction. The reaction force is applied at a distance 42 from the center of wheel 43. This creates a moment which counteracts the torque 44 at the wheel, which is required for movement of the tractor. Radial forces for side-by-side arm tractors may often approach several hundred pounds making the moment created by the reaction force 40 at distance 42, substantial. If the moment is greater than the torque 44 that can be applied at the wheel 43, the tractor will stall resulting in lost time and reduced operational efficiency.

[0096] Improving upon the state of the art by incorporating an additional wheel per arm offers significant advantages for traversing perforation holes and other obstacles within the wellbore. Representative in-line arm tractor section 45 of FIG. 9A is one embodiment and the advantage of multiple wheels per arm is evident as it traverses perforation hole 38. When the downhole wheel 49 enters the perforation hole 38, the up-hole wheel 48 is still within the wellbore 37 assisting the downhole wheel to traverse the perforation hole 38. When the up-hole wheel 48 is in the perforation hole, the downhole wheel 49 has already traversed the perforation hole 38 and able to assist the up-hole wheel 48 to traverse the perforation hole 38. In a second embodiment FIG. 9B, a side-by-side arm tractor with two wheels per arm is traversing a perforation hole 38.

[0097] For clarity in FIG. 10, a tractor arm mechanism is shown disconnected from the tractor tool body. An arm 51 is connected to linkage 50 at pivot point 52. The connection interface allows linkage 50 to partially rotate about the end of arm 51. Pivot point 52 is up-hole from the center of linkage 50. Wheels 48 and 49 reside at each end of linkage 50. Wheel 48 is mounted on linkage 50 at a distance from pivot point 52 and wheel 49 is mounted on linkage 50 at a greater distance from pivot point 52. In FIG. 11A through FIG. 11D, the tractor arm mechanism of FIG. 10, is shown without the tractor body in a sequence of steps traversing a change in the wellbore 37 profile.

[0098] Radial force is applied to wellbore 37 for traction by arm 51 to linkage 50 and thereby to drive wheels 48 and 49. Due to the off-center connection of arm 51 to linkage 50, the forces exerted by each wheel to the wellbore 37, on a uniform surface, are of differing magnitude as represented by large arrow 47 and smaller arrow 46.

[0099] When the tractor arm mechanism interacts with a step in the wellbore 37 a reaction force 53 is exerted which creates a moment about pivot point 52 causing an increase in force 47. This relationship is ideal to lift wheel 49 on top of the step in the wellbore because additional traction is now available to wheel 48 due to the now increased radial force 47 of FIG. 11B. Once wheel 49 is on top of the step, radial forces 47 and 46 are closer to equal magnitudes due the effective wellbore axial distance from one another. As the tractor mechanism continues downhole and wheel 48 impacts the step in the wellbore 37, a reaction force 54 is exerted which creates a moment about pivot point 52 causing an increase in force 46. This relationship is ideal to lift wheel 48 on top of the step in the wellbore because additional traction is now available to wheel 49 due to the now increased radial force 46 of FIG. 11D. It is clear that by implementing greater than two wheels per arm, similar advantages may be obtained.

[0100] There are several configurations of in-line arm tractors, two of which are shown in FIG. 12A and FIG. 12B. An implementation of the tractor arm mechanism of FIG. 10 in the configuration shown in FIG. 12A is shown in FIG. 13 as the preferred embodiment. An axial view of the tractor of FIG. 13 is shown in FIG. 14. An implementation of the tractor arm mechanism of FIG. 10 in the configuration shown in FIG. 12B is shown in FIG. 15. An axial view of the tractor of FIG. 15 is shown in FIG. 16.

[0101] A close-up view of the tractor mechanism of FIG. 10 mounted inside a tool body 55 is shown in FIG. 17. A close-up view of another embodiment of the tractor mechanism of FIG. 10 mounted inside a tool body 55 is shown in FIG. 18A and FIG. 18B.

