TOOL ASSEMBLY INCLUDING A CUTTING TOOL AND CUTTING GUIDE
20190314043 ยท 2019-10-17
Inventors
Cpc classification
A61F2/4644
HUMAN NECESSITIES
A61B17/1637
HUMAN NECESSITIES
International classification
A61B17/17
HUMAN NECESSITIES
Abstract
A cutting assembly for cutting a tapered cut in a hard material includes a cutting tool and a cutting guide, the cutting tool including a cutting profile shaped to enable the creation of a tapered cut in said hard material, the cutting guide co-operating with the cutting tool and including a distal end which fits a cut profile formed by the cutting tool and a cutting guide opening which guides a secondary cutter introduced therein to complete the tapered cut.
Claims
1. A cutting assembly for cutting a tapered cut in a hard material, the assembly comprising a cutting tool and a cutting guide, the cutting tool including a cutting profile shaped to enable the creation of a tapered cut in said hard material, the cutting guide co-operating with said cutting tool and including a distal end which fits a cut profile formed by the cutting tool and a cutting guide opening which guides a secondary cutter introduced therein to complete the tapered cut.
2. The cutting assembly according to claim 1 wherein, the cutting tool comprises a tool body having a first end which includes a profile enabling operable engagement of the cutting tool with a power tool; a second working end including an arcuate cutter having a tapered region extending distally, the working end including at least one cutting region formed by an array of cutting teeth.
3. The cutting assembly according to claim 2 wherein the cutter further comprises an arcuate wall terminating in a wall edge.
4. The cutting assembly according to claim 3 wherein the wall at a proximal end has a greater arcuate extent than an arcuate extent at the distal end of the wall.
5. A cutting assembly according to claim 4 wherein the tapered region is formed by a gradual reduction in the arcuate extent of the wall about a longitudinal axis of the cutter from the proximal to the distal end of the wall.
6. The cutting assembly according to claim 5 wherein the cutting edge is continuous along the full extent of the wall edge.
7. The cutting assembly according to claim 6 wherein the cutting edge has cutting teeth extending along the full extent of the wall edge.
8. The cutting assembly according to claim 8 wherein cutting is enabled by reciprocating rotation of the working end.
9. The cutting assembly according to claim 8 wherein the cutting edge of the cutter comprises laterally spaced apart edges inclined from the distal end to the proximal end and each joined at a distal end by a transverse leading end cutting edge.
10. The cutting assembly according to claim 9 wherein the first end enabling engagement with a power tool comprises a member which engages and is retained by a drill chuck.
11. The cutting assembly according to claim 10 wherein the hard material is bone.
12. The cutting assembly according to claim 11 wherein the cutting guide comprises: a guide body having a proximal end and distal end, the distal end including an arcuate wall having a tapered region extending distally and shaped to enter and fit a first cut formed by said cutting tool, the proximal end of the guide having a guide opening which receives and guides a secondary cutter to complete the first cut.
13. The cutting assembly according to claim 12 wherein the guide opening comprises a slot which receives a flat bladed cutting blade.
14. A cutting tool for a cutting assembly comprising the tool and a cutting guide, the cutting tool enabling creation of a tapered cut in a hard material, the tool comprising a tool body having a first end which includes a profile enabling operable engagement of the cutting tool with a power tool; a second working end including an arcuate cutter having a tapered region extending distally, the working end including at least one cutting region formed by an array of cutting teeth.
15. A cutting guide for a cutting assembly comprising a cutting tool and the cutting guide, the cutting tool enabling creation of a tapered cut in a hard material, the tool comprising a tool body having a first end which includes a profile enabling operable engagement of the cutting tool with a power tool; a second working end including an arcuate cutter having a tapered region extending distally, the working end including at least one cutting region formed by an array of cutting teeth; the cutting guide comprising a guide body having a proximal end and distal end, the distal end including an arcuate wall having a tapered region extending distally and shaped to enter and fit a first cut formed by said cutting tool, the proximal end of the guide having a guide opening which receives and guides a secondary cutter to complete the first cut.
