DEVICE AND METHOD FOR MASKING SECURING BOREHOLES IN RIMS DURING THE COATING THEREOF
20190314845 · 2019-10-17
Inventors
Cpc classification
B23P19/004
PERFORMING OPERATIONS; TRANSPORTING
B05B12/30
PERFORMING OPERATIONS; TRANSPORTING
B60B2900/113
PERFORMING OPERATIONS; TRANSPORTING
B23P2700/50
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B12/30
PERFORMING OPERATIONS; TRANSPORTING
B23P19/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A device for masking securing boreholes in rims with masking elements having a storage container for the masking elements, a pressure generation unit, a connection unit connected to the storage container and an at least substantially tubular discharge device, which is secured at one end to the connection unit and which has a discharge opening at the opposite end for discharging the masking elements. The discharge device has a tube wall in which a channel for conducting a fluid is formed, the channel being connected to the pressure generation unit. The tube wall consists at least partially of an elastic material, through which the channel runs or in which a cavity connected to the channel is formed, such that, when the pressure of the fluid is changed, the tube wall deforms and releases the clamping on the masking elements. The connection unit and the discharge device are formed preferably as one piece in a 3D printing method.
Claims
1. A device for masking fastening holes in rims using masking elements, comprising: a storage container for masking elements; a pressure generating unit; a connection unit which is connected to the storage container; and an at least basically tubular discharge device which is fastened on one end of the connection unit and on an opposite end has a discharge opening for discharging the masking elements, wherein the discharge device has a tube wall in which is formed a channel which is connected to the pressure generating unit, for conducting a fluid, and in that the tube wall consists at least partially of an elastic material through which extends the channel or in which is formed a cavity which is connected to the channel, so that if the pressure of the fluid is altered the tube wall deforms and as a result a clamping force, which is exerted by a part of the tube wall upon one of the masking elements, is reduced.
2. The device as claimed in claim 1, wherein at least the tube wall is designed in one piece and produced in a 3D-printing process.
3. The device as claimed in claim 2, wherein at least the connection unit and the discharge device tube wall are designed in one piece and produced in a 3D-printing process.
4. The device as claimed in claim 1, wherein a cavity, which is connected to the channel and designed in a style of a one-sided bellows, is formed in the elastic material.
5. The device as claimed in claim 4, wherein the cavity has a plurality of fluidically interconnected sections which are arranged in series along an axial direction of the tube wall and have a larger and a wider width alternately.
6. The device as claimed in claim 5, wherein the plurality of fluidically interconnected sections are in the form of a ring or ring segment.
7. The device as claimed in claim 5, wherein the plurality of fluidically interconnected sections with a smaller width have a larger inner radius.
8. The device as claimed in claim 1, wherein a first channel and a second channel for conducting a fluid are formed in the tube wall and connected to the pressure generating unit so that a pressure of the fluid in the first channel and a pressure of the fluid in the second channel can be altered independently of each other, and in that the tube wall has a first section and a second section which is arranged in an axially offset manner thereto in a direction of the discharge opening, wherein in the first section a shape of the tube wall can be altered by altering the fluid pressure of fluid in the first channel and in the second section a shape of the tube wall can be altered by altering the fluid pressure of fluid in the second channel so that masking elements accumulated in the discharge device can be separated out by the first section and discharged by the second section.
9. The device as claimed in claim 8, wherein two or more discharge devices each having a first channel and a second channel and being fastened on the connection unit, the connection unit has a first fluid connection and a second fluid connection, a first channel system, which connects the first fluid connection to the first channels of the two or more discharge devices, is formed in the connection unit, and in that a second channel system, which connects the second fluid connection to the second channels of the two or more discharge devices, is formed in the connection unit.
10. The device as claimed in claim 9, wherein the first channel system is formed in a first plane and the second channel system is formed in a second plane which is parallel to the first plane.
