METHOD AND SYSTEM FOR CONTROLLING AN INTERNAL COMBUSTION ENGINE
20190316529 · 2019-10-17
Assignee
Inventors
Cpc classification
F02D2200/1002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/0261
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2041/0265
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2200/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B25/145
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/0219
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2041/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B25/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention relates to method for controlling a compression-ignition internal combustion engine, said internal combustion engine having at least one combustion chamber, wherein intake of air to said combustion chamber is controlled using an intake valve, and wherein evacuation of said combustion chamber is controlled using an exhaust valve. The method includes: controlling opening of said intake valve and closing of said exhaust valve in dependence of the position of a reciprocating member in said combustion chamber, wherein opening of said intake valve and closing of said exhaust valve, respectively, in relation to the position of said reciprocating member is individually controllable, and wherein, in one mode of operation, opening of said intake valve and closing of said exhaust valve, respectively, are controlled such that both valves are simultaneously open during a period of variable length.
Claims
1. A method for controlling a compression-ignition internal combustion engine, said internal combustion engine having at least one combustion chamber wherein intake of air to said combustion chamber is controlled using an intake valve, and wherein evacuation of said combustion chamber is controlled using an exhaust valve, the method comprising: controlling opening of said intake valve and closing of said exhaust valve in dependence of the position of a reciprocating member in said combustion chamber, wherein, opening of said intake valve and closing of said exhaust valve, respectively, in relation to the position of said reciprocating member is individually controllable; wherein, in one mode of operation, opening of said intake valve and closing of said exhaust valve, respectively, are controlled such that both valves are simultaneously open during a period of variable length, so that intake air passes through the combustion chamber and simultaneously mixes with and evacuates exhaust residuals.
2. A method according to claim 1, further comprising: controlling said intake valve and said exhaust valve such that opening of said intake valve and closing of said exhaust valve, respectively, is performed at varying positions of said reciprocating member in said combustion chamber.
3. A method according to claim 1, further comprising: controlling opening of said intake valve and closing of said exhaust valve in dependence of work produced by said internal combustion engine, and/or rotational speed of said internal combustion engine.
4. A method according to claim 1, further comprising: controlling opening of said intake valve and closing of said exhaust valve such that intake air passes through the combustion chamber and simultaneously mixes with and evacuates exhaust residuals so that exhaust residuals remaining in the combustion chamber are reduced when a rotational speed is below a first speed and/or when a work produced by said internal combustion engine exceeds a first work.
5. A method according to claim 1, further comprising: according to a first mode of operation controlling opening of said intake valve and closing of said exhaust valve such that both valves are simultaneously open during a first period; and according to a second mode of operation, controlling opening of said intake valve and closing of said exhaust valve such that both valves are simultaneously open during a second period, being different from said first period.
6. A method according to claim 5, wherein work produced by said combustion engine in said first mode of operation exceeds work produced by said combustion engine in said second mode of operation, and wherein said first period exceeds said second period.
7. A method according to claim 1, further comprising: according to a first mode of operation controlling opening of said intake valve and closing of said exhaust valve such that both valves are simultaneously open during a first period of time; and according to a second mode of operation, the intake valve and exhaust valve are controlled such that the exhaust valve closes prior to the intake valve opens.
8. A method according to claim 1, further comprising: according to a first mode of operation controlling opening of said intake valve and closing of said exhaust valve such that both valves are simultaneously open during a first period; and according to a second mode of operation, controlling said intake valve such that said intake valve closes after the beginning of a compression stroke.
9. A method according to claim 1, wherein the position of the reciprocating member in the combustion chamber is represented by a crank shaft position, wherein a crank shaft degree at which an intake valve opens, and a crank shaft degree at which the exhaust valve closes can be controlled.
10. A method according to claim 1, wherein a first camshaft is used to control opening and closing of said exhaust valve, and a second camshaft is used to control opening and closing of the intake valve.
11. A method according to claim 10, wherein opening of said intake valve and closing of said exhaust valve are controlled by individually phasing said first and second cam shaft.
12. A method according to claim 10, further comprising individually phasing said camshafts any number of crank shaft degrees in an interval of 10-100 degrees.
13. A method according to claim 10, wherein opening of said intake valve is controlled by controlling a the crank angle at which the intake valve opens and where closing of said exhaust valve is controlled by controlling a crank angle at which the exhaust valve closes.
14. A method according to claim 1, said internal combustion engine comprising a plurality of combustion chambers, said combustion chambers being divided into at least two banks, each of said banks comprising a separate exhaust conduit for exhaust gases resulting from said bank.
