SOLID STATE DISK PACKAGING LINE
20190315506 ยท 2019-10-17
Inventors
- Jinsuo Sun (Dongguan, CN)
- Zhaoyuan Huang (Dongguan, CN)
- Wenjun Li (Dongguan, CN)
- Mengtao Yang (Dongguan, CN)
Cpc classification
B65B43/52
PERFORMING OPERATIONS; TRANSPORTING
B65B65/003
PERFORMING OPERATIONS; TRANSPORTING
B65B43/26
PERFORMING OPERATIONS; TRANSPORTING
B65B5/08
PERFORMING OPERATIONS; TRANSPORTING
B65B2220/18
PERFORMING OPERATIONS; TRANSPORTING
B65B61/207
PERFORMING OPERATIONS; TRANSPORTING
B65B25/002
PERFORMING OPERATIONS; TRANSPORTING
B65B61/025
PERFORMING OPERATIONS; TRANSPORTING
B65B61/20
PERFORMING OPERATIONS; TRANSPORTING
B65B61/22
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B43/26
PERFORMING OPERATIONS; TRANSPORTING
B65B61/02
PERFORMING OPERATIONS; TRANSPORTING
B65B61/20
PERFORMING OPERATIONS; TRANSPORTING
B65B65/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A solid state disk packaging line, for packaging solid state disks, includes a stacking tray conveying system, a packaging system, a packaging box conveying system, and a packaging box packaging system. The packaging system includes a packaging box loading device, a sealing bag loading device, and a packaging machine. Two sides of the packaging system provided with the packaging machine are connected with the stacking tray conveying system and the packaging box conveying system respectively. The packaging machine receives stacking trays, and loads the stacking trays into a packaging box, and then transfers the packaging box to the packaging box packaging system via the packaging box conveying system. The packaging box with the stacking trays loaded therein is sealed by the packaging box packaging system. The packaging line packages and seals the packaging box without manual work which protects solid state disks, avoids doing damage, and improves production efficiency.
Claims
1. A solid state disk packaging line, for packaging solid state disks, comprising a stacking tray conveying system, a packaging system, a packaging box conveying system, and a packaging box packaging system; the packaging system comprising a packaging box loading device, a sealing bag loading device, and a packaging machine which are arranged linearly; two sides of the packaging system where is provided with the packaging machine being connected with the stacking tray conveying system and the packaging box conveying system respectively, the packaging machine being adapted for receiving a stacking tray loaded with solid state disks and conveyed by the stacking tray conveying system, and loading the stacking tray into a packaging box, and then transferring the packaging box to the packaging box packaging system via the packaging box conveying system; and the packaging box with the stacking tray loaded therein being sealed by the packaging box packaging system.
2. The solid state disk packaging line according to claim 1, wherein the stacking tray conveying system comprises a tray loading device, a stacking tray loading device, a conveying device, and a tray unloading device which are arranged linearly, and further comprises a plurality of trays adapted for receiving the stacking tray and moving among the tray loading device, the stacking tray loading device, the conveying device, and the tray unloading device so as to load the stacking tray.
3. The solid state disk packaging line according to claim 2, wherein the tray is provided with a tray fixed identifier, and the stacking tray conveying system further comprises an identifier placer which is adapted for placing a stacking tray moving identifier on the tray and tracing stacking tray information by identifying the tray fixed identifier and the corresponding stacking tray moving identifier.
4. The solid state disk packaging line according to claim 3, further comprising a label printing mechanism for printing a product label, the product label being attached to an outside of the packaging box, and the label printing mechanism communicating with product information base and acquiring the stacking tray information so as to print out the product label.
5. The solid state disk packaging line according to claim 2, wherein the conveying device comprises an upper conveying passage and a lower conveying passage, and the tray loading device and the tray unloading device respectively drive the tray to move between the upper conveying passage and the lower conveying passage to convey the tray circularly.
6. The solid state disk packaging line according to claim 1, wherein the packaging machine comprises a packaging box conveying mechanism, a labeling mechanism, a partition loading mechanism, a robot mechanism, a desiccant loading mechanism, and a sealing bag heat sealing mechanism, and the packaging machine has a packaging position; a conveying track of the packaging box conveying mechanism passes through the packaging position and the sealing bag heat sealing mechanism, loading positions of the partition loading mechanism, the robot mechanism and the desiccant loading mechanism are located above the packaging position; and the robot mechanism is configured to transfer the stacking tray to the packaging box located at the loading position, the partition loading mechanism and the desiccant loading mechanism respectively place a partition and desiccant in the packaging box, and a sealing bag is heat sealed through the sealing bag heat sealing mechanism and then enters the packaging box conveying system.