11. The device as claimed in claim 1, wherein the tube wall has two oppositely disposed cavities which are designed so that first masking elements are separated out or released only in the case of a simultaneous pressure change in relation to the ambient pressure in both cavities, and in that second masking elements, which have a smaller diameter than the first masking elements, are separated out or released in the case of a pressure change in relation to the ambient pressure in only one of the two cavities.
12. The device as claimed in claim 1, wherein two or more discharge devices are fastened on the connection unit, and in that the device has a deflection device which is designed for the purpose of deflecting the discharge devices and elastically deforming them in the process so that the position of the discharge openings of the discharge devices is altered.
13. The device as claimed in claim 12, wherein the deflection device is formed by an additional channel or an additional cavity in the tube wall of the respective discharge device, and in that in the case of a pressure change in relation to the ambient pressure in the additional channel or in the additional cavity the tube wall deforms so that the respective discharge device is deflected and the position of the discharge opening is altered.
14. A method for masking fastening holes in rims using masking elements, wherein the method comprises the following steps: a) providing the masking elements in a storage container; b) feeding the masking elements to a connection unit which is connected to an at least basically tubular discharge device which has a discharge opening for discharging the masking elements and tube wall in which is formed a channel for conducting a fluid, wherein the tube wall consists at least partially of an elastic material through which extends the channel or in which is formed a cavity which is connected to the channel. c) altering the pressure of the fluid in the channel in such a way that the tube wall deforms and as a result a clamping force, which is exerted by a part of the tube wall upon one of the masking elements is reduced.
15. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Exemplary embodiments of the invention are explained in more detail below with reference to the drawings. In these drawings:
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DESCRIPTION OF PREFERRED EXEMPLARY EMBODIMENTS
1. First Exemplary Embodiment
[0056] Shown in
[0057] The rims 12 which are to be coated in a subsequent treatment step are fed to the masking device 10 by a transporting device 14, the transporting device extending perpendicularly to the paper plane of
[0058] The opposite end of the spindle 18 is connected to a chain drive which conveys the spindle 18 and the rim 12, which is retained by the mandrel 16, along a transporting direction. A plurality of such spindles 18 which carry the rims 12 are arranged in series along the transporting direction 14, as can be seen further down in the side view of
[0059] The masking device 10 comprises a storage container 22 which is located in a ceiling structure 23 and serves as a store for a multiplicity of balls 24 by means of which the fastening holes of the rim 12 can be masked. The storage container 22 is connected via a hose-like ball feed 28 to a distribution unit 30 in which the balls 24 are temporarily stored on a spiral track. The distribution unit 30 can be moved in the vertical direction with the aid of a lifting device 32, as is indicated in
[0060] Fastened on the bottom end of the distribution unit 30 is a connection unit 34 which is connected via hoses 36a, 36b to a pressure generating unit 38. The pressure generating unit 38 is able to adjust the air pressure in the hoses 36a, 36b independently of each other, specifically preferably between an outside operating normal pressure (approximately 1 bar) and an increased pressure, e.g. 2 bar. Alternatively to this, the pressure generating unit 38 can bring about a lowering of the pressure in the hoses 36a, 36b instead of an increase. Moreover, instead of air another gas or even a liquid cab can be fed to the hoses 36a, 36b as fluid.
[0061] Fastened on the bottom end of the connection unit 34 are four discharge devices 40, at the discharge openings 42 of which the balls 24 can be discharged in a compressed air-controlled manner. The discharge openings 42 are positioned in this case so that a discharge opening 42 is located over each fastening hole 21. Before discharge of the balls 24, the distribution unit 30 and the connection unit 34, with the discharge devices fastened thereto, are lowered with the aid of the lifting device to the extent that the discharge openings 42 are located directly over the fastening holes 21. By way of illustration, a ball 24 is shown in its final position in one of the fastening holes 21; in actual operation, all four fastening holes are always masked by balls 24 at the same time.