15. (canceled)
16. A computer program product stored on a non-transitory computer-readable medium, said computer program product for controlling a compression-ignition internal combustion engine, said internal combustion engine having at least one combustion chamber, wherein intake of air to said combustion chamber is controlled using an intake valve, and wherein evacuation of said combustion chamber is controlled using an exhaust valve, said computer program product comprising computer instructions to cause one or more electronic control units or computers to perform the following operations: controlling opening of said intake valve and closing of said exhaust valve in dependence of the position of a reciprocating member in said combustion chamber, wherein, opening of said intake valve and closing of said exhaust valve, respectively, in relation to the position of said reciprocating member is individually controllable; and wherein, in one mode of operation, opening of said intake valve and closing of said exhaust valve, respectively, are controlled such that both valves are simultaneously open during a period of variable length, so that intake air passes through the combustion chamber and simultaneously mixes with and evacuates exhaust residuals.
17. A system for controlling a compression-ignition internal combustion engine, said internal combustion engine having at least one combustion chamber, wherein intake of air to said combustion chamber is controlled using an intake valve, and wherein evacuation of said combustion chamber is controlled using an exhaust valve, the system comprising: control means adapted to control opening of said intake valve and closing of said exhaust valve in dependence of the position of a reciprocating member in said combustion chamber, wherein, opening of said intake valve and closing of said exhaust valve, respectively, in relation to the position of said reciprocating member is adapted to be individually controllable, and wherein, in one mode of operation, opening of said intake valve and closing of said exhaust valve, respectively, are adapted to be controlled such that both valves are simultaneously open during a period of variable length, so that intake air passes through the combustion chamber and simultaneously mixes with and evacuates exhaust residuals.
18. A system according to claim 17, wherein the engine and a turbocharger combination is designed such that the efficiency of a compressor of the turbocharger increases with increasing mass flow through the compressor and/or a turbine of the turbocharger.
19. A system according to claim 17, wherein said internal combustion engine comprises a plurality of combustion chambers, said combustion chambers being divided into at least two banks, each of said banks comprising a separate exhaust manifold for exhaust gases resulting from said bank, the system further comprising a bank separating turbine, wherein the bank separating turbine comprises either a turbine having separate inlets for each of said banks, or separate turbochargers for each bank.
20. A system according to claim 17, wherein the internal combustion engine consists of an internal combustion engine without exhaust gas recirculation (EGR) conduit for recirculating exhausts from exhaust conduit to intake conduit.
21. A vehicle comprising a system for controlling a compression-ignition internal combustion engine, said internal combustion engine having at least one combustion chamber, wherein intake of air to said combustion chamber is controlled using an intake valve, and wherein evacuation of said combustion chamber is controlled using an exhaust valve, the system comprising: control means adapted to control opening of said intake valve and closing of said exhaust valve in dependence of the position of a reciprocating member in said combustion chamber, wherein, opening of said intake valve and closing of said exhaust valve, respectively, in relation to the position of said reciprocating member is adapted to be individually controllable, and wherein, in one mode of operation, opening of said intake valve and closing of said exhaust valve, respectively, are adapted to be controlled such that both valves are simultaneously open during a period of variable length, so that intake air passes through the combustion chamber and simultaneously mixes with and evacuates exhaust residuals.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
DETAILED DESCRIPTION OF THE INVENTION
[0050] In the following detailed description, the present invention will be exemplified for a vehicle. The invention is, however, applicable also in other kinds of transportation means, such as air and water crafts. The invention is also applicable in fixed installations. Further the terms intake valve and exhaust valve are used to denote any means that open and close a passage to a combustion chamber for inlet of air and evacuation of combustion residuals, respectively.
[0051]
[0052] The internal combustion engine 101 is controlled by the vehicle control system via a control unit 115. The clutch 106 and gearbox 103 are also controlled by the vehicle control system by means of a control unit 116.
[0053]
[0054] The aftertreatment components 130 may be of various kinds and designs. For example, in a manner known per se, the aftertreatment components 130 may include one or more from a diesel oxidation catalytic converter (DOC), which, inter alia, is used to oxidize remaining hydrocarbons and carbon monoxide in the exhaust gas stream. The oxidation can also be used to ensure that aftertreatment components downstream the oxidation catalytic converter 202 maintain a desired minimum temperature. The oxidation catalytic converter 202 may also oxidize nitrogen monoxides (NO) occurring in the exhaust gas stream to nitrogen dioxide (NO.sub.2). This nitrogen dioxide is beneficial, for example, for increasing the efficiency of NO.sub.x reduction in SCR catalytic converters (see below) where reduction is dependent on the ratio between NO and NO.sub.2 in the exhaust gas stream. Other reactions may also occur in the oxidation catalytic converter DOC 202.