7. The solid state disk packaging line according to claim 5, wherein the partition loading mechanism, the desiccant loading mechanism, and the sealing bag heat sealing mechanism are all located above the packaging machine, and a conveying track of the packaging box conveying mechanism is located beneath the partition loading mechanism, the desiccant loading mechanism, and the sealing bag heat sealing mechanism.
8. The solid state disk packaging line according to claim 1, wherein the stacking tray conveying system and the packaging system are respectively provided with a robot for receiving the stacking tray, and the robot comprises a lifting finger for lifting the stacking tray and a pushing finger for pressing down the stacking tray.
9. The solid state disk packaging line according to claim 1, wherein the packaging box packaging system comprises a scanning device, a sealing device, a weighing device, and a sorting mechanism which are arranged in turn.
10. The solid state disk packaging line according to claim 1, wherein the stacking tray conveying system and the packaging box conveying system are arranged linearly, and the packaging system and the packaging box packaging system are disposed perpendicularly to the stacking tray conveying system and the packaging box conveying system, and the packaging system and the packaging box packaging system are located on a same side of the stacking tray conveying system and the packaging box conveying system.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings facilitate an understanding of the various embodiments of this invention. In such drawings:
[0020]
[0021]
[0022]
[0023]
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[0035]
DETAILED DESCRIPTION OF ILLUSTRATED EMBODIMENTS
[0036] A distinct and full description of the technical solution of the present invention will follow by combining with the accompanying drawings.
[0037] Referring to
[0038] A solid state disk packaging line is used for packaging solid state disks, which includes the whole packaging steps above mentioned so as to avoid quality problem caused by manual operation, and at the same time improving production efficiency.
[0039] As shown in
[0040] As shown in
[0041] Further, the solid state disk packaging line further includes a solid state disk bagging system (not shown) which can put a single solid state disk into the sealing bag and put it into the stacking tray to obtain a stacking tray P for packaging. The solid state disk bagging system can be disposed at the other end of the stacking tray conveying system 100, so that overall arrangement of the solid state disk packaging line is similar to an E shape.
[0042] It can be understood, the solid state disks in each stacking tray have the same specifications, but the solid state disks in different stacking trays have various specifications. Therefore, before packaging the stacking tray, it is necessary to confirm the specification of the solid state disk loaded, and monitor the corresponding stacking tray at any time to ensure that the product label attached to the outside of the packaging box C is corresponding to the solid state disk loaded.
[0043] For the stacking tray conveying system 100, as shown in
[0044] As shown in
[0045] The tray 150 is provided to ensure that the stack tray P is transferred by the stacking tray conveying system 100. Specifically, as shown in
[0046] Specifically, as shown in
[0047] In this embodiment, as shown in
[0048] Preferably, referring to
[0049] It can be understood that the trays 150 are cyclically moved to reuse in the packaging line. By connecting the tray fixed identifier with the stacking tray moving identifier, while the stacking tray P is transferred in the stacking tray conveying system 100, the tray fixed identifier is read in time to obtain the stacking tray moving identifier and accurately identify the corresponding stacking tray P, and it is convenient to trace and identify the stacking tray P information. When the stacking tray P leaves the tray (namely leaves the stacking tray conveying system 100 and reaches to the packaging system 200), the tray fixed identifier and the stacking tray moving identifier are disconnected. Then the tray fixed identifier follows the tray, the tray returns to carry another stacking tray P, and the tray fixed identifier is again bundled with its corresponding stacking tray moving identifier. For the disconnected stacking tray moving identifier, when the corresponding stacking tray P leaves the stacking tray conveying system 100 to the packaging system 200, the stacking tray information will be automatically transferred to the packaging system 200 so that the stacking tray P is always monitored. Specifically, the identifier placer 160 is disposed outside the loading position of the stacking tray loading device 120, and sucking assembly of the identifier placer 160 can remove the stacking tray moving identifier at the label placement position 153, and place the stacking tray moving identifier corresponding to the next stacking tray P at the label placement position 153. Preferably, the identifier placer 160 is able to print the stacking tray moving identifier; the stacking tray moving identifier is printed, removed by the sucking assembly, and placed in the label placement position 153. In this embodiment, the stacking tray moving identifier and the tray fixed identifier are barcodes. In other embodiments, the stacking tray moving identifier and the tray fixed identifier may also be two-dimensional codes or other identification marks.