[0062] Fastened on the ceiling structure 23 is a camera 44 which monitors the discharge process so that a central control unit can engage in a correcting manner if necessary. It has to be ensured in particular that the rim 12 is located both in the correct rotational orientation and at the correct location along the transporting direction which is perpendicular to the paper plane. Only then can the balls 24 be reliably deposited in the fastening holes 21 of the rim 12.
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[0064] The discharge devices 40 consist in the main of a tube wall 46, the external contour of which has the basic shape of a circular cylinder. Formed in each tube wall 46 is a first channel 48 and a second channel 50 which extend in the axial direction from the top downward through the tube wall 48. The channels 48, 50 terminate in each case in a first cavity 52 or in a second cavity 54 which are located in sections of the discharge devices 40 which are axially offset to each other. The cavities 52, 54 have in each case the form of a one-sided bellows 53 or 55 and are explained in detail further down with reference to
[0065] In a bottom section of the connection unit 34, designated 56, the first channels 48 and the second channels 50 of all four discharge devices 40 are connected to a common first fluid connection 58 or to a common second fluid connection 60.
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[0067] The function of the channels 48, 50 and of the cavities 52, 54 which are fluidically connected thereto is explained below with reference to
[0068] If the pressure generating unit 38 is actuated so that via the hose 36a the air pressure at the first fluid connection 58 is increased, then the increased pressure is distributed via the first channel system 62 to the first channels 48 in all the discharge devices 40. The pressure increase in the second cavity 54 produces the effect of the first bellows 53 bending inward, as is shown in
[0069] In the unpressurized state shown in
[0070] In order to discharge the balls 24 with the aid of the discharge devices 40, the first bellows 53 therefore has to be pressurized with increased pressure in order to be able to initially retain the balls 24 in the discharge devices 40, as shown in
[0071] The second bellows 55 which are arranged above the first bellows 53 function in the same way. They have the object of separating out balls 24 which have accumulated in the discharge devices 40. In this way, it is ensured that during operation of the first bellows 53 not more than one ball 24 can ever escape from the discharge opening 42. In a corresponding manner, the second bellows 55 are pressurized in this case with compressed air from the pressure generating unit 38 via the second fluid connection 60. As a result of lowering the pressure, the clamping force is reduced so that a ball can pass through the second bellows 55. The process of the separating out is explained in more detail further down with reference to
2. Second Exemplary Embodiment
[0072] In the exemplary embodiment shown in
[0073] It is therefore more favorable if the discharge of a ball 24 does not require a pressure drop but an increased air pressure.
[0074] If only the (comparatively low) ambient pressure is applied to the bellows 53, 55, then the clamping forces which are then in effect should be of such strength that the balls 24 are not able to leave the discharge devices 40.
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[0076] Furthermore, an inwardly projecting protuberance 66 is located as the bottom end of the first bellows 53. In the unpressurized state shown in
[0077] If the air pressure in the first bellows 53 is increased, then this bends outward, as is shown in
3. Third Exemplary Embodiment
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[0079] Located in the second side 74a is a cavity 52a which is connected to the pressure generating unit 38 via a channel, which lies outside the sectional plane, and via the connection unit 34. A corresponding cavity 52b is located on the opposite side in the second side 74b. The two cavities 52a, 52b can be pressurized with compressed air independently of each other.
[0080] If both cavities 52a, 52b are filled with compressed air, then the cavities expand and deflect the yokes 70a, 70b so that the flange-like projections 76a, 76b move away and free the path for the ball 24, as is shown in
[0081] If only one of the cavities 52a or 52b is pressurized with compressed air, the respectively other yoke 70b or 70a remains in its original position, as is shown in
4. Fourth Exemplary Embodiment
[0082] In the previously described exemplary embodiments, it was implied that the position of the discharge openings 42 cannot be altered. For different fastening hole patterns of the rims 12 at least the connection unit 34, with the discharge devices 40 fastened thereon, therefore has to be exchanged.
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[0084] Fastened on the bottom end of the shaft 79 is a cam disk 80 which can be seen best in the bottom view of
[0085] The shaft 79 with the cam disk 80 can in principle also be produced by means of a 3D-printing process. It is also possible to produce the shaft 79 and the cam disk 80 from conventional metal materials.