[0102] In the embodiment of FIG. 18A and FIG. 18B, mechanical power is supplied by a motor inside the tool body 55, to a gear train 56 which resides inside the arm 51. See FIG. 19A and FIG. 19B with 51 and 50 hidden. Gear 58 of gear train 56 has an integrated shaft 59 which is integrated to gear 60 of gear train 57. Gear 60 transmits power to the gear 61 which drives wheel 48. Gear 60 also drives idler 62 which drives gear 63. Gear 63 drives gear 64 which drives wheel 49. See FIG. 20. Gears 60, 61, 62, 63 and 64 reside inside linkage 50. Shaft 59 transmits power from within arm 51 to within linkage 50.

[0103] An embodiment of the tractor arm mechanism of FIG. 10 implemented in a side-by-side arm configuration is shown in FIG. 21.

[0104] Unlike side-by-side arms that are mechanically linked. The actuation of tractor arms in an in-line arm configuration must be controlled differently to ensure adequate centralization of the tractor in the wellbore. FIG. 22 shows an in-line arm tractor system which failed to lift the tool to centralize in the wellbore. When the hydraulic fluid from a hydraulic pump is supplied to the actuators, one for each arm, on a common hydraulic bus, fluid from the pump only actuates those arms easiest to move because they were not loaded by the weight of the tractor or conveyed loads.

[0105] One method for eliminating the problem of centralizing an in-line arm tractor is to charge a high volume-high pressure accumulator and release the accumulated hydraulic energy into the actuation cylinders of the tractor arms. This may overcome the resting inertia of the tractor tool resting on the wellbore such that each actuation cylinder receives hydraulic fluid to adequately centralize the tractor tool.

[0106] A preferred solution is shown by the hydraulic circuit in FIG. 23 in which hydraulic fluid from hydraulic line 15 is pumped and flows through check valve 25. When normally open solenoid valve 23 is energized, pilot operated check valve 24 is not piloted and flow is checked at pilot operated check valve 24 to flow into and pressurize actuation cylinders 26, 27, 65 and 66; through flow regulators 67, 68, 69 and 70, respectively. Fluid in actuation cylinders 26, 27, 65, and 66 is held in the cylinders by energized solenoid valve 23, un-piloted check valve 24 and check valve 25. Flow regulators 67, 68, 69 and 70 provide constant flow from each of their inlets to each of their outlets for varying pressure differences between flow regulators inlet and outlet. This ensures that each actuation cylinder, connected to each arm receives an equal volume of hydraulic fluid, thereby ensuring that the in-line arm tractor centralizes in the wellbore no matter its resting position. Numerous actuation cylinders may be employed in a tractor; greater than the number represented in FIG. 23. A high-pressure accumulator 71 may be connected to the hydraulic line 15. When pressure is held in the actuation cylinders and changes in wellbore profile cause the hydraulic fluid volume in an actuation cylinder to change, the accumulator volume will adjust to compensate for the actuation cylinder volume change by receiving hydraulic fluid from an actuation cylinder or delivering hydraulic fluid to an actuation cylinder, thereby not requiring the hydraulic fluid in actuation cylinders to be dumped to the sump line 28 by energizing solenoid valve 23. A pressure gauge 72 may be connected to the hydraulic line 15 to monitor pressure in the actuation cylinders.

[0107] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the scope of the claims. As used herein, the singular forms a, an and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms comprises and/or comprising, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, components and/or groups, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The terms preferably, preferred, prefer, optionally, may, and similar terms are used to indicate that an item, condition or step being referred to is an optional (not required) feature of the embodiment. The term seal, as in the engaging of a sealing element to a borehole, is used for the purpose of describing particular embodiments.

[0108] The corresponding structures, materials, acts, and equivalents of all means or steps plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. Embodiments have been presented for purposes of illustration and description, but it is not intended to be exhaustive or limited to the embodiments in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art after reading this disclosure. The disclosed embodiments were chosen and described as non-limiting examples to enable others of ordinary skill in the art to understand these embodiments and other embodiments involving modifications suited to a particular implementation.