[0050] Referring to
[0051] For the packaging system 200, by combination with
[0052] The packaging system 200 includes a packaging box loading device 210, a sealing bag loading device 220, and a packaging machine 230 which are arranged linearly. Two sides of the packaging system 200, where is provided with the packaging machine 230, are connected with the stacking tray conveying system 100 and the packaging box conveying system 300 respectively. The packaging machine 230 is adapted for receiving a stacking tray P loaded with solid state disks and conveyed by the stacking tray conveying system 100, loading the stacking tray P into a packaging box C, and then transferring the packaging box C to the packaging box packaging system 400 via the packaging box conveying system 300.
[0053] It can be understood, the packaging box loading device 210 unfolds the packaging box C, and the sealing bag loading machine 220 wraps the sealing bag into the packaging box C and folds the sealing bag mouth outside the packaging box C mouth. This structure is relatively simple and will not be described in detail here. The structure of the packaging machine 230 will be described in detail below.
[0054] As shown in
[0055] In order to identify and position the stacking tray P: the solid state disk packaging line further includes a label printing mechanism (not shown) for printing a product label. The product label is attached to outside of the packaging box C, and the label printing mechanism communicates with product information base and acquires the stacking tray information so as to print out the product label. The label printing mechanism may be disposed near the packaging position 230c, and the labeling mechanism (not shown) which attaches the product label to outside of the packaging box C is disposed at the packaging position 230c. After the packaging box C loaded with the stacking tray P is loaded to the packaging position 230c by the robot mechanism 231, the label printing mechanism cooperating with the labeling mechanism attaches the corresponding product label to the outer wall of the packaging box C to identify the stacking tray P seamlessly. Subsequently, although the stacking tray P is loaded in the packaging box C, the information of the solid state disk loaded inside the stacking tray P can be known by scanning the product label on the outer wall of the packaging box C. In this embodiment, the product label printed by the label printing mechanism is also a barcode. Specifically, the packaging machine 230 has a frame 237. The front or rear side of one end of the frame 237 is connected to the tray unloading device 140 to receive the stacking tray P, and the rear or front side is connected to the packaging box conveying system 300 for transferring the packaging box C processed by the packaging machine 230 to the packaging box packaging system 400. The other end of the frame 237 away from the tray unloading device 140 and the packaging machine 230 is connected with the sealing bag loading device 220 to receive the packaging box C with the sealing bag.
[0056] The partition loading mechanism 233, the desiccant loading mechanism 234, and the sealing bag heat sealing mechanism 235 are respectively disposed on the upper side of the frame 237. In order to put the partition and the desiccant in the packaging box C easily via the partition loading mechanism 233 and the desiccant loading mechanism 234, the packaging position can be set to be shorter and lower than the partition loading mechanism 233 and the desiccant loading mechanism 234. The electric control box 236 is disposed on the outer side of the frame 237.
[0057] Preferably, in this embodiment, in order to ensure that the partition loading mechanism 233, the desiccant loading mechanism 234, and the sealing bag heat sealing mechanism 235 are placed in the limited space of the frame 237, the transfer passage of the packaging box conveying mechanism 232 is not limited to horizontal, but can also be in the vertical direction. Specifically, in this embodiment, the partition loading mechanism 233 and the desiccant loading mechanism 234 are disposed along one long side of the frame 237, and the sealing bag heat sealing mechanism 235 and the packaging position 230c are located at the other long side of the frame 237. The packaging box conveying mechanism 232 with the sealing bag passes through the sealing bag heat sealing mechanism 235 from below to the packaging position 230c; after the partition, the stacking tray P, the partition and the desiccant are sequentially placed in the packaging box C, the packaging box C is moved up to the right driven by packaging box conveying mechanism 232 to the sealing bag heat sealing mechanism 235, so that the sealing bag heat sealing mechanism 235 seals the sealing bag; then the packaging box C is moved to the other long side of the frame 237 driven by the packaging box conveying mechanism 232, and passes through the partition loading mechanism 233 and the desiccant loading mechanism 234 so as to transfer the packaging box C to the packaging box conveying system 300.
[0058] More specifically, referring to
[0059] Referring to
[0060] As shown in
[0061] Further, as shown in
[0062] As shown in
[0063] As shown in
[0064] The structure of the packaging box conveying system 300 is similar to the conveying device 130, which is omitted here therefore.