[0055] Further, the aftertreatment components may include a diesel particulate filter DPF, e.g. arranged downstream an oxidation catalytic converter, and which basically has the task of collecting particles in the exhaust gas stream.
[0056] The aftertreatment components 130 may also comprise a selective catalytic reduction (SCR) catalytic converter, e.g. arranged downstream of the DPF. SCR catalytic converters in general reduce e.g. nitrous oxides NO.sub.x in the exhaust gas stream through the use of an additive in a manner known per se.
[0057] The aftertreatment components 130 may also include further and/or other elements, such as e.g. an ammonia slip catalytic converter ASC, which oxidizes surplus ammonia that may remain in the exhaust gases after passage through an SCR.
[0058] The components DOC, DPF, SCR catalytic converter, and ASC may, for example, be integrated in a single unit 130. Alternatively, the components can be arranged in any other suitable way manner, and one or more of said components can, for example, consist of separate units. Furthermore, the aftertreatment may include only one of said or other components or any combination of two or more components.
[0059] As was mentioned above, the present invention provides a method for controlling the combustion engine that, at least in some instances, may improve engine operation at least in some instance. For example, scavenging of hot residuals can be improved. Control of the combustion engine according to embodiments of the invention may also improve e.g. control of exhaust gas temperature. For example, operation of aftertreatment components of the kind described above, and perhaps in particular the SCR catalytic converter 204, are highly dependent on the prevailing temperature of the component. If the temperature of the component is too low, desired reactions may not occur and, conversely, if temperature is too high components may instead be damaged.
[0060] Embodiments of the present invention provides a method that may be used to influence the exhaust gas temperature of the exhaust gas entering aftertreatment components in a manner that is favourable to the temperature of the aftertreatment components. For example, the exhaust gas temperature can be reduced at high engine loads at low engine speeds through the use of scavenging according to embodiments of the invention. In addition, embodiments of the invention can, for example, be utilized to obtain increased exhaust temperatures, reduced exhaust flow and reduced NO.sub.x at low engine load and/or during coasting.
[0061] An exemplary method 300 of the present invention is shown in
[0062] For the sake of simplicity,
[0063] The present invention can be implemented in any suitable control unit in the vehicle 100, and hence not necessarily in the control unit 115. The control influencing the valve opening and valve closing according to the present invention will usually depend on signals being received from other control units and/or vehicle components, and it is generally the case that control units of the disclosed type are normally adapted to receive sensor signals from various parts of the vehicle 100. The control unit 115 may, for example, receive signals e.g. from the control unit 131 and various sensors with regard to the control of the internal combustion engine 101.
[0064] Control units of the illustrated type are also usually adapted to deliver control signals to various parts and components of the vehicle, e.g. to control intake valve and exhaust valve according to the invention, e.g. by controlling phasers of camshafts. Operation of vehicle control systems per se is known to the person skilled in the art.
[0065] Furthermore, control of this kind is often accomplished by programmed instructions. The programmed instructions typically consist of a computer program which, when executed in a computer or control unit, causes the computer/control unit to exercise the desired control, such as method steps according to the present invention. The computer program usually constitutes a part of a computer program product, wherein said computer program product comprises a suitable storage medium 121 (see
[0066] An exemplary control unit (the control unit 115) is shown schematically in
[0067] Furthermore, the control unit 115 is equipped with devices 122, 123, 124, 125 for receiving and transmitting input and output signals, respectively. These input and output signals can comprise waveforms, pulses or other attributes that the devices 122, 125 for receiving input signals can detect as information for processing by the processing unit 120. The devices 123, 124 for transmitting output signals are arranged so as to convert calculation results from the processing unit 120 into output signals for transfer to other parts of the vehicle control system and/or the component (s) for which the signals are intended. Each and every one of the connections to the devices for receiving and transmitting respective input and output signals can consist of one or more of a cable; a data bus, such as a CAN bus (Controller Area Network bus), a MOST bus (Media Oriented Systems Transport) or any other bus configuration, or of a wireless connection.
[0068] Returning to the exemplary method 300 illustrated in
[0069] In step 302 a suitable control of the intake valves and exhaust valves is determined. This control may comprise control of at least EVC, i.e. exhaust valve closing, and IVO, i.e. intake valve opening. As was mentioned above, this control may depend on various operating conditions, where operation of the valves can be arranged to be controlled on the basis of internal combustion engine load and speed, or on the basis of additional or other factors. Following a description of an exemplary system, examples of such control will be discussed below with reference to
[0070] An exemplary combustion chamber 209 is shown in
[0071] Internal combustion engines of the disclosed kind further comprises, in general, at least one fuel injector per combustion chamber (not shown) which in a conventional manner supplies fuel to the combustion chamber for combustion.