16. The cutting guide assembly according to claim 15 wherein the hard material is bone.
17. An assembly for enabling a tapered cut in bone, the assembly comprising a cutting tool having a first end which engages a powered activation tool and a second curved tapered end which includes a cutting edge profile capable of creating the tapered cut in bone; a guide which co-operates with the cutting tool and insertable into a first cut made by the cutting tool; the guide including an opening which receives and guides a second cutting implement which makes a secondary cut in the bone, the first and second cuts creating a tapered bone portion releasable from the surrounding bone.
18. The assembly according to claim 17 wherein the cutting guide comprises a curved tapered body and at one end an opening which receives extending therethrough a second cutting blade which completes the tapered cut formed by the cutting tool.
19. The assembly according to claim 18 wherein the powered activation tool causes the cutting tool to reciprocate rotationally during cutting.
20. The assembly according to claim 19 wherein the tapered cut in bone is free to move relative to the surrounding bone in a passage in said bone created by the cutting tool and cutter using the cutting guide.
21. The assembly according to claim 20 wherein the tapered cut in bone is trapezoidal.
22. An assembly for use in a ligament reconstruction procedure after rupture of the ligament, the assembly comprising: a jig capable of measurement of a length of a tibial bone section measured from a distal entry point to the tibia to a proximal location at which the length of bone is capable of separation form the tibia; a guide wire for insertion axially through the bone section such that an entry point in the bone section aligns with a ruptured anterior cruciate ligament; a bone cutting guide which has a first end which in use engages a tibial bone surface to be cut and a body which allows the bone section after cutting by the bone cutting element to be wider at a distal end than at a proximal end.
23. The assembly according to claim 22 wherein the bone cutting tool and guide enable creation of a trapezoidal profile shape of a bone section which allows the bone section when cut to advance a predetermined distance proximally relative to surrounding bone.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0039] The invention will be better understood and objects other than those set forth above will become apparent when consideration is given to the following detailed description thereof. Such description makes reference to the annexed drawings wherein:
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DETAILED DESCRIPTION
[0061] The present invention will now be described in more detail according to a preferred embodiment but non limiting embodiment and with reference to the accompanying illustrations. The examples referred to herein are illustrative and are not to be regarded as limiting the scope of the invention. While various embodiments of the invention have been described herein, it will be appreciated that these are capable of modification, and therefore the disclosures herein are not to be construed as limiting of the precise details set forth, but to avail such changes and alterations as fall within the purview of the description. Although the assembly incorporating the cutting tool and cutting guide will be described with reference to its use in anterior cruciate ligament repair it will be appreciated that the assembly has other applications where tapered cuts and tapered cores are required.
[0062] One of the difficulties faced by surgeons in ACL or PCL repair is the loss of natural cruciate ligament tissue when ruptured. Each individual has a cruciate of finite length. If ruptured, the tissue at opposing ends of the rupture becomes frayed. In a case where surgical treatment requires the frayed ends to be sewn together the loss of tissue length can inhibit an optimal result and inevitably results in failure of the ligament to heal which compromises joint stability leaving the joint unstable. In cases where the cruciate ligament cannot be sewn back together grafts can be employed as a substitute for the ruptured cruciate ligament.
[0063] Referring to
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[0066] As shown in
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[0075] The steps below highlight a preferred technique adopted using the cutting assembly. The surgeon arthroscopes the knee, then performs a mini open medial arthrotomy with a mini medial upper tibia incision. Using a standard Anterior Cruciate Ligament alignment jig, the length of the trapezoidal cone shaped piece of bone is measured from the length of wire internal exit point to the external tibia entry point. Using the ACL alignment jig (+/ computer guidance), the guide wire is drilled into the centre of the tibia attachment of the ACL. The ACL alignment jig, is removed leaving in the guide wire.
[0076] Using the guide wire the cannulated 300 rotating cutting tool 30 employs its cutting edges 39, 40 and 41 is advanced up to the inner tibial cortex, cutting an approximately 300 curved channel in the tibia. At this stage, the cutting is partially complete. A separate and secondary cut is required to complete release of the tapered bone core. Prior to the secondary cut a guide 50 is inserted into the curved cut made by cutting tool 30.