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5. Fifth Exemplary Embodiment
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[0088] It can be seen in
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[0090] A first pair of channels 481a, 481b can be pressurized with compressed air only together and extend from the connection unit 34 downward as far as the discharge opening 42. As can be seen in
[0091] If the air pressure in the first channels 481a, 481b is reduced, then the tube wall 48 deforms in a way which leads to an increase of the inside diameter. The clamping forces acting upon the balls 24 disappear as a result, or become so small that the ball 24 can overcome these clamping forces on account of their own weight and fall out of the discharge opening 42, as in shown in
[0092] Instead of providing two oppositely disposed first channels 481a, 481b, the controlled discharge of the ball 24 can also be effected by means of only a single channel 481, as is the case in the variant shown in
[0093] With reference to
[0094] For this purpose, the air pressure is altered in the second channels 482a, 482b, whichunlike the first channels 481a, 481bdo not extend as far as the discharge opening but terminate approximately by a ball diameter above the discharge opening 42, as can be seen in the longitudinal section of
[0095] In order to separate out a ball from a plurality of accumulated balls 24, the air pressure in the second channels 482a, 482b is reduced, as is shown in
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[0097] The deflection of the discharge devices 40 is explained below with reference to
[0098] If both channels 483, 484 are pressurized with compressed air, then the discharge device 40 remains oriented in a straight line as a consequence of the symmetrical tensile forces. If the air pressure in the third channel 483 is reduced, then the forces which are created by the channels 483, 484 no longer increase. The tensile forces in the fourth channel 484 lead to the sections beneath the third and fourth channels 483, 484 to be deflected sideways, as is illustrated in
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[0100] If the discharge devices 40 are to be deflected in chosen directions, at least one additional fifth channel is to be provided in addition to the third channel 483 and the fourth channel 484. These three channels are then distributed over the periphery of the tube wall 46 preferably with a 120 angular spacing. As a result, the masking device can be adapted in a more flexible manner to different fastening hole patterns and to positional changes of the rim 12. If the rim 12 is for example not located in the desired angular orientation, then the discharge devices 40 can all be deflected tangentially in the same rotational direction. Alternatively or in addition to this, it is possible to rotate the spindle 18 by means of an operating device, which for example can be integrated into the lifting device 32 and is not shown in the figures, and/or to rotate the entire connection unit 34 with the discharge devices 40 fastened thereon.
6. List of Designations
[0101] 10 Masking device [0102] 12 Rim [0103] 14 Transporting device [0104] 16 Mandrel [0105] 18 Spindle [0106] 19 Hub bore [0107] 20 Chain drive [0108] 21 Fastening hole [0109] 22 Storage container [0110] 23 Ceiling structure [0111] 24 Ball [0112] 28 Ball feed [0113] 30 Distribution unit [0114] 32 Lifting device [0115] 34 Connection unit [0116] 36a Hose [0117] 36b Hose [0118] 38 Pressure generating unit [0119] 40 Discharge device [0120] 42 Discharge opening [0121] 44 Camera [0122] 46 Tube wall [0123] 48 First channel [0124] 50 Second channel [0125] 52 First cavity [0126] 53 First bellows [0127] 54 Second cavity [0128] 55 Second bellows [0129] 56 Bottom section [0130] 58 First fluid connection [0131] 60 Second fluid connection [0132] 62 First channel system [0133] 64 Second channel system [0134] 66 Protuberance [0135] 70 Yoke [0136] 72 First side [0137] 74 Second side [0138] 76 Flange-like projection [0139] 78 Shaft [0140] 80 Cam disk [0141] 82 Cone disk [0142] 84 Contact surface [0143] 86 Protective wall [0144] 88 Outer rib [0145] 100 Cavity [0146] 102 Cavity [0147] 481 First channel [0148] 482 Second channel [0149] 483 Third channel [0150] 484 Fourth channel