[0065] For the packaging box packaging system 400, as shown in
[0066] It can be understood, the solid state disk packaging line can be provided with a plurality of detecting mechanisms, such as CCD visual inspection and weight detection. In the process of packaging the solid state disk, when any stacking tray P or the packaging box C with the stacking tray P is found to be defective, if it is in the stage of the stacking tray conveying system 100, the moving identifier information of the corresponding stacking tray P is obtained by scanning the tray fixed identifier of the tray 150, the label information of the packaging box C is obtained, and the defective product is recognized and discharged by the sorting mechanism 440; if it is at a later stage after the packaging system 200, it can be recognized and discharged by the sorting mechanism 440 by scanning the label information of the packaging box C. Thus, even if a small amount of defective products are found in the packaging process, the solid state disk packaging line can continue to operate without stopping, and the defective products are discharged at the final stage, thereby effectively improving efficiency.
[0067] A detailed description of the solid state disk packaging line is shown, referring to
[0068] Before loading the stacking tray P, the tray 150 is moved to the stacking tray loading device 120, the identifier placer 160 places the stacking tray moving indicator onto the label placement position 153 on the upper side of the tray 150, and the tray fixed identifier on the tray 150 is read and bundled with the stacking tray moving identifier.
[0069] The pick-place robot 170 grabs the stacking tray P from the solid state disk bagging system or other mechanism and places it on the tray 150 at the loading position of the stacking tray loading device 120. The tray 150 with the stacking tray P is moved along the upper conveying passage 131 to the tray unloading device 140 driven by the conveying device 130. After the stacking tray P is loaded to the packaging system 200, the empty tray 150 is moved downward along the lower conveying passage 132 to the tray loading machine 110 driven by the tray unloading device 140. The empty tray 150 is lifted upwards by the tray loading machine 110, flush with the upper conveying passage 131 to receive the stacking tray P, and returns to the stacking tray loading device 120. The identifier placer 160 removes the original stacking tray moving indicator and places a new stacking tray moving indicator onto the label placement position 153 so as to carry the next stacking tray P.
[0070] When the stacking tray P leaves the tray to the packaging system 200, the tray fixed identifier and the stacking tray moving identifier are disconnected. The disconnected tray fixed identifier carries another stacking tray P after the tray is returned, and then the tray fixed identifier is again bundled with the corresponding stacking tray moving identifier. For the disconnected stacking tray moving identifier, the system automatically transfers the stacking tray information to the packaging system 200 when the corresponding stacking tray P leaves the stacking transport system 100 to the packaging system 200. So the stacking tray P is always monitored. The packaging box loading device 210 unfolds the packaging box C, when the unfolded packaging box C moves to the sealing bag loading device 220, the sealing bag loading device 220 bags the sealing bag into the packaging box C, and the sealing bag mouth is reversely sleeved outside the packaging box C mouth. When the packaging box conveying mechanism 232 transfers the packaging box C to the packaging position, and as is shown in
[0071] When the partition loading mechanism 233 puts a partition into the packaging box C located at the packaging position 230c, the robot mechanism 231 puts the stacking tray P grabbed from the tray unloading device 140 into the packaging box C. After the partition loading mechanism 233 puts another partition into the packaging box C located at the packaging position 230c, and the desiccant loading mechanism 234 puts the desiccant into the packaging box C located at the packaging position 230c, the packaging box C is moved by the packaging box conveying mechanism 232 to the sealing bag flanging mechanism 239. After the sealing bag mouth is turned over, then heat sealed by the sealing bag heat sealing mechanism, the packaging box C is moved to the other long side of the frame driven by the packaging box conveying mechanism 232, and conveyed below the partition loading mechanism 233 and the desiccant loading mechanism 234 to transfer the packaging box C to the packaging box conveying system 300.
[0072] In this process, the label printing mechanism communicates with the product information base and acquires the stacking tray information to print the corresponding product information into the product label. The labeling mechanism attaches the product label to the outer wall of the packaging box C. After the packaging box conveying system 300 transfers the packaging box C to the packaging box packaging system 400, the scanning device 410 pre-folds four folded edges of the packaging box C, and scans the product label on the outer wall of the packaging box C. Then the pre-folded packaging box C is sealed and packaged by the sealing device 420, and it is weighed by the weighing device 430. The weighing device 430 determines weight standard of the packaging box C according to the obtained label information, which judges whether the packaging box C has reached standard or not. The unqualified packaging box C is sorted and discharged via the NG sorting mechanism 440.
[0073] In comparison with the prior art, the solid state disk packaging line works by cooperating with the stacking tray conveying system 100, the packaging box conveying system 300, and the packaging box packaging system 400 to seal solid state disks into a packaging box C. The solid state disk packaging line is highly automated, sealing solid state disks does not require manual operation, which reduces the labor dependence, packages products of different specifications at the same time, avoids doing damage the solid state disk due to the manual packaging, and significantly increases production efficiency.
[0074] While the invention has been described in connection with what are presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the invention.