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[0079] The cut formed by cutting tool 30 defines at its proximal end an arc greater than 180 degrees and at its distal end an arc less than 180 degrees. This naturally forms a tapered cut. Once guide 50 is in position, a known flat straight saw blade 62 cuts an oblique angled track accurately (5 degree angle) into the bone. This secondary cut releases the cut bone core 80 (which is preferably in the form of a tapered cone) from its surrounding bone and enables the tapered bone component to advance in the direction of the anterior cruciate ligament. As a result of the secondary cut a flat region on the bone core prevents unwanted rotation of the cut bone core 80. It is desirable to prevent rotation of the freed bone segment 80 to avoid misalignment between the severed ends of the ACL. Bone core 80 is close to a cone shape and becomes wedged when it advances along the cut. The male cone shaped bone is advanced proximally after being advanced 0.5 cms. It then locks into the female similar shaped cone and is locked by an interference screw.
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[0081] With cutting tool 30 and guide 50 an angled track is cut to create the trapezoidal cone shaped bone (with the ACL attached) within the tibia. The trapezoid/cone of bone (with its attached ACL distal stump) is now free within its similarly shaped bone canal to be advanced in the direction of the ACL to allow an overlap which can then be repaired. The tapering bone+ACL stump is advanced about -1 cm to lock bone core 80 into the corresponding tapering tunnel in the tibia formed by the cut. The angle of the trapezoidal/cone shape has been calculated so that the bone+ACL stump does advance the required amount.
[0082] The two torn components of the ACL are now overlapped, ready for suturing. Optimally, bone anchors are implanted into the femur just adjacent to the proximal ACL footprint. The ACL is repaired with Bunnell type sutures, tied off at the base of the ACL footprint of the tibia. The sutures are optionally then passed down the sides of the trapezoidal tibial bone. The sutures are tied over an EndoButton after applying traction to tighten the ACL repair & the tibial bone segment.
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[0085] One method of performing an ACL repair using the assembly and associated jig is described below. A minimally invasive mini medial arthrotomy incision is made approximately 3 cm in size. An ACL alignment jig is used to guide and drill a say 1.5 mm Kirschner wire into the centre of the proposed tibial bone core 80 exiting the centre of the distal ACL tibial attachment 7a. The bone core 80 containing the distal ACL segment 7a is cut in the tibia with the cutter tool 30 guided by the alignment of the pilot wire. The diameter of the tibial bone core cut by the crown saw would vary depending upon patient size but the size of core 80 would be in the region of 12, 14 or 16 mm depending on patient size.
[0086] Using a round punch, the tibial bone core is advanced up its tunnel for approximately 5 mm to allow overlap and end 7a-to-end 7b repair of the central body ACL rupture. A bone anchor is then inserted over each side of the proximal attachment of the ACL to the femur. Using a say Bunnell type suture, the two ends of the torn ACL 7a and 7b will be repaired via a medial arthrotomy. This may be performed using an arthroscopic procedure.
[0087] The bone core is then retrieved down its tunnel by either
a.) traction on the suture which is tied firmly over the tibia with an endobutton or similar apparatus; or
b.) pushing the tibial bone core down via access from the medial arthrotomy, leaving mild tension only at the repair site. The bone core is anchored onto the tibia with cross wires. The wounds are closed in the standard manner using sutures. The knee is immobilized in a hinge brace with the same postoperative program as that used for contemporary anterior cruciate repair (ACLR).
[0088] Using the core advancement technique the tibial bone core containing the distal ACL stump can be mobilized 3 to 5 mm proximally. An overlay repair of the two ruptured ACL ends 7a and 7b can be achieved The tibial bone tunnel containing the distal ACL stump can be fixed distally. The repaired ACL can be kept intact throughout the surgical procedure.