[0072] The combustion chamber 209 comprises an inlet 201 being controlled by one or more intake valves 211, which may be arranged to be individually controlled in relation to an exhaust valve 213 according to the below. Air for combustion is supplied to the combustion chamber by means of the intake valve 211 through an intake conduit 402, e.g. consisting of suitable piping, tubing and/or hosing, for receiving the air for supply to the combustion. In general, the air consists of air taken from the environment of the vehicle.
[0073] Evacuation of the combustion chamber 209 is controlled through an (or a plurality of) exhaust valve 213, which opens towards an exhaust manifold 414.
[0074] With regard to the exhaust valve 213 and intake valve 211 these are, in the present example, controlled individually by means of camshafts 203, 204, respectively, which, although being commonly driven by a crankshaft 205, are arranged to be individually phased in relation to each other so that opening time, closing time and possibly duration of the opening of the valves 211, 213 can be individually controlled for each valve. The phasing can, for example be accomplished by means of phasers. Use of phasers allows continuous adjustment of the valve control. For example, the phasers may be arranged such that each camshaft can be phase shifted up to e.g. 60, 80 or 100 crank angle degrees or any other suitable number of degrees, where phase shifting can selectively be e.g. both advancing and retarding, thereby allowing a relatively high degree of freedom when controlling the intake valve and exhaust valve in relation to each other.
[0075] The system is also shown in
[0076] According to the disclosed example, ambient air from the vehicle/engine surrounding is drawn trough an air filter 404 from an intake side 404A of the air filter 404 being subjected to ambient air and being drawn through the air filter 404 by means of a compressor 406. The compressor 406 is driven by a turbine 408, the compressor 406 and turbine 408 being interconnected by means of a shaft 410, thereby forming a conventional turbocharger. The compressed air is cooled by a charge air cooler 412 in a manner known per se prior to being supplied to the intake conduit 402 and combustion chambers i1-i6 of the internal combustion engine 101.
[0077] Passage to the exhaust conduits of the combustion chambers i1-i6, are controlled by the exhaust valves of the combustion chambers, respectively. The exhaust conduits are further arranged such that exhaust gases emanating from cylinders i1-i3 share a common conduit 414 from exhaust outlets to a first inlet 408A of the turbine 408. Correspondingly, exhaust gases emanating from cylinders i4-i6 share a common conduit 416, separate from the conduit 414, from exhaust outlets to a second inlet 408B of the turbine 408. The turbine 408, consequently, comprises separate exhaust gas inlets for receiving the exhaust gas streams from conduits 414 and 416, respectively, e.g. constituting a conventional twin-scroll turbine.
[0078] The turbine 408 further constitutes a fixed geometry turbine, and a waste gate 418 is connected to either or both conduits 414, 416 for turbine bypass when required. An arrangement of this kind, i.e. an arrangement where separate exhaust conduits are used for each bank of combustion chambers, has the advantage that the pressure pulse consisting of exhaust from one combustion chamber will not disturb operation of another combustion chamber. If all six cylinders had been evacuated through a common exhaust conduit emanating close to the exhaust outlets of the combustion chambers, respectively, a pressure pulse when e.g. combustion chamber i4 opens to evacuate exhaust gases may travel and reach e.g. combustion chamber i1 at the time when this combustion chamber opens the exhaust valve. If in this situation the intake valve and exhaust valve of the combustion chamber i1 are simultaneously open the exhaust pulse may pass through combustion chamber i1 to the inlet side of the internal combustion engine 101. Such flow of exhaust gases is highly undesirable and can be avoided by separating the exhaust passages by dividing the combustion chambers into separate banks sharing separate exhaust manifolds, e.g. according to the present example.
[0079] The exhaust gas stream is then again combined and discharged by the turbine 408 through a single common outlet 408C and is led, in the present example via an exhaust brake 420, to the one or more aftertreatment components 130 for aftertreatment of exhaust gases according to the above prior to being released into the surroundings of the vehicle 100. According to the disclosed embodiment, an SCR catalytic converter is in itself capable of reducing nitric oxides to a desired extent and hence no further reduction is required. That is, no EGR recirculation is required. Systems of this kind may provide an additional degree of freedom in controlling the internal combustion engine, since EGR requirements regarding pressure differences between intake side and exhaust side of the internal combustion engine need not be accounted for.