[0089] The following description sets out a series of preferred but non limiting steps which a surgeon may adopt when using the tooling described herein to create a bone prism whose free movement over a selected distance enables repair of a ruptured anterior cruciate ligament (ACL). A standard C Guide is used to set an alignment between a ruptured ACL and an axis which will indicate a path for a guide wire 71. The guide wire 71 traverses a path between the tibia and the ruptured ACL as described. This allows the surgeon to measure a distance a between an entry point in the tibia for the guide wire and the distal side of the ruptured ACL. A Computer guidance transmitter may be used to find an optimal angle of a block or wedge of bone to be drilled free of tibial bone. Distance a is a length between an entry point in the proximal tibia and a footprint centroid of ruptured ACL component anchored on the tibia. In a second step a guide wire 71 is inserted between the entry point and the centroid of the ACL component. The guide wire left in situ may have 0.5 mm laser markings or a depth gauge can be used to measure distance. The wire would have a known length. In a third step a slotted cutting block is urged against the tibial bone with its centre aligned with the path of the guide wire. Spikes are included on the plate spaced for centralizing the plate. For example four equally spaced spikes about 3 mm in length are provided. In a fourth step a cutting block is cut down on four sides of the block using a reciprocating saw using a 1 mm blade5mm.
[0090] Once a cut has been formed in the bone the cutting device 30 is removed but the guide wire 71 is kept in situ. Secondary cutting guide 50 is inserted and a final flat cut is made with a known blade 62. The cut piece of bone which according to one embodiment is wedge shaped or a trapezoidal bone section advances proximally along the female passage preferably about 4 mm but within a range of 1-20 mm. When the bone section is advanced proximally, a transfixation wire is inserted transversely to lock the bone section from further movement relative to the tibia once ruptured ends of the cruciate ligament have been stitched together. Since the cut bone section is preferably wedge shapedin that it has a wider distal end and a narrow proximal end. Since an inner wall of the tibia form which the bone section has been removed, is also tapered, movement of the bone section in the proximal direction will cause wedging of the section after it has advanced about 4 mm within the available range of movement. The cutting tool can be selected to release a bone section which achieves a desired limit of travel within the through passage.
[0091] The angle of an outer surface of the bone section will dictate the length of the travel within the passage formed. Selecting a cutting angle for the outer surface contour of the bone section will impact on the limit of travel. For example if a 2 cm block of bone cut from the tibia and having an apex of 86 mm, a taper angle of 27.5 would be required achieved by a 1 mm saw width and a 4mm advancement to interlock the bone section in the wedge shaped or trapezoidal shaped channel. Likewise, if a 3 cm block of bone cut from the tibia and having an apex of 86 mm, a taper angle of 27 would be required and achieved by a 1 mm saw width and a 4 mm advancement to interlock the bone section in the wedge shaped or trapezoidal shaped channel. If a 2.5 cm block of bone cut from the tibia and having an apex of 86 mm, a taper angle of 27 would be required and achieved by a 1 mm saw width and a 4 mm advancement to interlock the bone section in the wedge shaped or trapezoidal shaped channel. An acute taper angle would be about 27 degrees.
[0092] A surgeon would select an appropriate cutting guide based on the cutting angle required. Guides are provided at different angles and cut widths to control the extent of axial travel of the bone section cut. In the case of a cruciate ligament the footprint on the tibial bone can vary from patient to patient with typical cruciate base sizes in the range of 8-12 mm. Sizes outside this range are also contemplated. As well as selection of the angle of cutting guide the thickness of cutting blades also impact on the extent of axial advancement of the bone section cut. The thicker the cutting blade the longer the travel distance. 1mm wide cut may allow a 5-12 mm advance of the bone section. A preferred distance for advance of the bone section would be in the order of 5 mm at an angle of about 73-75 degrees. Also as bone has a certain elasticity this will also contribute to the overall extent of axial movement and can be allowed for in selection of cutting angles and thickness of cutting blades. Thus, it is proposed that a primary ACL repair using the research technique would bypass these intrinsic surgical difficulties as it does not require the surgeon to reproduce the ACL's complex multi strand spiral anatomy or ellipsoid attachment sites.
[0093] It will be appreciated by those skilled in the art that numerous variations and modifications may be made to the invention without departing from the overall spirit and scope of the invention broadly described herein.