[0080] As was mentioned above, a suitable control of the valves is determined in step 302, and
[0081] Furthermore, according to embodiments of the invention, camshafts are used that have a prolonged opening time in comparison to conventional camshafts. This is not a requirement according to the invention, but in addition to the individually controllable cam phasing, this provides additional advantages and possibilities in the control of the opening and closing of the intake and exhaust valves.
[0082] This is illustrated in
[0083]
[0084] According to
[0085] Also, as was mentioned above, this increases brake thermal efficiency so that larger amounts of intake air can be supplied, and thereby larger amounts of fuel, if desired. The valve overlap is accomplished by retarding the camshaft controlling the exhaust valve, while simultaneously advancing the camshaft controlling the intake valve. According to the disclosed example, this corresponds to the extended duration, i.e. approx. 15, which has the result that the exhaust valve still opens at the normal position, and the intake valve closes at the normal position. According to the disclosed example, the phasing is symmetrical, i.e. both camshafts are phase shifted to an equal extent albeit in different directions. This, however, need not be the case and the camshafts may be phased to different extents. Also, the phasing may be considerably higher than in the present example, so that longer periods of simultaneously open valves are obtained. This is also exemplified further below.
[0086] The passage of intake air to the exhaust side reduces exhaust temperature, which may be beneficial to e.g. temperature sensitive aftertreatment components. Furthermore, the increased efficiency in evacuating hot residuals means, as was explained above, that more intake air can be supplied, and hence torque can be increased for low/medium engine speeds. Also, the increased flow will improve transient performance by decreasing turbo lag.
[0087]
[0088] LIVC, in turn, reduces mass flow through the engine, which reduces pumping work and increases OCE. Because of higher engine speed the time available for heat loss is shorter and since air/fuel ratio lambda A is sufficiently high the loss in closed cycle efficiency, CCE, due to less bulk mass is smaller than the OCE gain.
[0089]
[0090]
[0091] Furthermore, the examples shown in
[0092] When a suitable control has been determined in step 302, e.g. according to any of the examples disclosed in
[0093] It may then be determined whether the control is to be determined anew, e.g. due to changed or changing operating conditions, in which case the method returns to step 301. Otherwise the method returns to step 303 to continue control according to determined parameters. According to the invention, consequently, the valves can be arranged to be continuously controlled to account for prevailing conditions so that operation of the internal combustion engine can be controlled in an efficient manner, e.g. with advantages as set out above.
[0094] In addition to the above, the present invention may further be used in combination with the solutions described in the Swedish patent application 1550976, title METHOD AND SYSTEM FOR CONTROLLING EXHAUST GASES RESULTING FROM COMBUSTION and Swedish patent application 1550978, title METHOD AND SYSTEM FOR CONTROLLING AN INTERNAL COMBUSTION ENGINE.
[0095] SE1550976 relates to situations where undesired temperatures may arise. According to SE1550976, exhaust gas temperatures are controlled by a method (and system) by means of which air from the intake side of the internal combustion engine is arranged to bypass the combustion chambers for mixing with the exhaust gases when hot exhaust gases are expected. In this way, hot exhaust gases can be cooled off in situations when hot exhaust gases may damage temperature sensitive components.
[0096] Furthermore, at least part of exhaust gases resulting from said combustion are recirculated uncooled to said intake side when the temperature is such that exhaust gases may otherwise cool off aftertreatment components to an extent where proper operation no longer can be ensured.
[0097] EGR like circuitry can be used to effect circulation according to the above, where only gases from combustion chambers in which no combustion has been carried out can be recirculated.
[0098] SE1550978 relates to situations where it might be difficult to maintain an exothermic, i.e. temperature increasing, reaction in, for example, an oxidation catalyst that is used to oxidize remaining unburned fuel in the exhaust gases.
[0099] According to SE1550978, an exothermic reaction is upheld when cold exhaust gases may cool off aftertreatment components. This is accomplished by supplying unburned fuel to exhaust gases discharged by some combustion chambers through fuel injection into only part of the combustion chambers of a combustion engine.
[0100] Furthermore, at least part of exhaust gases discharged by combustion chambers being distinct from the combustion chambers into which fuel is injected are recirculated to the intake side of the internal combustion engine, where the exhaust gases are being recirculated at least substantially uncooled.
[0101] The solutions provided by the present invention may be combined with the solution described in said applications e.g. to enhance further operation of the internal combustion engine.
[0102] Finally, the present invention has been exemplified for a vehicle. The invention is, however, applicable in any kind of craft, such as, e.g., aircrafts and watercrafts. The invention is also applicable for use in combustion plants.